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M7A-03

M7A-03 - Kawasaki Gas Turbineskawasakigasturbines.com/files/gtgs100621.pdfisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service, In

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Page 1: M7A-03 - Kawasaki Gas Turbineskawasakigasturbines.com/files/gtgs100621.pdfisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service, In

M7A-03

Page 2: M7A-03 - Kawasaki Gas Turbineskawasakigasturbines.com/files/gtgs100621.pdfisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service, In

KAWASAKI HEAVY INDUSTRIES, LTD.An Integrated Engineering Manufacturer SpreadingIts Interests by Land, Sea and Air.

Kawasaki Heavy Industries, established in 1878, has a history of more than 125 years of manufacturing integrated engineered products.Its business has expanded to include the manufacturing of ships, railway rolling stock, aircraft, gasturbines, many types of industrial plants, steel structures, general machinery and motorcycles. Its products are found on the land, in the sea and in the air. Of course, by constant attention to production efficiency and through exclusive technologies developed internally, we are continuing to develop technologies related to transportation innovations,national land and marine resources development, space development, environmental controls, newenergy development and biotechnology development. The range of our technologies is greatly expanding to encompass large, diverse projects.

Boeing 787

V2500 Turbofan

Trent1000 Turbofan

L20A Gas Turbine

( International Aero Engines AG )

( copyright Rolls-Royce plc )

1

Page 3: M7A-03 - Kawasaki Gas Turbineskawasakigasturbines.com/files/gtgs100621.pdfisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service, In

2

Jet Ski ULTRA260X

A lime / limestone gypsum fuel gasdesulfurization plant

Wind Turbine generation plant

Akashi Kaikyo Bridge

Two-stroke marine diesel engine

Marine steam turbine (UA-type)

High Speed Train "efSET"

Ninja 1400GTR

BK117 C-2 type

Wheel Loader 92ZV-2

LNG Carrier

Submarine

Industrial Robot

R142A Subway car for NYC

Gas Engine

Page 4: M7A-03 - Kawasaki Gas Turbineskawasakigasturbines.com/files/gtgs100621.pdfisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service, In

" Get Reliable Eco-friendly Energy Now "" Get Reliable Eco-friendly Energy Now "

Kawasaki Gas Turbine places importance on "Efficient Energy Use", "Eco-friendly" and"Reliable Product Care for Total Life Cycle" as a philosophy of our products.

To enhance this philosophy, we have introduced a new title for our products......."GREEN Gas Turbines".

Kawasaki Gas Turbine places importance on "Efficient Energy Use", "Eco-friendly" and"Reliable Product Care for Total Life Cycle" as a philosophy of our products.

To enhance this philosophy, we have introduced a new title for our products......."GREEN Gas Turbines".

Introduction

History and Order Record of Kawasaki Gas Turbines

Baseload Model (GPB Series)

M1A Series Gas Turbine Generator Specifications

M7A / L20A Series Gas Turbine Generator Specifications

Standby Model Introduction

Standby for Internet Data Centers ( iDC )

Standby Model (GPS Series)

Mobile / Trailer Model (MGP / TGP Series)

Kawasaki Techno-Net

Installation Examples

INDEX1 . 2

3 . 4

5 . 6

7 . 8

9 .10

11

12

13 . 14

15 . 16

17

18

3

Page 5: M7A-03 - Kawasaki Gas Turbineskawasakigasturbines.com/files/gtgs100621.pdfisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service, In

1943 Completed the first Gas Turbine engine for aircrafts in Japan1952 Started overhauling jet engines1972 Started development of industrial Gas Turbine1974 Completed first S1A-01 type : 200 kW Gas Turbine1977 First Kawasaki Gas Turbine genset : 200 kW delivered1979 First genset to overseas customer delivered1984 First Kawasaki Gas Turbine Co-generation system 2x1.0 MW delivered1985 Accumulated delivery of 1,000th set1988 1.5 MW M1A-13 type Gas Turbine introduced1993 5.5 MW M7A-01 type Gas Turbine introduced1995 1.5 MW M1A-13D Dry Low NOx type Gas Turbine introduced1998 Overseas sales and service affiliates were established in the U.S., Germany and

Malaysia1999 6.5 MW M7A-02 type Gas Turbine introduced

5.5 MW M7A-01D Dry Low NOx type Gas Turbine introducedAccumulated order of 5,000th engineExperimental ceramic Gas Turbine completed and achieved the world record of 42.1% simple cycle efficiency for the 300 kW class

2000 18 MW L20A Gas Turbine completed 2001 Akashi Works NO.4 Power Plant GPC180D : 17.6 MW commercial start-up

Ultra low NOx 1.5 MW M1A-13X type Gas Turbine introduced ( XONONTM ) 2005 Akashi Works Energy Center, which comprises 24.7 MW Combined Cycle and

7.8 MW Flexible Heat and Power Gas Turbine Power Plant, start-up

2006 7.7 MW class M7A-03 type Gas Turbine introduced

2007 Received the 100th Order of the M7A Series

Accumulated number of orders received

1,000

2,000

3,000

4,000

5,000

6,000

7,000

8,000

'92 '93 '94 '95 '96 '97 '98 '99 '00 '01 '02 '03 '04 '05 '06 '07 '080

'09

History and Order Record of Kawasaki Gas Turbines

History

ISO 9001 / ISO14001 Certif iedGas Turbine Division is located in Akashi Works.It designs and manufactures the Gas Turbine Co-generation System, and is certified for ISO9001,which is the international standard of qualityassurance,and ISO 14001, which is the interna-tional standard for environmental management.

2009 15ppm M7A-03D type Gas Turbine introduced

2010 1.7 MW class M1A-17 type Gas Turbine introduced

4

Page 6: M7A-03 - Kawasaki Gas Turbineskawasakigasturbines.com/files/gtgs100621.pdfisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service, In

REDUCTION OF ENVIRONMENTAL IMPACT WITH KAWASAKI'S CO-GENERATION SYSTEM!REDUCTION OF ENVIRONMENTAL IMPACT WITH KAWASAKI'S CO-GENERATION SYSTEM!

Baseload Model

Condition: ISO Rating1. Inlet Air Temperature : 15 °C2. Atmospheric Pressure : 101.3 kPa3. Inlet / Exhaust Pressure Losses : No Duct Loss4. Fuel Type : Natural Gas (100% CH4) 5. LHV of Fuel : 35.9MJ/Nm3

Note: Mark "D"means Dry Low Emission Mark "X"means XONONTM Combustor for ultra low NOx application

The Kawasaki GPB Series is designed for baseload applications, for both parallel operation with the grid andisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service,supplying both electricity and heat (steam, hot water, direct heat) by collecting waste heat with a heat recovery steam generator (HRSG), heat exchanger, or dryer, and in Combined Cycle with a steam turbinegenerator. With high total thermal efficiency, the Kawasaki GPB Series is capable of very efficient operation.The Kawasaki GPB Series is capable of automatic operation.

GPB15

1,490

14,880 15,030

24.2

521

29.1

M1A-13A

GPB15D

1,490

24.0

531

28.8

M1A-13D

GPB30D

2,930

15,240

23.6

531

57.6

M1T-13D

GPB30

M1T-13A

Gas Turbine Generator Model

Gas

Engine Series

Turbine Model

Maximum Continuos Electric Output kWe

Heat Rate kJ/kWe-hr

Thermal Efficiency %

Exhaust Gas Temperature

Exhaust Gas Mass Flow x103 kg/hr

NOx (02 : 15%) ppm

Approximate Package Dimension (L,W,H) m

Approximate Package Weight (dry) x103 kg

GPB15X

1,430

15,260

23.6

524

28.6

- 25 25-

GPB17D

1,690

13,550

26.6

521

29.1

GPB17

6.0 x 1.85 x 2.55

11.5

M1A-17 M1A-17D

25

1,690

13,550

26.6

521

29.1

252.5

17.2

5.9 x 2.0 x 3.7

M1A-13X

M1A Gas Turbine Series

2,930

15,100

23.8

521

58.2

6.0 x 2.4 x 2.8

22

5.3 x 1.65 x 2.35

11

5

CO236,200TONS

Reduction offset is the same as planting1.6M Cedar trees per year !

Amount one cedar sinks per year: about 14kg of CO2(source : Environment Ministry Japan)

Reduce 22,600TONS CO2 per year!

Reduction38% of CO2

Reduction22,600TONS

of CO2

Thermal Power PlantWith Boiler

Electricity from Thermal Power Plant

Electricity & steamFrom

Co-generation

Boiler

Steam 15.7th Steam 15.7th

Thermal Power Plant38,900t-CO2

Boiler19,900t-CO2

Co-generation36,200t-CO2

Co-generation

22,600t CO2 Reduce a year

Thermal Power Plant with Boiler

electricity 7.3MW

CO2 emission coefficient (source : Environment Ministry Japan)

thermal power plant : 0.69kg-CO2/kWh , gas fueling : 2.29kg-CO2/Nm3

CO258,800TONS

Co-generation

electricity 7.3MW

Basic Specifications

KAWASAKI GREEN Gas Turbine Co-generation systems can be your energy solution as well as the solution for ourglobal environment. With KAWASAKI GREEN Gas Turbine Co-generation technology, you can reduce 22,600tons ofCO2 per year compared with thermal power plant with boiler.For your energy and environmental solution, Get Reliable Eco-friendly Energy Now !!!

Reduction offset is the same as planting1.6M Cedar trees per year !

Amount one cedar sinks per year: about 14kg of CO2(source : Environment Ministry Japan)

Page 7: M7A-03 - Kawasaki Gas Turbineskawasakigasturbines.com/files/gtgs100621.pdfisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service, In

M7A-03

GPB60GPB15D

GPB60

5,530

12,140

29.6

545

78.3

51

M7A-01

GPB60D

M7A-01D

GPB70

6,800

11,870

30.3

516

97.2

M7A-02

GPB70D GPB80

M7A-02D

7,450

10,870

33.1

510

98.3

65

M7A-03

131

GPB180D

18,420

10,530

34.2

542

215.3

25

L20A

- 35 - 25 -

GPB80D

7,440

10,880

33.1

509

98.2

65

M7A-03D

15

17.2 x 3.5 x 3.411.5 x 2.8 x 3.611.5 x 2.8 x 3.6

M7A Gas Turbine Series L20A Gas Turbine Series

5,400

12,300

29.2

542

78.3

10.4 x 2.0 x 3.6

6,740

11,890

30.2

513

97.2

54

6

2 x GPB180 + 1 x STG CCPP System GPB70

■Installation Example

DIFFUSER

COMBUSTOR

COMPRESSORTURBINE

No.2 BEARINGINLET AIR

EXHAUST

No.1 BEARING

OUTPUT SHAFT

SCROLLCOMBUSTOR

OUTPUT SHAFT

THRUST BEARINGNo.1 BEARING No.2 BEARING

COMPRESSOR

TURBINE

M1A-17

L20A

Centrifugal Turbine forM1A Gas Turbine Series

Axial Turbine forM7A & L20A Gas Turbine Series

■Gas Turbine Illustration

Page 8: M7A-03 - Kawasaki Gas Turbineskawasakigasturbines.com/files/gtgs100621.pdfisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service, In

M1A Series Gas Turbine Generator Specifications

GPB17 Typical Layout : mm(Reference)

GPB15/15DGPB15GPB15D

GPB15X

Heat Rate

Maximum Output

M1A/T-13 SeriesStandard Package ConfigurationM1T Gas TurbineTwin M1A GT with Combined Gear Box

M1A Gas Turbine- Industrial Single-Shaft - Rotor Speed: 22,000 rpmCompressor- 2 Stage Centrifugal - Pressure Ratio: 9.4 (-13A), 9.6(-13D,-13X)Combustor- Single Can Combustor- Single Ignition - Conventional Diffusion (-13A)- Steam Injection to Diffusion Combustor (-13A Option)- DLE (Dry Low Emission) (-13D)- XONONTM Ultra Low Emission (-13X)- Available Fuel: Natural Gas, Diesel Oil, Dual FuelTurbine- 3 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Epicyclic- Output Speed: 1,500 / 1,800 rpm (50/60 Hz)

Starting and Turning Motor System- VFD Motor Drive - (Option: Air Starter, DC Motor)- Turning MotorLube Oil System- Lube Oil: Synthetic Ester Oil- Turbine Driven Main Lube Pump- Pre-Post Lube Pump- Air Cooled Oil Cooler with Temp. Control Valve- Water Cooled (Option)- Integral Oil Reservoir: 210 liter (GPB15)

: 160 liter (GPB30)- Simplex Filter (Option: Duplex Type) - Stainless Steel Piping: Down Stream of FilterGenerator- Continuos Duty Rating- Air Cooled Open Drip-Proof ConstructionWater Cooled (Option)

- 3 Phase, 3 Wire (Option 4 Wire)- Standard Voltage: 3.3 kV , 6.6 kV- Power Factor: 90% (Option 85%, 80%)- Bearing: Ball (Roller) Bearing - Lubrication: Grease Pack - IEC Standard, Class F Insulation with F rise - Exciter: Diverted Field Brushless (Option PMG)

Enclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel, Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)Intake Silencer & Filter- Carbon Steel Outdoor- 2 Stage Filter with Insect Screen- Pulse Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of Filter Exhaust Silencer and Stack (Option)Controls- Microprocessor Based PLC(CPU, Power Module: Option Redundant)

- Gas Turbine and Generator Control GT start / shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing

- Touch Panel Operation- Industrial Ethernet- Remote Monitoring (Option)

Graphics Monitoring Historical Trend & Event LoggerDaily and Monthly Reports

M1A Gas Turbine Series

1,450

15,130

524

28.8

5.0

79.2

1,090

16,500

441

29.2

3.8

73.6

730

19,750

368

29.6

2.8

65.4

1,450

15,280

534

28.5

5.1

79.7

1,090

16,660

448

29.0

3.9

74.2

730

19,900

374

29.4

2.8

66.1

1,390

15,530

527

28.3

4.9

79.1

1,040

17,000

444

28.8

3.8

73.7

700

20,470

372

29.3

2.8

65.8

1,620

14,690

516

30.9

5.2

76.5

1,450

15,130

524

28.8

5.0

79.2

1,120

16,880

547

25.2

4.8

82.4

1,630

14,810

526

30.7

5.3

77.8

1,450

15,280

534

28.5

5.1

79.7

1,116

17,140

559

24.8

4.9

82.8

1,580

14,980

518

30.6

5.2

77.3

1,390

15,530

527

28.3

4.9

79.1

1,060

17,600

553

24.7

4.7

82.4

kJ/kWe-hr

kJ/kWe-hr

Nominal PerformanceElevation : 0 m Inlet Air Temperature : 15 °CInlet Air Pressure Loss : 0.98 kPaExhaust Gas Pressure Loss : 2.45 kPaLHV of Natural Gas Fuel : 35.9MJ/Nm3

(100% CH4)

Typical Steam ConditionSteam Pressure : 0.83 MPaGSteam Temperature (Saturated) : 177 °CFeed Water Temperature : 80 °CBlowdown from HRSG : 0 %

7

Page 9: M7A-03 - Kawasaki Gas Turbineskawasakigasturbines.com/files/gtgs100621.pdfisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service, In

GPB17 Package Layout : mm(Reference)

18.5

20.0

17.0

15.5

14.0

12.5

11.0

Maximum Output

Heat Rate

GPB17/17D

GPB30/30DGPB30GPB30D

Heat Rate

Maximum Output

M1A-17 SeriesStandard Package ConfigurationM1A Gas Turbine- Industrial Single-Shaft - Rotor Speed: 22,000 rpmCompressor- 2 Stage Centrifugal - Pressure Ratio: 10.5 (-17,-17D)Combustor- Single Can Combustor- Single Ignition - Conventional Diffusion (-17)- DLE (Dry Low Emission) (-17D)- Available Fuel: Natural GasTurbine- 3 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Epicyclic- Output Speed: 1,500 / 1,800 rpm (50/60 Hz)

Starting and Turning Motor System- VFD Motor Drive - (Option: Air Starter, DC Motor)- Turning MotorLube Oil System- Lube Oil: Synthetic Ester Oil- Turbine Driven Main Lube Pump- Pre-Post Lube Pump- Air Cooled Oil Cooler with Temp. Control Valve- Water Cooled (Option)- Integral Oil Reservoir- Simplex Filter (Option: Duplex Type) - Stainless Steel Piping: Down Stream of FilterGenerator- Continuos Duty Rating- Air Cooled Open Drip-Proof ConstructionWater Cooled (Option)

- 3 Phase, 3 Wire (Option 4 Wire)- Standard Voltage: 0.4kV,3.3 kV , 6.6 kV- Power Factor: 90% (Option 85%, 80%)- Bearing: Ball (Roller) Bearing - Lubrication: Grease Pack - IEC Standard, Class F Insulation with F rise - Exciter: Diverted Field Brushless (Option PMG)

Enclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel, Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)Intake Silencer & Filter- Carbon Steel Outdoor- 2 Stage Filter with Insect Screen- Pulse Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of Filter Exhaust Silencer and Stack (Option)Controls- Microprocessor Based PLC(CPU, Power Module: Option Redundant)

- Gas Turbine and Generator Control GT start / shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing

- Touch Panel Operation- Industrial Ethernet- Remote Monitoring (Option)

Graphics Monitoring Historical Trend & Event LoggerDaily and Monthly Reports

M1A Gas Turbine Series

M1A-17

GPB17

M1A-17D

GPB17D

1,630

13,870

526

28.8

5.0

80.1

1,910

13,160

511

31.5

5.2

77.8

1,630

13,870

526

28.8

5.0

80.1

1,910

13,160

511

31.5

5.2

77.8

1,220

15,320

448

29.4

3.9

74.9

1,630

13,870

526

28.8

5.0

80.1

1,220

15,320

448

29.4

3.9

74.9

1,630

13,870

526

28.8

5.0

80.1

820

18,640

383

29.9

3.0

67.7

1,200

15,910

560

24.4

4.8

83.6

820

18,640

383

29.9

3.0

67.7

1,200

15,910

560

24.4

4.8

83.6

2,850

15,510

534

57.0

10.2

79.3

2,140

16,960

449

58.0

7.8

73.9

1,430

20,370

375

58.8

5.7

65.9

2,950

15,290

492

61.7

9.6

75.7

2,850

15,510

534

57.0

10.2

79.3

2,190

17,475

559

49.7

9.7

82.5

2,850

15,350

523

57.6

9.9

78.8

2,140

16,800

441

58.5

7.6

73.3

1,430

20,190

370

59.2

5.6

65.2

2,945

15,150

485

62.1

9.4

73.4

2,850

15,350

523

57.6

9.9

78.8

2,210

17,209

547

50.3

9.5

82.1

1000

1890

4620

2070

10506000

2550

100 500 1850

8

Page 10: M7A-03 - Kawasaki Gas Turbineskawasakigasturbines.com/files/gtgs100621.pdfisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service, In

10400 1300 1980

(11450) (2750)

327034303900

TurbineExhaust

Turbine Air Intake

VentilationIntake 36

00

6250

Ventilation Exhaust

Oil Cooler Fan ExhaustGas Turbine Inlet Filter and Silencer

M7A / L20A Series Gas Turbine Generator Specifications

GPB60/70/80 Package Layout : mm(Reference)( )Dimension : GPB70/GPB80

Heat Rate

Maximum Output

GPB60/60DGPB70/70DGPB80/80D

M7A SeriesStandard Package ConfigurationM7A Gas Turbine- Industrial Single-Shaft - Rotor Speed: 14,000 rpm (-01/-01D)- Rotor Speed: 13,790 rpm (-02/-02D,-03D)Compressor- 12 Stage Axial Flow (-01/-01D)- 11 Stage Axial Flow (-02/-02D,-03D)- IGV & 3 Stage VSV - Pressure Ratio: 13:1 (-01/-01D)

16:1 (-02/-02D/-03D)Combustor- 6 Can Combustors- Dual Ignition System- Conventional Diffusion (-01,-02)(Option De-NOx: Steam Injection Type)

- DLE (Dry Low Emission) (-01D,-02D,-03D)- Available Fuel: Natural Gas, Diesel Oil (-01/-01D/

-02/-02D)Turbine- 4 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Epicyclic

Starting and Turning System- VFD Motor Drive Lube Oil System- Lube Oil: Turbine Oil ISO VG32 (VG46: Tropical)- Turbine Driven Main Lube Pump- Pre-Post Lube Pump- Emergency Lube Pump- Air Cooled Oil Cooler with Temp. Control Valve- Water Cooled (Option)- Integral Oil Reservoir: 2,200 liter- Oil Heater (Cold Weather Option)- Stainless Steel Piping: Down Stream of Filter- Simplex Filter (Duplex Filter: Option) - Oil Vapor FanGenerator- Continuos Duty Rating- Air Cooled Open Drip-Proof ConstructionWater Cooled (Option)

- 3 Phase, 3 Wire (Option 4 Wire)- Standard Voltage: 3.3 kV, 6.6 kV,11.0kV- Power Factor: 90% (Option 85%, 80%)- Bearing: Sleeve Type, Oil Bath Lubrication- IEC Standard, Class F Insulation with F rise- Exciter: Diverted Field Brushless (Option PMG)

Enclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel Acoustic Enclosure - Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)Intake Silencer & Filter- Carbon Steel Outdoor- 3 Stage Filter with Insect Screen- Pulse Type Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of FilterExhaust Silencer Stack (Option)Controls- Microprocessor Based PLC(CPU, Power Module: Option Redundant)

- Gas Turbine and Generator ControlGT start / shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing

- Touch Panel Operation- Serial Link User Interface (Option)- Remote Monitoring (Option)

Graphics Monitoring Historical Trend & Event LoggerDaily and Monthly Reports

5,950

11,970

539

81.3

14.8

80.6

5,410

12,300

548

77.6

14.5

82.5

3,910

13,900

585

64.9

13.7

87.2

5,800

12,130

537

81.3

14.7

80.4

5,280

12,460

545

77.6

14.4

82.3

3,830

14,050

582

64.8

13.5

87.0

7,130

11,980

514

99.7

16.7

77.7

6,590

12,070

519

95.8

16.4

80.0

5,060

13,230

541

85.3

15.9

85.0

5,410

12,300

548

77.6

14.5

82.5

4,060

13,470

475

77.3

11.6

78.5

2,700

15,900

405

77.1

8.8

72.1

5,280

12,460

545

77.6

14.4

82.3

3,960

13,660

473

77.4

11.5

78.2

2,640

16,210

404

77.1

8.7

71.8

6,590

12,070

519

95.8

16.4

80.0

4,940

13,190

450

95.4

13.0

75.9

3,290

15,870

390

95.1

10.1

69.9

M7A Gas Turbine Series

kJ/kWe-hr

kJ/kWe-hr

Nominal PerformanceElevation : 0 m Inlet Air Temperature : 15 °CInlet Air Pressure Loss : 0.98 kPaExhaust Gas Pressure Loss : 2.45 kPa (GPB60/60D)

3.43 kPa (GPB70/70D)2.94 kPa (GPB80/80D)

LHV of Natural Gas Fuel (100% CH4) : 35.9MJ/Nm3

Typical Steam ConditionSteam Pressure : 0.83 MPaGSteam Temperature (Saturated) : 177 °CFeed Water Temperature : 80°CBlowdown from HRSG : 0%

9

Page 11: M7A-03 - Kawasaki Gas Turbineskawasakigasturbines.com/files/gtgs100621.pdfisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service, In

GPB180 Package Layout : mm(Reference)

6100

35001725019100

1095

0

3450 47

00

8900

G/T Intake air inlet Ventilation AirEnclosure

Vent.Air outlet

G/T Exhaustgas outlet

L20A SeriesStandard Package ConfigurationL20A Gas Turbine- Industrial Single-Shaft- Rotor Speed: 9,420 rpmCompressor - 11 Stage Axial Flow- IGV & 4 Stage VSVCombustor- 8 Can Combustors- Dual Ignition System- Conventional Diffusion (GPB180)(Option De-NOx: Steam Injection)

- DLE (Dry Low Emission) (GPB180D)- Available Fuel: Natural GasTurbine- 3 Stage Axial TurbineCoupling Shaft & Cover- Flexible Coupling with Shear Pin and CoverReduction Gear Box- Parallel ShaftStarting and Turning System- VFD Motor

Lube Oil System- Turbine Driven Main Lube Oil Pump- Pre-Post Lube Oil Pump- Emergency Lube Oil Pump- Water Cooled Oil Cooler with Temp. Control Valve- Integral Oil Reservoir- Stainless Steel Piping: Down Stream of Filter- Filter- Oil Vapor FanGenerator- Continuos Duty Rating- 3 Phase, 3 Wire (Option 4 Wire)- Voltage: 6.6 kV, 11.0 kV- Power Factor: 90% (Option 85%, 80%)- IEC Standard, Class F Insulation with B rise- Exciter: Brushless PMGEnclosed Package- Carbon Steel Common Base Frame- Outdoor Carbon Steel Acoustic Enclosure- Noise Level: 85 dBA at 1 m to the side of Enclosure- Forced Ventilation Fan with Filter and Inlet Screen- Maintenance Stage, Ladder, Beam (Option)

Intake Silencer & Filter- Carbon Steel Outdoor- 3 Stage Filter with Insect Screen- Pulse Type Self Cleaning Filter (Option)- Noise Level: 85 dBA in front of FilterExhaust Silencer Stack (Option)Controls- Microprocessor Based PLC- Gas Turbine and Generator Control

GT start / Shutdown ControlSpeed / kW / Power Factor ControlAuto Synchronizing and Auto Sharing

- Touch Panel Operation- Serial Link User Interface (Option)- SCADA System (Option)- Redundant Control System (Option)- Remote Monitoring (Option)

Graphics MonitoringHistorical Trend & Event LoggerDaily and Monthly Reports

20

Maximum Output

Heat Rate

14Nominal PerformanceElevation : 0 m Inlet Air Temperature : 15 °CInlet Air Pressure Loss : 0.98 kPaExhaust Gas Pressure Loss : 3.43 kPa (GPB180/180D)LHV of Natural Gas Fuel : 35.9MJ/Nm3

(100% CH4)

Typical Steam ConditionSteam Pressure : 0.83 MPaGSteam Temperature (Saturated) : 177 °CFeed Water Temperature : 80 °CBlowdown from HRSG : 0%

10

7,850

10,820

507

100.4

16.5

80.5

7,310

10,970

512

97.2

16.2

82.1

7,310

10,970

512

97.2

16.2

82.1

5,480

11,780

436

96.8

12.4

77.5

5,800

11,840

536

83.5

15.3

84.7

3,650

13,910

372

96.8

9.3

70.4

17,970

10,690

545

213

39.7

84.0

19,320

10,500

538

221

40.2

82.5

13,470

11,510

517

188

32.5

82.4

17,970

10,690

545

213

39.7

84.0

8,980

13,200

443

182

24.5

77.7

15,080

11,380

565

193

38.8

86.7

0 15 40

M7A Gas Turbine Series L20A Gas Turbine Series

7,800

10,850

507

100.0

16.4

80.5

7,250

11,010

512

96.8

16.2

82.1

7,250

11,010

512

96.8

16.2

82.1

5,440

11,830

437

96.4

12.4

77.6

5,750

11,910

536

83.1

15.3

84.6

3,620

14,020

373

96.3

9.3

70.4

7,070

12,000

511

99.7

16.5

77.5

6,530

12,090

516

95.8

16.2

79.8

5,010

13,280

538

85.3

15.8

84.8

6,530

12,090

516

95.8

16.2

79.8

4,890

14,660

487

91.2

14.2

72.8

3,260

18,780

494

87.2

13.8

74.1

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11

Standby Model Introduction

Excellent Features of Kawasaki Standby Gas Turbine GeneratorsExcellent Features of Kawasaki Standby Gas Turbine Generators

Generator sets

Automatic starting generator panel

Gas Turbine starting equipment

Room Air ventilation equipment (for indoor installation)

Enclosure ventilation equipment(for indoor installation)

Turbine Exhaust silencer

Fuel tank

- High performance, low cost gas turbine solution- Dual fuel capable ( Gas and Fuel Oil )- Low noise signature for quiet operations- Low radiated vibration - No cooling water required- High starting reliability and rapid startup- Maintenance simplicity- Space-saving design, and easy transportation and installation ( MWe Footprint )- Clean exhaust contributes to environmental conservation

Great Hanshin Earthquake ( Jan 17.1995 )On the early morning of Jan.17.1995, the huge earthquake ( magnitude 7.2 ) hit the

Hanshin area, and black out hit about 3 million house holds in the area.

The Results of Kawasaki Standby Gas Turbine start-up

Object number141

No Black out49

Normal start-up93

Start-up failures4

By external factor out of Kawasaki’ s responsibility.

Black out97

100% Start-up Reliability!100% Start-up Reliability!

Kawasaki has installed over 7,000 units rated from 200kVA to 6,000kVA all over the world. The reliability of Kawasaki’s Stand-by Gas Turbine has allowed Kawasaki to install them in Internet Data Centers,Hospitals and critical locations where uninterrupted power is paramount.

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The mission of iDC is 24 hours/365days service to Customer.

6,000kVA x 3units 6,000kVA x 3units 3,000kVA x 3units

Outdoor installation Roof-top installation

12

Standby for Internet Data Centers ( iDC )

The mission of iDC is 24 hours/365days service to Customer.

Indoor installation

Makeup water tank( 24 hours operation capacity )

Oil tank (24 hours operation capacity)

Commercial power supply

Cooling water pipeCooling tower(N+1units)

Elevated water holdingand supply tank(dual layer type)

Power cable rack

GroundingequipmentGroundingequipment

Sub stationGas fire extinguishing

cylinder roomGas fire extinguishing

cylinder room

Fire extinguishing equipment

DC-PLANTDC-PLANT

Electric Room

Server Room

UPS ( N+1units )

UPS ( N+1units )

PDU(system A)

Air conditioning equipment

( N+1units )

Gas Turbine Generator

Server cabinet(2100H to 2400H)

PDU(system B)

Communication and power cable rack

Air conditioning equipment

( N+1units )

PDU(system B)

■Typical Arrangement of iDC Components

■Examples of installation for iDC

What iDC demands for standby generator?Demands of iDC facility Kawasaki's Standby Gas Turbine

No interruption of electric power High Reliability and Availability

Stable running of iDC equipment and components High Quality Electric Power

Easy operation High Operability and Maintainability

Future expansion in accordance with demand increase High Expandability

Ultra Clean and Quiet Environmental-friendly

Kawasaki's Standby Gas Turbine has the ability to meet Various iDC facility's demand. Kawasaki has a 95% share for iDC in Japan.

Components of iDC Facility

Electric Power Supply is critical

1. Power Receiving2. Standby Generator3. UPS4. PDU5. Server6. Air Conditioning7. Fire Fighting8. Grounding

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Basic Specifications

Standby Model ( GPS Series )

Exhaust silencer

Gas turbine package(acoustic enclosure)

Standby gensets must start and supply power in the event of the loss of power from the utility. These functions depend greatly on the prime-mover of the standby system. Starting and providing power areoften more important than financial conditions such as the initial cost of equipment.Kawasaki standby GPS Series are suitable for standby power supply when utility power fails.All the models are designed for automatic operation ( start/power supply/stop ) and equipped with alarm/protection systems.

Gas turbine package with exhaust silencer Internal view of gas turbine package

Typical Standby/Peakcut Gas Turbine Layout

Gas turbine

Power section Gear boxCoupling

Alternator

Skid

13

GPS750 GPS1250 GPS1500 GPS2000

66

750 1,250 1,500 2,000

1.48 3.0

100

0.08 0.16

3.5

210

305

S2A-01

525

M1A-01

620

M1A-03

695

M1A-23

600 1,000 1,200 1,600

Within 40-sec.

100% (Resistive load)

Within ± 4.5% (with 100% block load on and off)

Within ± 0.3%

Kerosene, Diesel oil

4.0

1.6

2.1

6.8 10.5 11.4

5.4

1.8

2.6

14.7

3-phase, open screen-protected, brushless, self-ventilated, synchronous

Within ±1.5% (steady state from no-load to full-load, at pf = 0.8)

Brushless by A.C. exciter and rotating diodes

Electrical start with D.C. motors (Optional: Pneumatic start with air turbines)

1,500 (50 Hz), 1,800 (60 Hz)

31,500 22,000

Lead-acid stationary or automotive batteries (Optional: Alkaline Ni-Cd batteries, others)

Approx. 85 dBA in open air (optional system: 80 ~ 70 dBA)

Approx. 90 dBA (optional system: 85 ~ 65 dBA at 1 m with a secondary silencer)

Heavy-duty, simple open cycle, single-shaft

4.9

1.7

2.5

Synthetic oil /Shell /ASTO-500, Mobil jet II, Castrol AERO 5000, DP BPTO 2380

Above specifications subject to change without notice.

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Turning motorStarter motorIgnition plugMain fuel valveBypass fuel valveStart fuel valve

*

Rated95%

Rated95%

Time lag2 sec.

Time lag60 sec.2 sec.

**55%

***170~360sec.

*10 Hr

30 sec.

No load run300 sec.

Ready to re-start

Bypass fuelvalve close

22%

TUR

BIN

E S

PE

ED

GE

NE

RAT

OR

VO

LT.

5%

RP

MVO

LT.

UTILITY SUPPLY UTILITY SUPPLY RECOVERUTILITY FAILURE

Util

ityfa

ilure

Util

ityre

cove

ry

Sta

rt

Pre

-exc

i-ta

tion

MC

B o

n

MC

B o

ff

Sto

p

Rel

ease

stop

com

Com

plet

est

op

ON

ON

OPEN

OPEN

OPEN

ON

OPEN

40 sec. Load run

Supplied with GPS1250or larger model.70% rpm for GPS250and GPS50070 sec. for GPS250and GPS500

Note:

Typical Timing Chart Of Operation

14

GPS3000GPS2500 GPS4000

2,500 3,000 4,000

0.16

5.7

160 240

6.4

1,245

M1T-03

1,390

M1T-23

1,065

M1T-01S

2,4002,000 3,200

19.7

2.5

2.9

20.8

5.8 6.2

24.6

22,000

Lead-acid stationary or automotive batteries (Optional: Alkaline Ni-Cd batteries, others)

GPS5000 GPS6000

5,000 6,000

1,835

M1T-33A

2,050

M1T-33

4,000 4,800

36.6 39.0

Within 40-sec.

100% (Resistive load)

Within ± 4.5% (with 100% block load on and off)

Within ± 0.3%

Kerosene, Diesel oil

3-phase, open screen-protected, brushless, self-ventilated, synchronous

Within ±1.5% (steady state from no-load to full-load, at pf = 0.8)

Brushless by A.C. exciter and rotating diodes

Electrical start with D.C. motors (Optional: Pneumatic start with air turbines)

1,500 (50 Hz), 1,800 (60 Hz)

Approx. 85 dBA in open air (optional system: 80 ~ 70 dBA)

Approx. 90 dBA (optional system: 85 ~ 65 dBA at 1 m with a secondary silencer)

Heavy-duty, simple open cycle, single-shaft

Synthetic oil /Shell /ASTO-500, Mobil jet II, Castrol AERO 5000, DP BPTO 2380

0.2

18,000

360

13.5

Within ± 5.0%

7.7

3.0

3.6

GPS1250 roof installationGPS4000 outdoor installation

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Mobile / Trailer Model ( MGP/TGP Series )

1. Developed with vast field experienceGas turbines on trucks or on trailers receive large vibration andshock when they run on roads. Kawasaki industrial trailer mountedgas turbines are incorporated with the experience and technologyfrom Kawasaki aircraft jet engines which are operated under suchsevere environmental conditions.

3. Compact integrationAll necessary equipment is incorporated in the gensets, includingthe fuel tank, batteries, exhaust silencer, cable reel, etc., with acompact aluminum enclosure. Thus, there is easy maintenance ofthe gensets.

Kawasaki MGP/TGP Series gas turbines are mounted on trucks or on trailers for mobile generator sets.The MGP/TGP Series generator sets integrate all necessary equipment including fully automatic operationwithout external energy supply.Better maneuverability, high durability against vibration and shock, and reliable operation are important forthis application. Kawasaki MGP/TGP Series are fully designed to meet such demands.

MGP series generator set

TGP series generator set

Exhaust outletVentilation outlet

Control panel

Control panelAlternator

Fuel tank Battery

Exhaust silencerCab-overVan-type truck

Sound attenuatingenclosure

Intake air silencerOil coolerGas turbineengine

Switch gear panel

Starter motor

Gas turbine engine

Alternator

Intake air duct

Diaphragm coupling

Common bed Fuel filter(Opposite sides)

Lube oil filter(Both sides)

Exhaust silencer

2. Low center of gravity and large tumble-down angleDue to light weight of gas turbines, the center of gravity of gensetsis lower and this makes it possible to have stable maneuverability.

4. Black start capabilityWithout external supply of electric power, fuel oil, etc., it can start-up and supply electricity.

Particular Advantages

TGP3000 trailer set

15

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TGP2000 trailer set MGP1250 trailer set

MGP2000 mobile set MGP1250 mobile set

MGP/TGP Series Specifications

Note(*1) Output : Up to 40 °C of ambient temp., 150 m sea level(*2) Other models are available. Output range is between 150 kW and 3,200 kW.

System Specifications ( Typical )

600 800 1,200 1,600 2,400 3,200

320 490 655 735 1,310 1,465

305 465 620 695 1,245 1,390

MGP750

MGP1000

1000

555

525

MGP1250

MGP1500

MGP2000

TGP4000

TGP3000

Kerosene

Diesel Oil

Max. Length (m)

Max. Width (m)

Max. Height (m)

output (kW) 40 °C

Fuel

Load Application allowance

Freq. Deviation Transient

Freq. Deviation Steady State

Item

Model

Type

Total Weight (ton)

Noise Level at 1 m (dBA)

Generator Sets

Truck / Trailer

Fuel Consumption (l/h)

DimensionsIncluding Truck

Kerosene, Diesel Oil

100% (Resistance Load)

85

Within ± 0.3%

Less than 22 tons Less than 33 tonsLess

than 20tons

Lessthan 25

tons

Truck

2.5

3.4 3.6

2,000

1,125

1,065

TGP2500

Within ± 4.5%

11.0 12.0 9.9 (not including cockpit)

Trailer

16

■Installation Example

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Kawasaki Techno-NetFull Time Support Maintenance Management

Predictive services based on trending data and asset maintenance management

What to do When to do it How to do it Who's to do it

Improvement of Availability and Quality of MaintenanceMinimum down time and good quality with adequate maintenance strategies and execution.

Remote Maintenance System by a GT ExpertProven effectiveness by most Kawasaki remote maintenance users Fleet wide analysis

Techno-Net system monitors Gas Turbine Plant in anyregion of the world for all the time

Three main roles of Techno-Net system

KHI-ME( Middle East FZE ) KMS

( Shanghai Rep.Office )

The world business centers in the USA, Germany, Malaysia, and Japan are connected by the Internet and by the KHI intranet and monitor gas turbines remotely and globally.

All system data is monitored and recorded hourly, as well as all start signals and first out malfunction signals.Predictive and preventative maintenance is accomplished by analysis of thermal cycles and unit vibration.

Internet/Intranet

Attended monitoring and diagnosis

Connection of centers through the internet

Connect through telephone net between customer and center

Remote monitoring through the Internet Adequate management of maintenance Enforced monitoring and diagnosis

Global remote monitoring Preventing serious failures Maintenance management

17

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Installation Examples

GPB30 Venezuela ( Oil and Gas )

GPB180 Portugal ( Electrical Power Company )

GPB70D Pakistan ( Paper Mill )

18

GUIANA HIGHLANDS

SCHWARZWALD

RAKAPOSHI PEAK

NAZARETH

GPB80 Germany ( Paper Mill )

Kawasaki Gas Turbine has been installated to....● Data Center ● Paper Mill ● Hospital● Food Process ● College Campus ● Oil & Gas● Tire Manufacturer ● District heat & cooling AND MORE!!!

Page 20: M7A-03 - Kawasaki Gas Turbineskawasakigasturbines.com/files/gtgs100621.pdfisland mode operation. In addition, the Kawasaki GPB Series is able to operate in Co-generation service, In

Cat. No. KTK-0001A Printed in Japan '10-05(71)

www.khi.co.jp/gasturbine/index_e.html

Kawasaki Heavy Industries, Ltd. Gas Turbine DivisionPhone: +81-3-3435-2232 Fax: +81-3-3435-2592

Kawasaki Machine Systems, Ltd. (Asia Division)Phone: +81-3-3435-2977 Fax: +81-3-3435-2592

Kawasaki Gas Turbine Asia Sdn Bhd : (KGA) Phone: +60-3-5569-2882 Fax: +60-3-5569-3093www.kga.com.my

Kawasaki Gas Turbine Europe GmbH : (KGE)Phone: +49-6172-7363-0 Fax: +49-6172-7363-55www.kawasaki-gasturbine.de

Kawasaki Gas Turbines-Americas : (KGT-A)Phone: +1-281-970-3255 Fax: +1-281-970-6465www.kawasakigasturbines.com

Kawasaki Machine Systems, Ltd. (Shanghai Rep.Office)Phone: +86-21-3366-3500 Fax: +86-21-3366-3505

Kawasaki Heavy Industries Middle East FZE : (KHI-ME)Phone: +971-4-214-6727 Fax: +971-4-214-6729