Vision Inspection Systems

By SUNDARAM TECHNOLOGIES

What Is Machine Vision?What Is Machine Vision?

Can you calculate Can you calculate what this is?what this is?

Now maybe you Now maybe you can can seesee it… it…

Here it is.Here it is.

Code: MK2121-Code: MK2121-2086Q2086Q

Machine vision sees and interprets the worldMachine vision sees and interprets the world

What Can Machine Vision Do?What Can Machine Vision Do?

Guide• Automates production• Provides flexibility• Improves quality

and yield

Inspect• 100% inspection for – completeness – correct location – quality – process control

Gauge• Precise, fast, non-

contact measure-ment

Identify• Reads codes, characters or

identifies by color, shape or assembly

• Controls material flow, enables traceability, collects essential data

Vision can Vision can GUIDEGUIDE a machine—like a robot—by FINDING an object or part. a machine—like a robot—by FINDING an object or part. Finding a part is an essential task of solving any machine vision problem, Finding a part is an essential task of solving any machine vision problem, because before you can measure or inspect a part or guide a robot to pick it because before you can measure or inspect a part or guide a robot to pick it up, you have to find it. Sundaram Technologies has the leading technology in up, you have to find it. Sundaram Technologies has the leading technology in this area. We’ll talk about that in a few minutes.this area. We’ll talk about that in a few minutes.

INSPECTIONINSPECTION – Your brand image depends on making sure that no bad – Your brand image depends on making sure that no bad products make it to your customers. Vision makes it possible for you to products make it to your customers. Vision makes it possible for you to inspect 100% of your product, and can keep up with the fastest production inspect 100% of your product, and can keep up with the fastest production equipment.equipment.

GAUGINGGAUGING – a lot of manufacturing processes go wrong when a machine is – a lot of manufacturing processes go wrong when a machine is out of tolerance and creates products that are out of spec. Non-contact out of tolerance and creates products that are out of spec. Non-contact measurement using vision is fast, accurate and can quickly alert you to any measurement using vision is fast, accurate and can quickly alert you to any process that has gone bad so it can be corrected quickly.process that has gone bad so it can be corrected quickly.

IDENTIFICATIONIDENTIFICATION – this is an increasingly important application in – this is an increasingly important application in manufacturing. Our ID systems provide very fast, very accurate reading of 1D manufacturing. Our ID systems provide very fast, very accurate reading of 1D and 2D codes that enable item-level identification that provides traceability and 2D codes that enable item-level identification that provides traceability throughout the manufacturing process. Sundaram Technologies offers the throughout the manufacturing process. Sundaram Technologies offers the best available solution for this application.best available solution for this application.

Vision Applications:Vision Applications:

More than one billion products are made each day with Vision Inspection.More than one billion products are made each day with Vision Inspection.

• Automotive • Aerospace• Document handling• Electronics• Food & beverage• Health & beauty• Logistics• Medical devices• Metals• Packaging• Paper• Pharmaceuticals• Semiconductors

Customers and Industries:Customers and Industries:

Manufacturers

Machine Builders

OEMs

System Integrators

Distributors

Machine Vision ROI:Machine Vision ROI:

Improves

–Quality

–Productivity

–Customer satisfaction

–Traceability

–Brand image

Reduces

–Defective parts

–Production costs

–Labor costs

–Scrap & rework

–Productionerrors

Using vision helps you maintain a great reputation for your brand, which is very important to staying competitive in the global marketplace.

Consumers today expect products to be both perfect and affordable. Vision can ensure that 100% of your products are inspected so that NO Production Errors Reach Your Customer.

Total Confidence:Total Confidence:

Reputation for partnering with customers and solving their most challenging vision tasks

The only vision company offering a complete line of machine vision products

Largest installed base of systems Most experienced team Track record of success in every

industry

Why Buy From Us?Why Buy From Us?

One of the benefits of Sundaram Technologies experience is that we make sure the vision systems you buy from us will actually solve the application you need solved.

First, because chances are very good that we’ve seen an application like yours before.

Second, our’s is the only company that offers a complete line of vision products, so we are able to make sure you get the right tool for your application...whether its inspection, or reading ID codes or guiding robots.

Third: a lot of R&D has gone into making our vision tools robust and reliable, and they are being continually adapted to improve their factory environments, ease of use, and ability to communicate seamlessly with other factory controls systems and databases.

When you implement a vision system, it’s got to work. It has to work reliably, and repeatably. It’s easy to demonstrate the capability of a vision system in a controlled environment Many vision systems look the same. Many brochures look the same. The difference is in the repeatability and reliability on the factory floor, and that’s where our experience really makes a difference.

The Need for Vision Systems:The Need for Vision Systems:

Automation

Flexible manufacturing

Quality programs

Integration

Lean production

Rugged, industrial vision systems that can solve virtually any vision task. Easy to understand and quick to configure by manufacturers, OEMs and system integrators.

MakeSureTM

Vision systems

MakeSureTM

Imaging Software

Vision Products:Vision Products:

Vision Products:Vision Products:

The highest performance and advanced vision tools for even the most demanding vision applications. Designed for advanced system integrators and OEMs.

MakeSureTM

Vision systems

MakeSureTM

Imaging Software

MakeSure Industrial ID:MakeSure Industrial ID:

Handheld Readers Fixed-mount Readers

Rugged, lightweight design with liquid lens variable focus, UltraLight® illumination for optimal code reading performance. Corded and cordless models.

MakeSure Industrial ID:MakeSure Industrial ID:

Handheld Readers Fixed-mount Readers

Image based barcode readers that deliver the highest read rates, even in the most difficult-to-read direct part mark applications. Features include integrated imager, processor and communications, and the proprietary Hot bars™ image analysis technology.

Core Strengths:Core Strengths:

• India wide client base• Market leadership in key segments• Premium offerings for total solutions

Pan India Supports & Services:

Sales Synergy:

Product Strengths:• Superior performance and innovation• Turn-Key solutions provider• Broad range of complementary technologies• Scalable solutions for any system

- Best value- Common channel partners

Scalable SolutionsFaster CommissioningReduced DowntimeIncreased System performance

Detects Parts

Inspects Parts

Vision Applications:Vision Applications:

Vision System Demonstration:Vision System Demonstration:

Juice Box Inspection Presence of straw and date code

Inspection Applications:Inspection Applications:

Rod Caps looking for correct part number and orientation

ID Applications:ID Applications:

Data Matrix Black/White sticker on Transmission Housing

MakeSureMakeSureTMTM Vision Sensors: Vision Sensors:

Overcomes Varying Part Positions Eliminates the need for costly fixturing

Complete Vision Solution Integrated Lighting, Optics, I/O

in an IP67 Housing

Easy to Use No training required

MakeSureMakeSureTMTM Vision Sensors: Vision Sensors:

Deterministic Outputs Repeatable up to 100 microseconds

Job Change Up to 16 jobs

Image Display & Record Record and review images for analysis

Used for:Used for:

Verify Cans & Caps

Verify Presence of Bottle Cap Seal Detect Upside-Down Labels

Detect Orientation of Spray Nozzle

Verify Number PlateVerify Fill Level of Candy

Verify Dimensions Verify Orientation of Shampoo Cap

Encoder

Part FailQuadrature outputs

Encoder based part tracking:Encoder based part tracking:

0 0 0 0 1 0 1 0 0 0

Reject Mechanism

MakeSureMakeSureTMTM Hardware: Hardware:

Rugged IP67 housing

User-changeable focus and working distance

Built in LED illuminationIP67 Quick-disconnect cables

•Industrial IO•User configurable sink or source•USB plug and play

Accessories:Accessories:

Power and IO Cable

IP67 USB Cable

Lens Kit (3.6mm, 8.0mm, 16mm and 25mm)

Mounting Bracket

24 Volt Power Supply

Pan India Sales and Support:Pan India Sales and Support:

Automation Solution Providers • Turnkey solutions provider and systems

integrator

• Partnering with industry leading hardware vendors to provide best solutions to clients

• Worldwide network of distributors providinglocal support

Direct Sales & Support Team• Vision experts who can evaluate your

application and recommend the best solution

Ware-House Management Solutions Batch-coding & Barcoding Solutions Vision Inspection Systems Anti-Counterfeiting Solutions Track & Trace Supply Chain Management Solutions Loyalty Management Services Digital Warranty System Automation Solutions: - Online Conveyor Systems - Offline Conveyor Systems Packaging Solutions.

Other Solutions of Sundaram TechnologiesOther Solutions of Sundaram Technologies:

Our Pride. Our Happy CustomersOur Pride. Our Happy Customers:

Our Pride. Our Happy CustomersOur Pride. Our Happy Customers:

Contact: Viral Bhatt (Business Development Manager)Tel: +91 7738321116 / 022-42661121 Mail: marketing@makesure.org