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Man and machine

Man and machine - Connecting Industry

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Page 1: Man and machine - Connecting Industry

Man and machine

Page 2: Man and machine - Connecting Industry

Because of the comprehensive offering, quality and reliability of its products around the world, Stäubli makes the difference in each key area of robotic projects.

Stäubli Robotic solutions: an innovative approach to your every need.

A complete range of low, medium and heavy payload robots -SCARA4-axisrobots, -6-axisrobots, -specializedrobotsdedicatedformany

industries(plastics,machinetools,lifesciences,food,photovoltaics,semiconductor)andapplications(painting,machining)…

A single control platform and complete software offer -asinglefamilyofCS8controllers

tocontroltheentirerangeof4and6axisrobots,

-acomprehensivesetofuser-friendlyyetpowerfulsoftwaresolutionsadaptedforall:

•VALproducts,readytousemarketsolutions,

•VAL3language,advancedroboticsenvironmenttobuildhighendandtailoredapplications,

•uniVALdrive,a“readytoplug”solutionformachinebuilderstodriveStäublirobotswithgenericindustrialmotioncontrollers.

Unrivalled quality of service -technicalsalessupport

andintegratorpartnerships, -applicationand

programmingsupport, -training, -on-sitemaintenance

andremotediagnostics, -maintenancecontracts, -spareparts.

Large enough to stay close: with the utilization of an international and technological approach put into effect every day. Be present everywhere in the world in order to be constantly more effective where there is a need for Stäubli robotics. Extend the range of robotic solutions to constantly match the most specific expectations and focus closely on the requirements of our customers everywhere.

Knownworldwideovermorethanacenturyforthequalityofitsmethodsandprocesses,theStäubligrouphastransferreditsmechanicalengineeringknow-howanditstechnologicalinnovativenesstorobotics.Since1982,thedevelopmentoftheroboticsbusinesswithinthegrouphastakenconcreteshapeinthedeploymentofcompetenciesandthedevelopmentofnewsolutions.TodayStäubliRoboticsistheleading-edgeplayerinroboticsaroundtheworld,itsengineeringaseffectiveanddependableasitssalesandservices.

The Stäubli Group: providing solutions worldwide.

The Stäubli group around the worldThE dEvELopMEnT of STäUBLi RoBoTicS

1982: Robotics activity launched with the distribution of PUMA robots

made by UNIMATION, a division of WESTINGHOUSE USA

1988: UNIMATION acquired

1992: RX range of 6-axis robots launched

2002: Launch of CS8 controller

2004: TX range of 6-axis robots launched

2005: SCARA RS range of robots launched

2008: Introduction of TX200 heavy payload robots

2009: New SCARA TS range of robots

2010: Introduction of TX250 paint robot with hollow wrist

industrial sites Sales and service subsidiaries

Allschwil (Switzerland)Bayreuth (Germany) Carate (Italy)Duncan (USA)Essen (Germany)Faverges (France)Hangzhou (China)Hésingue (France)Lyon-Chassieu (France) Sargans (Switzerland)Weil-am-Rhein (Germany)

AustriaBelgiumBrazilChinaCzech RepublicEnglandFranceGermanyHong KongIndiaItalyJapan

MexicoPolandPortugalRussiaSingaporeSouth KoreaSpainSwitzerlandTaiwanThailandTurkey USA

SySTEM inTEGRAToRS: ThE MEAnSTo RESpond ToGEThER, whEn And whEREvER nEEdEd

Among all the areas where Stäubli robots can

make the difference, many require a very specific

set of expertise. Our approach is clear: we

develop a close partnership with the integrators

based on our technical and sales contributions

so that we can work together to build the most

suitable overall solution. This approach gua-

rantees the success of any automation project.

Keep a human scale and extend it around the world

3

Page 3: Man and machine - Connecting Industry

The global economy requires all businesses to establish their difference by the quality and innovation of their products and by the investment in their production facilities. in this constant strive for excellence, the complete Stäubli Robotics range guarantees increased process reliability and productivity gains, whatever the industry sector or the type of application.

Automotive,cleanroom/semiconductor,foodprocessing,lifesciences/pharmaceutical,plasticsandsolar/photovoltaics…foreachneed,wehavethematchingresponse!

… with the widest robotics range.Meeting the requirements of each industry…

formulating multiple responses, because each need is unique

5

UniqUE Know-how foR EAch RoBoTic AppLicATion

Whatever the activity, Stäubli proposes the

matching solution: assembly, inspection, cutting,

handling, machine tending, painting, packaging,

polishing, machining…

Each need is unique, and Stäubli products are

designed to adapt to every one.

TX 6 axis-range TX Heavy payload rangeTS 4 axis-range

Life

sciences/Pharmaceutical

Cle

anro

om/Semiconductor

Mac

hinetending/Machining

Sola

r/Photovoltaics

Auto

motive

Pain

ting

Plas

tics

Food

processing

Page 4: Man and machine - Connecting Industry

Apply a rigorous approach to design flexible solutions

provide high performance in all areas: this principle governs the development of Stäubli solutions, enabling us to satisfy all requirements. designed to work in the most hostile environments, but also to satisfy cleanroom criteria, Stäubli robots demonstrate their efficacy under all conditions. wherever speed, compactness, precision and reliability are demanded, Stäubli robots provide the matching response.

Experience and know-how: make the difference in each sector of activity.

dedicated technologies and tools: match excellence to all requirements.

7

Machine tending/MachiningAfulllineof4,5or6axis-robotsfeatures: -enclosedstructurewith

IP65armandIP67wrist, -easyintegrationinor

outsideamachine(smallfootprintandmanymountingoptions),

-addedproductivity(highspeedandprecision),

-easeofprogramming(dedicatedVALproductssoftware),

-dedicatedsolutionformachining(highspeedspindleintegratedintothearm).

paintingAdedicatedrangeofPaintingrobotsoffersuniquebenefits: -easeofusebythepainter

(PaintiXensoftware), -savingsinpaint

andsolvents,lowerenvironmentalimpact(highpathaccuracy,

-reducedcontamination(hollowwrist),

-optimumintegration(multipleattachmentpossibilities),

-pendingCE,FMandTIIScertifications.

plasticsThislineof6axis-robotsismadeforthePlasticsindustry: -easeofusebymachine

operators(VALplastsoftware),

-communicationswithIMM(pre-wiredEuromap/SPIinterface),

-cleanliness(ISOclass5)foruseincleanenvironment,

-highthroughput(highspeedandprecision),

-6degreesoffreedommakeitidealtohandlesecondaryoperationsatthefootofthepress.

Solar/photovoltaicsTheserobotsareperfectlyadaptedforcrystallinesiliconandthinfilmtechnologies: -ISOclass5cleanliness

(fullyenclosedrobotarmstructure),

-verysmoothrobotmotion,bestinitsclass,

-highproductivity(combinationofhighspeed,reliabilityanddexterity),

-25+yearsofexperienceindemandingcleanroomandsemiconductorfields.

Automotive and equipment manufacturersStäublibringskeyadvantagesforthisdemandingmarket: -demonstratedreliability, -extensiveproduct

rangeof4and6-axisrobotsfrom1to250kg,

-uniqueCS8controllerplatformwithcompletesoftwaresolutions,

-Highperformance(speed,precision,rigidityandreliability),

-internationalservice/support.

cleanroom/SemiconductorTheCleanroomrangehasbeendevelopedtomeetcleanenvironmentrequirements: -highcleanliness(ISO

class2/3-SCRandclass3/4-CRversions),

-highproductivity(highspeed,reliabilityanddexterity),

-straightlinesslotloading/unloading(highpathprecision),

-optimizedcellvolume(smallarmfootprint,largeworkenvelope).

food processing4and6axis-robotssolutionsfeatureuniqueadvantages: -easycleaning

(minimumretentionareas),washdown

-highproductivity(highreliabilityandspeedevenwithheavypayloads),

-compactcelldesign(manymountingpossibilitiesandlargeworkenvelope),

-highflexibilityallowingtomarketinnovativeproductsandpackaging.

Life Sciences/pharmaceuticalTheCleanroomandStericleanrobotsprovidetheidealsolutiontotheuniquedemandsofthelifescienceindustry: -reducedrisksof

contamination(gradeAtogradeDversions),

-limitedhandlingtimeandhigherthroughput(highspeed),

-efficientcelllayout(largeworkenvelopeandvariousmountingoptions),

-improvedproductivity(reliabilityandprecision).

Page 5: Man and machine - Connecting Industry

Each need is different, but the level of requirement is always the same. over an extended range, Stäubli deploys its technical advantages: arm compactness, broad working envelope, high speed, precision and resistance to all types of environments featuring adaptability to the largest number of tasks.

A unique combination of technical features…

9

1

Stäubli, a global player: all the technical features and a unique control platform no matter how extensive and specific your needs.

… available over a complete range of 4 and 6 axis arms.

2

4

3

5 6

A certain idea of the answer, extended to all the questions

1 Enclosed structure Easytocleananduseinclean

orhostileenvironments.

2 Rigid structure Betterdynamicperformance.

3 Multiple mounting configurations Adaptabilityandflexibilityofcell

design.

4 Stäubli patented reduction gear systems Unrivalledprecision,flexibilityandspeed,reducedmaintenance.

5 Large working envelope Optimumuseoftheworkarea.

6 Many options available for easier integration and better process

Verticalcableoutlet,armpressurization,personalizedarmcolor…

7 Energy efficient features Lowenergyconsumption,

smallfootprint,lowmaintenance.

TS20 TS40 TS60 TS80 TX40 TX60

Low pAyLoAd 4 axis (1to10kg) Low pAyLoAd 6 axis (1to10kg)

TX90 RX160 TX200 RX260 RX270

MEdiUM pAyLoAd 6 axis (10to80kg) hEAvy pAyLoAd6 axis (over80kg)

RX/TX Paint

RX/TX Plastics

RX/TX Cleanroom

RX/TX HighSpeedMachining

RX/TX HumidEnvironment

TX Stericlean

SpEciALizEd ARMS 6 axis

Page 6: Man and machine - Connecting Industry

Understand complexity to implement greater simplicity

Efficacy through simplicity: the cS8 controller in the vAL3 environment controls all Stäubli robots, without exception. A single platform, powerful and upgradeable, is at the control of all your applications.

cS8, a single platform to control all Stäubli robots: advantages shared over the whole range.

open architecture, Ethernet,fieldbus,digitalinputs/

outputs,serialconnections.

compactness, easytoinstallanywhere,inIP20-

19-inchrackversionorinIP54industrialversion.

Accessibility, allconnectionsonfrontpanel.

Reliability, 100%digitaltechnology.

Sp1 MAnUAL conTRoL UniT: ThE powER of STäUBLiAT yoUR finGERTipS

This unique terminal combines a lightweight

design (700 g), ergonomics (for left or right-

handed user) and robustness to deliver

advantages in all environments:

- built-in programming, maintenance

and supervision,

- safety functions (3-position dead-man

control, presence detection).

11

Stäubli vAL software: a great vALue for each and every need!

vAL3 languageAdvancedroboticsenvironmenttobuildhighendandtailoredapplications.

Perfectly adapted for integrators and OEMs.

univAL driveA«readytoplug»solutiontodriveStäublirobotswithgenericindustrialmotioncontrollers.

perfectly adapted for machine builders.

vALproducts solutionsReadytousemarketsolutions.perfectly adapted for end users.

VAL3

uniVAL

VA

Lproducts

A comprehensive set of user-friendly yet powerful software solutions perfectly adapted for all: end users, integrators, oEMs and machine builders.

Page 7: Man and machine - Connecting Industry

Attain the highest performance with the touch of a finger

13

Stäubli Robotics controls software bring powerful and flexible solutions.

univAL drive-EasytoconnecttostateoftheartrealtimeEthernetbasedfieldbuses

-Fullycomplianttoexistinghighlevelindustrialaxiscontrolprotocols

-FullycompatiblewithStäubliservicesandmaintenancetools

vAL3 language-Powerfulroboticsfunctionsetsaddressedbyadedicatedroboticslanguage

-Reuseandcapitalizeknowledgethankstoflexibleandmodularapproach

-Widerangeofconnectionpossibilities:DIO,AIO,fieldbus…

-Fullrobotandcontrolleraccessfromasingleteachpendantinterface

vALproducts solutions-Shortcommissioning

-Noprogrammingknowledgerequired

-Modularandevolutivesolutions

-Intuitiveandinteractivemenus

-StandardizedinterfaceforallVALproducts

VAL3

uniVAL

VA

Lproducts

develop and test on your pcTheergonomicandeasytouseVAL3StudioistheperfectenvironmenttodevelopyourVAL3applications.TheCellsManagergivesyouthecapabilitytoworkonmultiplerobotsystemsbycreatingvirtualcellsmatchingtherealsystemsintermsofsoftwareversion,options,systemconfiguration(I/Os,…),androbotmodel.TheEmulator(controlleremulation)and3DStudio(robotarmvisualization)provideafullemulationoftherobotsystemtofinetuneandtestyourdevelopmentsevenbeforeyoureceiveyouractualrobotsystem.

Go from your pc to the robot systemWhenitcomestothepointofusingtherealsystem,theTransferManagerallowsyoutotransferbackandforthallyourprogramsanddatainjustafewclicks.TheOnlineDebugger(embeddedintheVAL3Studio)thenprovidesallthetoolsnecessaryforthefinaldebuggingandadjustmentstages.

Remotely access the robot systemTheRemoteAccessprovidesfullaccesstotherobotsystemfromaremotelocation.YoucancontrolthesystemfromyourremotePCandvisualizeinreal-timeanyoperationperformedontheteachpendantbytheoperator.Forcompletesystembackup,theTransferManageroffersthecapabilitytotransfertheentirecontentsoftherobotsystemtoaremotePC,eithermanuallyorautomaticallyasascheduledtask.

Stäubli Robotics Suite is a windows-based software workbench for offline developments and online operations.

vAL3 STUdioOfflineVAL3editor,onlinedebugger.

EMULAToRWindows-basedemulatorofCS8controller.

3d STUdio3Dvisualizationofrobotarmandtrajectorydata.

TRAnSfER MAnAGERAll-in-onetransfertoolbetweenrobotsystemanddevelopmentPC.

REMoTE AccESS Onlinediagnostics.

Page 8: Man and machine - Connecting Industry

Stäubli, man and machine: this statement takes on its fullest meaning in the area of service. in all phases of the integration of a robotic cell, Stäubli personnel work alongside you. Even when an ocean seems to separate us, contact is never broken.

Availability and proximity: your Stäubli services are available in real time.

Sales Attentivetoyourneeds,oursales

engineersproposesolutionstailoredtoyourobjectives.Afull-scaledemonstrationoraCADsimulationcanalsobeprovidedtohelpyouvalidatethefeasibilityofyourproject.

feasibility test Selectionoftherightrobot,advice

ongripperselection,verificationofacycletime,avoidanceofpotentialcollisions,andaccessibilityofadjacentequipment:adedicatedteamconductsrealorsimulatedteststoensurethatyourprojectkicksoffonasoundbasis.

Training Thetrainingcoursesprovidedby

Stäublicoverallaspectsofrobotuse,whateveryourprofile:operator,programmerormaintenancetechnician.Thecoursesaredeliveredinourapprovedtrainingcenters,orcanalsobeorganizedonsite.Theyenableyoutoobtainmaximumproductivityfromyourrobots.

Application support Wemakeourprogrammingskills

availableandcontributesupportforthedevelopmentofyourapplications.Thissupportguaranteesoptimumoperationofyourrobotic-controlledapplications.

Maintenance Regularmaintenanceisthebestway

toprotectyourroboticinvestment.Wehavetechniciansbasedworldwidetohelpyou.

Maintenancecontractsareavailableandcanbetailoredtoyourneeds.

Stäubli intervention capability: an extended idea of service, anywhere in the world.

hotline Everyminutecounts.Hotlinesare

availabletoyouinallcountries,withtechnicianstolistentoyou,answeryourquestionsanddiagnoseanyproblem24/7.ThankstoourglobalCRM(CustomerRelationshipManagement)tools,salesandservicinginformationaresharedinrealtimethroughoutourorganizationforoptimumresults.

Remote diagnosis Thankstoremoteanalysisofrobot

electronicfilesandtheremotemaintenanceoptions,ourtechniciansareabletohelpyourapidlyandeffectivelyremotely.

with the completeness of its robot range, the simplicity of its controllers and the efficiency of its services worldwide, Stäubli makes the difference on each of the key points of any robotic project.

15

distances don't matter when we keep in touch

Repairs Wehaveteamsoftechniciansbased

worldwidetointerveneonsiteifneeded.

Spare parts Stäubli'sinternationalpresence

ensuresthelocalavailabilityofsparepartsfortheuser.

Page 9: Man and machine - Connecting Industry

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AustriaStäubli Tec-Systems GmbhA-4031LINzTel.: +4373269872767Fax:[email protected]

BeneluxStäubli BeneluxB-8501BISSEGEMTel.: +3256364004Fax:[email protected] BrazilStäubli LtdaBR-04709-110SãOPAULOSPTel.: +551151827600Fax:[email protected]

chinaStäubli (hangzhou) LtdCN-310018HANGzHOUTel.: +8657186912161Fax:[email protected]

czech RepublicStäubli Systems, s.r.o.Cz-53009PARDUBICETel.: +420466616124Fax:[email protected]

franceRobotics world headquartersStäubli favergesFR-74210FAVERGES(Annecy)Tel.: +33450656287Fax:[email protected]

GermanyStäubli Tec-Systems GmbhDE-95448BAYREUTHTel.: +49921883-0Fax:[email protected]

hong-KongStäubli (h.K.) LtdHK-KOWLOONTel.: +85223660660Fax:[email protected]

indiaStäubli AG india BranchIN-MUMBAI400093Tel.: +912228235480Fax:[email protected]

italyStäubli italia SpAIT-20048CARATEBRIANzA(Milano)Tel.: +3903629441Fax:[email protected]

JapanStäubli KKJP-OSAKA532-0011Tel.: +81668893293Fax:[email protected]

KoreaStäubli KKKR-DAEGU,704-712Tel.: +82536506756Fax:[email protected]äubli Mexico SA de cvMX-PUEBLATel.: +522222405005Fax:[email protected]

SingaporeStäubli Singapore c/o Multi-contact (SEA) pte LtdSI-SINGAPORE159554Tel.: +6562660900Fax:[email protected]

SpainStäubli Española S.A.ES-08205SABADELL(Barcelona)Tel.: +34937205408Fax:[email protected]

SwitzerlandStäubli AGCH-8810HORGEN(zurich)Tel.: +41432442266Fax:[email protected]

office west SwitzerlandCH-2300LaChaux-de-Fonds

TaiwanStäubli (h.K.) Ltd Taïwan BranchTW-TAIPEI104Tel.: +886225682744Fax:[email protected]

TurkeyStäubli Sanayi Makina ve Aksesuarlari Ticaret Ltd Sti.TR-34306ISTANBULTel.: +902124721300Fax:[email protected]

United KingdomStäubli (U.K.) LtdGB-TELFORD,SHROPSHIRETF17ETTel.: +441952671917Fax:[email protected]

USAnorth American headquartersStäubli corporationUS-DUNCAN,SC29334(Greenville)Tel.: +18644331980Fax:[email protected]

Stäubli Robotics west coast Multi-contact USA - Stäubli GroupUS-SANTAROSA,CA95403Tel.: +17075757575Fax:[email protected]

StäubliUnitsPartners

international: priority to proximity

Foradditionalinformation,pleasevisitusatwww.staubli.com/robotics