Machine Vision Machine Vision Inspection SystemsInspection Systems

Konem Solutions, Konem Solutions, PunePune

We provide Vision Based Inspection systems with We provide Vision Based Inspection systems with high accuracy & repeatability to meet your quality high accuracy & repeatability to meet your quality needs.needs.

And if you think vision systems are too complex to And if you think vision systems are too complex to use then do have a look at our systems use then do have a look at our systems

Our Easy to use inspection products provides the Our Easy to use inspection products provides the ultimate solution to the manufacturing challenges ultimate solution to the manufacturing challenges you face in your company you face in your company

We have solutions , whether you are checking, fault We have solutions , whether you are checking, fault identification, presence/absence, object identification, presence/absence, object identification, or feature countingidentification, or feature counting

M a c h i n e V i s i o M a c h i n e V i s i o nn

Q C – Q C – MachineMachine Vision Vision ApproachApproach

ConsistencyConsistency in efficiency working 24/7 in efficiency working 24/7 Requires Requires less / no man powerless / no man power System uses the set of predefined intelligent System uses the set of predefined intelligent

algorithms which algorithms which eliminates human errorseliminates human errors Statistical and Graphical results are generated Statistical and Graphical results are generated

to enhance quality controlto enhance quality control Losses can be minimizedLosses can be minimized by providing by providing

consistency in quality of goods consistency in quality of goods Decreases liability, increases the assets and Decreases liability, increases the assets and

keeps keeps unwanted expenses under controlunwanted expenses under control

Q C – Existing ApproachQ C – Existing Approach Since quality inspection is done manually, there is Since quality inspection is done manually, there is

inconsistency in standards.inconsistency in standards.

Because of human intervention the possibility “to err” Because of human intervention the possibility “to err” increases. increases.

Monotonous work leads to in-attentiveness, Monotonous work leads to in-attentiveness, frustrations and anger & hence loss in efficiencyfrustrations and anger & hence loss in efficiency

Quality inspection is very much dependent on man Quality inspection is very much dependent on man powerpower

Repetitive training cost is a liabilityRepetitive training cost is a liability

Camera Based InspectionCamera Based Inspection

ApplicationApplication

PHARMACEUTICALSPHARMACEUTICALS

Location of Broken Tablet. Location of Broken Tablet.

Color Variation Detection .Color Variation Detection .

Tablet Counting.Tablet Counting.

Missing Tablet in Blister Pack.Missing Tablet in Blister Pack.

ApplicationApplication

ELECTRONICSELECTRONICS Detection of;Detection of;

1.1. Missing component on PCB.Missing component on PCB.

2.2. Area Detection.Area Detection.

3.3. Wafer Edge detection.Wafer Edge detection.

4.4. Missing Leads of Missing Leads of components.components.

Measurement of;Measurement of;

1.1. IC lead Pitch. IC lead Pitch.

2.2. PCB Holes and pitch.PCB Holes and pitch.

3.3. Orientation of I.C.Orientation of I.C.

4.4. Solder Paste height.Solder Paste height.

ApplicationApplication

FOOD INDUSTRY FOOD INDUSTRY Liquid level Detection.Liquid level Detection. Pre and Post Packing Pre and Post Packing

Inspection.Inspection. Counting.Counting.

Demo 1

This application is used to

Detect presence/absence of rings in their respective inserts and

To check whether the inserts are in their proper position

Master Sample

MissingRing

Good Sample

Wrong Insert

Good Sample

Demo 2

This application is used to find flaws This application is used to find flaws in the Kit Facia of Automobiles. The in the Kit Facia of Automobiles. The following flaws are successfully following flaws are successfully identified.identified. Knob InterchangeKnob Interchange Led InterchangeLed Interchange Intensity DifferenceIntensity Difference

Master Sample

Good Sample

Knob Interchang

ed

Knob Interchang

ed

Intensity Diff

Intensity Diff

Good Sample

Led Interchang

ed

TechnologyTechnology Machine vision has matured into a Machine vision has matured into a preciseprecise

and and reliablereliable measurement measurement tool in many tool in many industries and applicationsindustries and applications

New technologies in software and imaging New technologies in software and imaging sensors make vision a sensors make vision a low-costlow-cost measurement measurement tooltool

We have one of the latest technologies in the We have one of the latest technologies in the market to provide you The BEST possible market to provide you The BEST possible solution at an optimized costsolution at an optimized cost

Contact UsContact Us

So if you are thinking of installing Machine Vision So if you are thinking of installing Machine Vision System or if you want to know whether machine vision System or if you want to know whether machine vision system could be useful to you then ,Call ussystem could be useful to you then ,Call us

Mr. Vihang PatilMr. Vihang Patil

Konem Solutions, PuneKonem Solutions, Pune+91 – 9823237822+91 – 9823237822

+91-20 -27641087+91-20 -27641087

info@konem.cominfo@konem.com

www.konem.comwww.konem.com