MANN EDM Filters for wire and sink erosion

Automotive Technology

• Air cleaner systems• Intake Manifold Systems• Liquid filter systems• Filters

Industrial Technology

• Industrial Filters• ProTec• Hydromation

MANN+HUMMEL’s extensiveproduct range comprises products and services forvarious industries. The com-pany organization consists of two company divisions for automotive and industrialapplications divided into sevenbusiness units. This speziali-sation enables us to reactmore flexibly to the individualneeds of our customers.

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MANN+HUMMEL – Partner to Industry

Industrial Filters BusinessUnit – Solutions for nume-rous filtration applications

The Industrial Filters business unit in Speyer has customers in almost all technical fields:

• Mechanical engineeringand production technology

• Industrial engines, con-struction and agriculturalmachines

• Compressed-air and vacuum technology

• Representatives and subsidiaries

The product range includes:

• Air cleaners and cabin filters

• Liquid filters• Process filters• EDM filters• Air/oil separators

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Be on the safe side with MANN+HUMMEL

Our development engineerswork closely together withmachine producers to finetune the filters to the res-pective EDM machine. Thisguarantees best possiblerunning of the system.Therefore when servicing you should also opt forMANN+HUMMEL originalparts. Efficient filtration enables high quality for theprocessed workpiece andalso for economic runningcosts.

Quality defects with filterscan become expensive.These defects can be identi-fied through the followingeffects:

• bad surface quality andaccuracy on the processedworkpiece

• blocked rinsing nozzles• increasing resin con-

sumption• sediment in the cooler

and supply system• increased corrosion

deposits.

The demands made on EDMfilters for wire and sink ero-sion are constantly rising. Thatis why you should rely on thequality of MANN+HUMMELproducts. Years of develop-ment expertise and close co-operation with machineproducers have made uswhat we are today: expertsfor the filtration of dielectricfluids in EDM machines.

MANN+HUMMEL can offeryou a wide range of productsfor all renowned producersworldwide, with a filter finenessrange of 1 to 25 µm.

The results are increasedrunning costs and extensivewear on your EDM machine.

So choose MANN+HUMMELproducts for security. Througha specified filter fineness andselection of first class mate-rials you will gain:

• process reliability• excellent machining quality

of workpiece• smooth running of the

EDM machine• long filter and machine

service life• leading to greater efficiency• cleaniness of dielectricum

as claimed by the produ-cer.

Apart from that opting forMANN+HUMMEL filters also offer you the followingadvantages:

We can supply quickly andflexibly to your specifications,also for large volumes.

The MANN-FILTER brandname is established andrecognized with the produ-cers and operators of EDMmachines.

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EDM filters with paper media of 3 - 25 µm

AEGAgemaAgemasparkAgie

BESBrotherCharmillesDeckelExeronEMV ErodiermaschinenFanucHostekHitachiIngersollJapaxJitenMakinoMitsubishiMultiformNassoviaSinitronSodickSeibu-WalterZimmer+Kreim

H 15 135 n, H 15 135 P, H 15 190 nH 15 190 nH 1096H 15 190 n, H 15 190/11, H 15 190/16, H 15 475, H 15 475/1H 15 190 nH 31 967H 15 190 n, H 15 190/14, H 15 190/16, H 34 1158/4, H 34 1158/6H 15 190 n, H 15 190/16H 31 967H 15 190 nH 34 1070, H 34 1158/2, H 34 1158/4, H 34 1158/6H 15 190 n, H 15 190/16H 31 1033/2H 15 190 n, H 15 190/16, H 31 1033/3H 15 190 n, H 15 190/16H 15 190 n, H 15 190/16H 26 644/1, H 31 1033H 31 1033, H 31 967H 15 190 n, H 15 190/16H 31 967, H 15 190 n, H 15 190/16H 15 190 n, H 15 190/16H 34 1070, H 34 1158/2, H 34 1158/3, H 34 1158/5H 15 190 n, H 15 190/16H 15 190 n, H 15 190/16

Producer suitable MANN EDM filters1)

You can find the respective filter fineness and dimensions in the charts on pages 5 and 7.1)

5

EDM filters with paper media of 3 - 25 µm

h

d2

d1

Figure A

h

d1

d2

Figure B

h

d1

d2

Figure E

h

d2

d1

Figure C

h

d1

d2

71

Figure F

h

d2

d1

Figure G

Order No.

H 10962)

H 15 135 nH 15 135 PH 15 190H 15 190/6H 15 190/11H 15 190/12H 15 190/14H 15 190/16H 15 475H 15 475/1H 26 644/12)

H 31 967H 31 1033H 31 1033/2H 31 1033/3H 34 1158/2H 34 1158/32)

H 34 1158/4H 34 1158/52) 3)

H 34 1158/63)

H 34 1070

Filter surfacearea[cm2]

9 30017 90021 20020 50027 50027 50021 60027 50030 00047 00045 32053 70095 30099 12599 12599 125

113 200113 200145 000145 000145 000107 000

Figure

CAAAAAAAHAHGEFFFDDDDDB

Flow direction

outside to insideoutside to insideoutside to insideoutside to insideoutside to insideoutside to insideoutside to insideoutside to insideoutside to insideoutside to insideoutside to insideoutside to insideinside to outsideinside to outsideinside to outsideinside to outsideinside to outsideinside to outsideinside to outsideinside to outsideinside to outsideinside to outside

d1

100150150150150150150150150150150261302302302302340340340340340340

d2

221)

321)

321)

321)

321)

321)

321)

321)

321)

321)

321)

462954545445.545.545.545.545.545.5

h

202252252364364364364364375364375280507503503503450450450450450300

Filter fineness

[µm]

3 – 510

3 – 510

3 – 53 – 5

253 – 53 – 53 – 53 – 53 – 53 – 53 – 53 – 53 – 53 – 53 – 53 – 53 – 53 – 53 – 5

External diameter accord. to DIN 2391with handlepainted black, corrosion-resistant

Dimensions in mm

1)

2)

3)

h

d2

d1

Figure D

h

d2

d1

Figure H

6

EDM filter with multilayer medium of 1 - 2 µm

MANN+HUMMEL has developed an innovativetriple layer medium andhas thus set the standardfor EDM filters with res-pect to filter service lifeand filter fineness.

The new product generationfor Japanese EDM machinesoffers advantages through:

• filter fineness range of 1 to 2 µm

• considerably longer servicelife

• use of corrosion-resistantmaterials

• clear dielectric right fromthe start.

Diagram of filter medium

Very dense,

cellulose based

fine filter layer

Pre-filtration

stage

Dirty dielectric fluid

Clean dielectric fluid right from the start

Melt-blown with

an extremely

high dirt holding

capacity

StructureThe triple layer filter mediumenables an extremely highseparation efficiency and alarge dirt holding capacity.The advantage is a consi-derably longer service life

in comparison to conventionalfilter elements. Defined fol-ding geometry, star pleatingand a special impregnationcombine to realise a large filter area.

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Order No.

H 34 1070/1H 34 1070/2H 34 1070/3H 34 1070/4

Filter surfacearea[cm2]

92.000100.000100.000120.000

Figure

BAAA

Flow direction

inside to outsideinside to outsideinside to outsideinside to outside

d1

340340340340

d2

45.545.545.545.5

h

300300300300

Filter fineness

[µm]

1 – 2 µm1 – 2 µm1 – 2 µm1 – 2 µm

Dimensions in mm

FanucHitachiMitsubishi, MakinoSodick

H 34 1070/1; H 34 1070/4 H 34 1070/3H 34 1070/2H 34 1070/1

Producer suitable MANN EDM filters

Figure A Figure B

EDM filter with multilayer medium of 1 - 2 µm

h

d1

d2

h

d1

d2

71

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All EDM filters at a glance*

H 15 190/11

H 1096

H 15 190/6 H 15 190/12 H 15 190/14

H 15 190/16 H 15 475/1 H 26 644/1

H 31 967 H 31 1033 H 31 1033/2 H 31 1033/3

H 15 135 n H 15 135 P H 15 190

H 15 475

* not to scale

H 34 1070/1

H 34 1158/2

H 34 1070 H 34 1070/2 H 34 1070/3

H 34 1070/4 H 34 1158/3 H 34 1158/4

H 34 1158/6H 34 1158/5

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* not to scale

All EDM filters at a glance*

Further information on our products is obtainableunder the following brochure titles:

Air cleaners

" Single stage air cleaners" Two stage air cleaners" Vacuum filters" Filters for two-way venti-

lation" Oil-wetted air cleaners" Oil bath air cleaners" Accessories, e.g. supports,

sludge outlet valves, serviceswitches, etc

Liquid filters

" Spin-on filters" Fuel filters" Filter elements for liquid

filters" In-line filters" Suction filters" Two-way ventilation filters

Process filters

" Automatic filters" Gap-type filters" High pressure filters

Air/oil separator elements

" Standard wrap elements" Depth Separator element" Air-oil separator boxes" Air-oil separator filters

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International locations

„Made by MANN+HUMMEL“, worldwide.

• Locations

• Licensees

• FILTERWERK MANN+HUMMEL GMBH, Ludwigsburg (Germany)

• FILTERWERK MANN+HUMMEL GMBH, Marklkofen (Germany)

• FILTERWERK MANN+HUMMEL GMBH, Speyer (Germany)

• FILTERWERK MANN+HUMMEL GMBH, Sonneberg (Germany)

• MANN+HUMMEL ProTec GmbH, Königswinter (Germany)

• MANN+HUMMEL ProTec GmbH, Ludwigsburg (Germany)

• MANN+HUMMEL ProTec GmbH, Weiterstadt (Germany)

• MANN+HUMMEL HYDROMATION GMBH, Ludwigsburg (Germany)

• MHB FILTRATION GMBH+CO. KG, Erkrath (Germany)

• FILTROS MANN S.A., Buenos Aires (Argentina)

• MANN AND HUMMEL AUSTRALIA PTY LIMITED,

Sydney (Australia)

• MANN+HUMMEL HYDROMATION N.V., Tongeren (Belgium)

• FILTROS MANN LTDA., Indaiatuba (Brazil)

• FILTERWERK MANN+HUMMEL GMBH, Shanghai (China)

• HYDROMATION FRANCE S.A.R.L., Paris (France)

• MANN+HUMMEL FRANCE S.A.R.L., Argenteuil (France)

• MANN+HUMMEL (UK) LTD.,

Wolverhampton (United Kingdom)

• MANN+HUMMEL (UK) LTD., Ilminster (United Kingdom)

• MANN+HUMMEL JAPAN LTD., Yokohama (Japan)

• FILTROS MANN S.A. de C.V., Tlalnepantla (Mexiko)

• FILTERWERK MANN+HUMMEL GMBH, Warsaw (Poland)

• MANN+HUMMEL FILTER TECHNOLOGY (S.E.A.) PTE LTD,

(Singapore)

• FILTROS MANN S.A., Saragossa (Spain)

• G.U.D. MANN+HUMMEL FILTER SYSTEMS (PTY) LTD,

Atlantis (South Africa)

• MANN+HUMMEL (CZ) s.r.o., Nová Ves

(Czech Republic)

• MANN+HUMMEL FILTER TECHNOLOGY, INC.,

Greensboro, NC (USA)

• UNIVERSAL DYNAMICS, INC., Woodbridge, VA (USA)

• MANN+HUMMEL AUTOMOTIVE, INC., Bloomfield Hills,

MI (USA)

• MANN+HUMMEL ADVANCED FILTRATION CONCEPTS, INC.,

Louisville, KY (USA)

• MANN+HUMMEL AUTOMOTIVE, INC., Portage, MI (USA)

• J. Riveros S.A.I.C., Santiago (Chile)

• G.U.D. Filters Pty. Ltd., Durban (South Africa)

FILTERWERK MANN+HUMMEL GMBHBusiness Unit Industrial FiltersD-67323 SpeyerPhone +49 (62 32) 53–80, Fax +49 (62 32) 53–88 99e-mail: if.info@mann-hummel.com, Internet: www.mann-hummel.com/industrial-filters

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The Group

The MANN+HUMMELGroup has its head officesin Ludwigsburg in the German state of Baden-Württemberg close to thestate capital of Stuttgart.

MANN+HUMMEL is repre-sented in 30 locations allover the world and itsworkforce consists ofapproximately 8,000employees.

The automotive industry,mechanical engineeringand the plastics proces-sing industry are amongthe international customersof MANN+HUMMEL. To meet the different requirements of all thesecustomers efficiently,MANN+HUMMEL is dividedinto seven business units.

Liquid Filter SystemsBusiness Unit• Plastic and aluminum liquid

filter systems for auto-mobiles and commercial vehicles

• Components, e.g. integratedoil-water heat exchangers

• Oil sumps, valves

Filters Business Unit (AM)• Filter elements for air and

liquids, and cabin filters (MANN-FILTER)

• Cabin filters for particle filtration and gas adsorption,and combined filters for automobiles and commer-cial vehicles

• Air-drying boxes• Cooling-water filters• Spin-on oil filters and fuel

filters• Elements for oil mist

separators

Air Filter Systems Business Unit• Air cleaners and air filter

systems for automobiles and commercial vehicles

• Components, e.g. mufflers, control cabinets, heating pipes, control valves, design covers

• Crankcase ventilation systems

Intake Manifold SystemsBusiness Unit• Engine intake manifolds,

intake manifold modules and systems made of plastic and metal for automobiles and commercial vehicles

• Components for auto-mobiles and commercial vehicles, e.g. fuel rails, oil mist separators, cylinder head covers

Automotive Technology Division

ProTec Business Unit• Installations, equipment

and systems for materials handling and material preparation in the plastic, rubber, recycling and chemical industries

Hydromation Business Unit• Systems and equipment,

e.g. chip handling systems and chip conveying systems for filtering machining liquids in mechanical production

• Oil extraction devices

Industrial Filters BusinessUnit• Air and liquid filters for

industrial engines, con-struction and agricultural machinery, compressors

• Air-oil separators for compressed air systems

• Process filters for mechanical engineering and process technology

• Cabin filters

Industrial Technology Division