M3 Installation Guide 8750085003 RevB1

M3 Installation Guide

Part No. 875-0085-003 Rev. B1

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:

This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation.

COPYRIGHT NOTICEHemisphere GPS Inc. Precision GPS Applications

Copyright Hemisphere GPS Inc. (2007). All rights reserved.

No part of tsystem or tmeans, electhe prior wr

TRADEMHemisphereStar Outbacare the prop

NOTICEContact youcall or write

Hemispher

1100 PameEuless, TX,

Technical

Telephone nE-mail addr

875-0085-003.book Page 1 Thursday, June 7, 2007 3:59 PMhis manual may be reproduced, transmitted, transcribed, stored in a retrieval ranslated into any language or computer language, in any form or by any tronic, mechanical, magnetic, optical, chemical, manual or otherwise, without itten permission of Hemisphere GPS Inc.

ARKS GPS and the Hemisphere GPS logo, Satloc and the Satloc logo, Mapstar, Air k Guidance and eDrive are trademarks of Hemisphere GPS. Other trademarks erties of their respective owners.

TO CUSTOMERSr local dealer for technical assistance. To find the authorized dealer near you, us at:

e GPS Inc.

la Drive Telephone number: (817) 267-3541 76040 Fax number: (817) 354-5762 E-mail address: [email protected]

Support

umber: (817) 267-3541 ess: [email protected]

875-0085-003.book Page 2 Thursday, June 7, 2007 3:59 PM

Warranty Notice

COVERED PRODUCTSThis warranty covers all products manufactured by Hemisphere GPS Inc. (the "Products").

HEMISPHERE GPS INC. LIMITED WARRANTYHemisphere GPS Inc. hereby warrants solely to the end purchaser of the Products, subject to the exclusions and procedures set forth herein below, that the Products sold to such end pumaterial anRepairs andprocedures in material of the origin

PURCHAThe end purreplacementhereof. Thecenter immGPS approv

EXCLUSHemisphereimproper inimmersion oany party owarranty nuof the warraaccuracy ofprimary navProducts asprovide only

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875-0085-003.book Page 1 Thursday, June 7, 2007 3:59 PMrchaser shall be free, under normal use and maintenance, from defects in d workmanship for a period of 12 months from delivery to such end purchaser. replacement components are warranted, subject to the exclusions and set forth below, to be free, under normal use and maintenance, from defects and workmanship for 90 days from performance or delivery, or for the balance al warranty period, whichever is greater.

SER'S EXCLUSIVE REMEDYchaser's exclusive remedy under this warranty shall be limited to the repair or t, at the option of Hemisphere GPS, of any defective Products or components end user shall notify Hemisphere GPS or a Hemisphere GPS approved service ediately of any claimed defect. Repairs shall be made through a Hemisphere ed service center only.

IONS GPS does not warrant damage occurring in transit or due to misuse, abuse, stallation, neglect, lightning (or other electrical discharge) or fresh/salt water f Products. Repair, modification or service of Hemisphere GPS products by

ther than a Hemisphere GPS approved service center shall render this ll and void. Hemisphere GPS does not warrant claims asserted after the end nty period. Hemisphere GPS does not warrant or guarantee the precision or

positions obtained when using Products. Products are not intended for igation or for use in safety of life applications. The potential accuracy of stated in Hemisphere GPS literature and/or Product specifications serves to an estimate of achievable accuracy based on:

ations provided by the US Department of Defense for GPS Positioning,ervice provider performance specifications.

GPS reserves the right to modify Products without any obligation to notify, stall any improvements or alterations to existing Products.

NO OTHER WARRANTIESTHE FOREGOING WARRANTY IS EXCLUSIVE OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL, IMPLIED OR ARISING BY STATUTE, COURSE OF DEALING OR TRADE USAGE, IN CONNECTION WITH THE DESIGN, SALE, INSTALLATION, SERVICE OR USE OF ANY PRODUCTS OR ANY COMPONENTS THEREOF, INCLUDING, BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

LIMITATION OF LIABILITYTHE EXTENT OF HEMISPHERE GPS' LIABILITY FOR DAMAGES OF ANY NATURE TO THE END PURCHASER OR ANY OTHER PERSON OR ENTITY WHETHER IN CONTRACT OR TORT AND WHETHER TO PERSONS OR PROPERTY SHALL IN NO CASE EXCEED, IN THE AGGREGATEHEMISPHEREVENT WILLPROFITS, LOOR CONTINPOSSIBILITGPS SHALLINSTALLATI

GOVERTo the greaof Arizona. competent remaining p

OBTAINIn order to Hemispherepurchase. Fregarding thHemisphere

Hemispher7560 East RScottsdale, Phone 480.techsupporthttp://www

875-0085-003.book Page 2 Thursday, June 7, 2007 3:59 PM, THE COST OF CORRECTING THE DEFECT IN THE PRODUCT OR, AT E GPS' OPTION, THE COST OF REPLACING THE DEFECTIVE ITEM. IN NO HEMISPHERE GPS BE LIABLE FOR ANY LOSS OF PRODUCTION, LOSS OF SS OF USE OR FOR ANY SPECIAL, INDIRECT, INCIDENTAL, CONSEQUENTIAL

GENT DAMAGES, EVEN IF HEMISPHERE GPS HAS BEEN ADVISED OF THE Y OF SUCH DAMAGES. WITHOUT LIMITING THE FOREGOING, HEMISPHERE NOT BE LIABLE FOR ANY DAMAGES OF ANY KIND RESULTING FROM ON, USE, QUALITY, PERFORMANCE OR ACCURACY OF ANY PRODUCTS.

NING LEGISLATIONtest extent possible, this warranty shall be governed by the laws of the State In the event that any provision hereof is held to be invalid by a court of jurisdiction, such provision shall be severed from this warranty and the rovisions shall remain in full force and effect.

ING WARRANTY SERVICEobtain warranty service, the end purchaser must bring the Product to a GPS approved service center along with the end purchaser's proof of or any questions regarding warranty service or to obtain information e location of any of Hemisphere GPS' approved service centers, contact GPS at the following address:

e GPS Inc.edfield Road, Suite BArizona 85260348.9919 Fax [email protected]


Table of Contents

1: Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . 1

About the M3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Planning the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

875-0085-003.book Page i Thursday, June 7, 2007 3:59 PMi

Component Weights (Air Installation) . . . . . . . . . . . . . . . 7

2: Mounting the Components . . . . . . . . . . . . . . . . 9

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Mounting Location 12

Mounting the CPU 12

Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Mounting Location 18

Mounting the Display Screen 19

Power Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Mounting Location 21

Mounting the Power Panel 21

Keypad (Keypad Version Only) . . . . . . . . . . . . . . . . . . . 23Mounting Location 23

Mounting the Keypad 24

Table of Contents

Lightbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Mounting Location 25

Mounting the Lightbar 25

Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Mounting Location 36

Mounting the Receiver 37

Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

875-0085-003.book Page ii Thursday, June 7, 2007 3:59 PMii

Mounting Location 38

Mounting the Antenna 39

3: Connecting the Cables . . . . . . . . . . . . . . . . . . . 41

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42General Cable Connection Warnings 42

Antenna Cable Warnings 43

GPIO Cable Warnings 43

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Connecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46GPIO Cable 46

Lightbar Cable 47

Antenna Cable 48

Receiver (DGPS) Cable 48

Keypad Cable (Keypad Version Only) 49

Keyboard/Mouse Adapter Cable 49

VRC/COM 1 49


Video (VGA) Cable 50

Power Panel Cable/Display Screen Cable 51

Connecting a Power Source . . . . . . . . . . . . . . . . . . . . . . 52

4: Operating the M3 . . . . . . . . . . . . . . . . . . . . . . . 55

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

875-0085-003.book Page iii Thursday, June 7, 2007 3:59 PMiii

Inserting and Removing the Memory Card . . . . . . . . . . 57

Turning the System On . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Adjusting the Display Brightness . . . . . . . . . . . . . . . . . . . 59

Calibrating the Touchscreen . . . . . . . . . . . . . . . . . . . . . . 60

Adjusting the Lightbar and Keypad Brightness . . . . . . . 61Lightbar 61

Keypad 62

Turning the System Off . . . . . . . . . . . . . . . . . . . . . . . . . . 63Shutting Down from Windows 63

Shutting Down from DOS 63

875-0085-003.book Page iv Thursday, June 7, 2007 3:59 PM

875-0085-003.book Page 1 Thursday, June 7, 2007 3:59 PM1: GETTING STARTEDAbout the M3

Parts List

Planning the Installation

Component Weights (Air Installation)

1: Getting Started

ABOUT THE M3

The M3 is a modular system that features a powerful CPU in a rugged aluminum box. The CPU contains a serial port for each module. Each module of the system connects to the CPU via a specific cable.

The system modules that ship with the M3 and connect to the CPU depend on the M3 system youve ordered:

875-0085-003.book Page 2 Thursday, June 7, 2007 3:59 PM2

SwathStar M3/AirTrac M3

(Touchscreen Version)

AirStar M3/AirTrac M3

(Keypad Version)

8.4 color touchscreen display

6.4 or 8.4 color display

Lightbar Lightbar

SLXg3 DGPS receiver SLXg3 DGPS receiver

Keypad

Warning!

Read this entire manual BEFORE beginning installation. The warranty will be voided if you do not follow the instructions in this manual.

Pay careful attention to safety reminders and warnings to eliminate the possibility of personal injury or damage to the system. Comply with all electrical connections and requirements to prevent damage to the system.


Parts List

Please look over the contents of your M3 purchase to ensure the components are not damaged. The contents will vary depending on which system youve ordered:

Air (AirStar M3 or AirTrac) or Ground (SwathStar M3)

touchscreen or non-touchscreen version on available models


SLXg3 receiver/antenna or SLXg3 Combo receiver/antenna

Table 1-1: M3 Parts List

Component Part Number Quantity

Display Screen, Controls, and CPU

Color display - 8.4 (Touchscreen or Keypad Version)

726-1026 (Touchscreen Version)

726-1027 (Keypad Version)

1

Color display - 6.4 (Keypad Version Only)

806-3012 1

CPU 806-1001 1

CPU Quick Mount Kit (Air only) 710-0028 1

32 MB PCMCIA Card 751-1018 (Air)

750-1023 (Ground)

1

Keyboard 750-1010 1

1: Getting Started

Keypad (Keypad Version) 806-4003 1

Lightbar





Lightbar 806-2009 1

Lightbar Mounting Kit (Air) 710-0029 1

Lightbar Mounting Kit (Ground) 710-0030 1

Receiver

SLXg3 Receiver 802-1008 1

SLXg3 Antenna 802-0008 1

Antenna Mounting Kit 710-0002 1

Cables and Switches

Power Panel

Power switch and circuit breaker are on mountable panel. For ground applications, the power panel comes with an optional mounting box.

720-0016 (Ground, Touchscreen Version) 726-1028 (Air, Touchscreen Version) 726-1019 (Keypad Version - Air & Ground)

1


Power Cable (Keypad Version) 054-0050 (Air) 054-1033 (Ground)

1





Touchscreen/Power Cable

*If using a touchscreen, the powere and touchscreen cable are bundled together.

054-0024 1

GPIO Cable The GPIO Cable is a cable that bundles 3 individual cables together - serial port, spray on/off, and swath advance switch.

054-0054 1

Video (VGA) Cable 051-0023 1

Lightbar Cable 051-0022 1

Antenna Cable 050-0026 1

Receiver Cable 051-0083 1

Keyboard/Mouse Adapter Cable 051-0027 1

VRC/COM 1 Cable 051-0030 1

Keypad Cable (Keypad Version Only)

051-0074 1

Documentation

Installation Manual 875-0085 1

Warranty Statement 875-0066 1

1: Getting Started

PLANNING THE INSTALLATION

Warning!

Before beginning the installation, you must plan the entire installation by considering:

cable lengths


See Chapter 3: Connecting the Cables for a visual overview of how the components are connected in planning your installation locations.

clearance space

power source

vehicle structure

visibility

balance (air installations)


COMPONENT WEIGHTS (AIR INSTALLATION)

Table 1-2: Component Weights (Air Installation)

Component Weight

CPU (including mounting kit) 8.58 pounds (3.89 kg)


Keypad 1.62 pounds (0.74 kg)

Display Screen - 6.4 3.0 pounds (1.36 kg)

Display Screen - 8.4 4.46 pounds (2.02 kg)

Lightbar V 4.2 pounds (1.91 kg)

Complete Cable Set 7.0 pounds (3.18 kg)

SLXg3 Receiver 1.60 pounds (0.73 kg)

SLXg Receiver 1.82 pounds (0.83 kg)

SLX-300 Receiver 2.02 pounds (0.92 kg)

Receiver Antenna 0.75 pounds (0.34 kg)

875-0085-003.book Page 9 Thursday, June 7, 2007 3:59 PM2: MOUNTING THE COMPONENTS

Before You Begin

CPU

Display Screen

Power Panel

Keypad

Lightbar

Receiver

Antenna

2: Mounting the Components

BEFORE YOU BEGIN

Before installing any components, it is essential to first plan out your entire installation. You must take into account:

cable lengths

clearance space

power source


vehicle structure

visibility

balance (air installations)

See Chapter 3: Connecting the Cables for a visual overview of how the components are connected in planning your installation locations.

Provided mounting hardware includes assorted hardware, lightbar brackets, adjustable display mount, and shock absorbers for the CPU.

Warning!

Review all warnings in Chapter 3 before attempting to connect any of the components together using the supplied cables. Connecting cables improperly can damage your system.

Warning!

Consider using existing hardware and hardware locations. Avoid drilling holes that may damage other equipment (such as structural frame members, electrical cables, or fluid lines).


You many need to provide additional hardware depending on your particular installation needs.



CPU

Mounting Location

Mount the CPU in any location inside the vehicle or aircraft that has the necessary room and is sheltered from the elements (for example, in a storage compartment, in the cab, behind the seat, etc.). The CPU must have clearance to be accessible for attaching/removing cables and for inserting and removing the PCMCIA


memory card.

Mounting the CPU

The CPU is mounted differently depending on whether you are installing it in a ground vehicle or an aircraft. The aircraft installation provides for a quick mount kit that allows you to slide the CPU in and out as needed. The ground installation is permanently installed in the vehicle.

Air -

Warning!

Do not mount the CPU vertically! The shock absorbing feet must be mounted to a horizontal surface.


The M3 Quick-Mount Kit (Part Number 710-0028) allows you to quickly and easily remove and re-install the M3 CPU as needed. This kit will fit all existing M3 CPUs.

Tools Needed

1 Phillips-Head screwdriver

Electric drill and 7/32 drill bit

Table 2-1:

DiagramA.B.C.D.E.F.G.


*Not pictured. The Drill Template is provided in Appendix A.

Figure iii-1. Side View, Installation.

Parts list

Description Quantity Part NumberPlate support 1 601-1068-002Female hinge 2 675-0033-000Male hinge 2 675-0052-000Screw 10-32, 5/16 8 675-1075-000Washer #10 8 675-1038-000Screw, Captive, 8-32 2 675-1094-000*M3 Enclosure Drill Template 1 875-0108-001

C. Male Hinge (2)

Shock-absorbing feet (4)

B. Female Hinge (2)

D. Screw, 10-32, 5/16 (8)

Front


F. Captive screw (2) (front end of plate)


Figure iii-2. Back View, Installed.

To install the CPU quick mount (Air):

1. Remove the M3 CPU from the vehicle/aircraft.

2. Remove the 4 shock-absorbing feet from the CPU. Save these along with the hardware to reattach to the mount.

3. Use the M3 Enclosure Drill Template (see Appendix A) to drill 6 holes in the CPU using an electric drill and a 7/32 drill bit.

Warning!

The holes drilled to install the captive screws must be drilled using the 7/32 drill bit for an exact fit!

B. Female hingeinstalled

(back end of plate)


4. Attach the 4 shock-absorbing feet you removed from the CPU to the mount.

Attach feet to 4 outermost corners of mount


5. Attach the Male hinges to the mounting plate using 4 #10-32, 5/16 screws and #10 washers.

6. Insert the 2 #8-32 captive screws through the newly drilled holes in the M3 CPU.

using screws removed in Step 2.

Mount male hinge on inside of plate

Attach screws to secure mount through outside of

Front Back

Captive Screw Female Hinge


7. Attach the Female hinges to the newly drilled holes toward the back end of the M3 CPU using 4 #10-32, 5/16 screws and #10 washers (see picture, above).

8. Slide the M3 onto the mount, with the cable outlets facing the rear of the mount. Slide the Female hinges over the Male

Note: Make sure the hole on the Female hinge is facing the back end of the CPU (allowing it to slide over the Male hinge when installed).


hinges.

9. Tighten the captive screws using the Phillips-Head screwdriver.

Note: The M3 rests on top of the two black metal brackets at the front of the mount (the M3 will not slide underneath these 2 brackets).


Ground -


The CPU is installed directly onto the vehicle using the shock-absorbing feet for ground installations.

To install the CPU in a ground vehicle:

1. Attach the 4 shock-absorbing feet to the corners of the CPU.

2. Use the included nickel bolts to mount the assembled CPU to the mounting surface.


DISPLAY SCREEN

The M3 display screen is available in two sizes - an 8.4 display (available in a touchscreen or keypad version) and a 6.4 display

available in a keypad version only.


Mounting Location

Mount the display inside the cabin (or cockpit) of the vehicle. The display must be within arms reach and easily visible while driving (or flying).

Warning!

Do NOT obstruct the view or access to other instruments or the driving (or flying) visibility of the operator.


Mounting the Display Screen

The display screen is available in two sizes. Each size is mounted differently.

8.4 display screen - the 8.4 display is mounted using an adjustable mounting arm - this arm uses two ball and sockets to accommodate all axis installation, allowing more mounting versatility.


6.4 display screen - the 6.4 display can either be mounted with the mounting arm, or mounted directly to the aircraft. The 6.4 display features 4 mounting holes in the corners of the display to mount to the display to the aircraft.

8.4 Screen - To mount the 8.4 display screen:

1. Identify the desired mounting location (see Mounting Location, at the beginning of this section).


2. Insert bolts through the mounting holes in the round mounting plate to a suitable structure/surface on the vehicle.

3. Tighten the mechanism with the turn handle when the display


is in the desired position.

6.4 Screen - To mount the 6.4 display screen:

1. Identify the desired mounting location (see Mounting Location, at the beginning of this section).

2. Insert the bolts through the mounting holes in the corners of the display to mount to the aircraft.


POWER PANEL

Mounting Location

Mount the power panel inside the cabin (or cockpit) of the vehicle. The power panel must be within arms reach.

Warning!


Mounting the Power Panel

The power panel comes with 2 mounting options:

Air - To mount the power panel:

1. Find an appropriate location in your cockpit panel to mount the power panel. It must be within easy reach of the pilot.

2. Mount the panel using 4 bolt/nut/washer sets of the appropriate size. (Depending on the desired location and


option 1 - panel only

option 2 - mounting box


aircraft type, select the appropriate hardware to attach the power panel to the aircraft.)

Ground - To mount the power panel mounting box:

1. Find an appropriate location in your cab to mount the power panel box. It must be within easy reach of the driver.

Note: Mounting hardware is not supplied.


2. Use 4 screws to attach the power panel to the mounting box.

3. Use 2 nut/bolt/washer sets to attach the mounting brackets to the power panel box assembly. (Depending on the desired location and vehicle type, select the appropriate hardware to attach the power panel box.)

Note: Mounting hardware is not supplied.


KEYPAD (KEYPAD VERSION ONLY)


Mounting Location

Mount the keypad in the cabin (or cockpit) of the vehicle. It should

be within arms reach of the driver or pilot.

Warning!



Mounting the Keypad

To mount the keypad:

1. Mark the mounting locations using the recessed mounting holes on either side of the keypad.


2. Insert 4 #8-32 bolts of an appropriate length to mount the keypad.


LIGHTBAR


Mounting Location

Mount the lightbar in front of the cabin (or cockpit) at a comfortable viewing distance. The lightbar may be mounted either

inside or outside of the cabin (or cockpit).

Mounting the Lightbar

The lightbar installation is slightly different depending on whether you are installing it on a ground or air vehicle.

Lightbar installations for Air and Ground each come with a Lightbar Mounting Kit that contains the hardware needed to install the lightbar on each type of vehicle.

Warning!

Do not block the view of the driver (or pilot).


Air - The Lightbar Mounting Kit for Air is Part No. 710-0029.


Tools Needed


3/16 Allen wrench

3/8 wrench

Electric drill

1/4 drill bit

Marker pen


Table 2-2: Parts list

Desription Quantity Part Number

Flat panel plates 2 603-1005-000 (right) 603-1006-000 (left)

Screw, Captive #8-32 2 675-1100-000


Bracket 1 4 602-1007-000

Bracket 3 2 602-1008-001

Backing plate 2 601-1045-000

#10-32 x 5/8 bolt, nut, and washer set [Bracket Bracket Hardware]

6 675-1083-000 (bolt) 678-1038-000 (washer) 676-1016-000 (nut)

#10-32 x 1/2 screw, nut, and washer set [Plate Bracket Hardware]

4 675-1086-000 (bolt) 678-1038-000 (washer) 676-1016-000 (nut)

#10-32 x 1 bolt, nut, and washer set [Bracket Aircraft Surface (option to use short bolts )]

4 675-1084-000 (short bolt) 675-1085-000 (long bolt) 678-1038-000 (washer) 676-1016-000 (nut)


To mount the Lightbar (Air):

1. Assemble the lightbar mounting brackets.

a. Secure the left and right flat panel plates to the lightbar

using the enclosed captive screws.

Left an


b. Tighten the captive screws using a 3/16 Allen wrench.

c. Assemble the 2 sets of 1 brackets using the #10-32 x 5/8 bolt, nut, and washer sets. You can substitute the

d right flat panel plates Front of lightbar faces thin edge of plate (plates are sloped)

Note: Notice the captive screw holes are offset to the outside edge of the plate. Also notice that the front of the lightbar faces the thin edge of the plate; the rear of the lightbar rests on the thick edge of the plate.

Warning!

If you have the left and right plates reversed it is still possible to line up the plates so the arrows are pointing outside. However, the screw holes on the lightbar and the flat panel plate will not line up if you have them reversed.


included 3 brackets for the 1 brackets for added height if needed.


d. Attach the left and right brackets to the lightbar plates using the 4 #10-32 x 3/4 screw, nut, and washer sets, as shown below.

2. Using the assembled lightbar and brackets as a template, mark the 4 mounting hole locations on the surface of the aircraft.

3. Using a 1/4 drill bit, carefully drill the 4 holes.

4. Secure the lightbar to the aircraft using the #10-32 bolts, washers, and nuts. Two lengths of bolts are enclosed: 1 3/4 or 3/4 depending on whether you are mounting the lightbar to a thick or a thin mounting surface.



Note: Attach the enclosed backing plates to the underside of the mounting surface for additional reinforcement if desired (see below). The backing plates provide additional support to prevent the bolts from pulling through the surface under vibration.

Backing plate


Ground - The Lightbar Mounting Kit for Ground is Part No. 710-0030.


Lightbar V is designed for either a magnetic mount or a traditional permanent mount. The magnetic mount allows you to mount the lightbar on your vehicle without having to drill holes in the structure. It has been field-tested for weather, shock, and vibration and is the recommended installation.

For vehicles with a non-metal hood, such as fiberglass, metal disks have been included in your installation kit. The disks are secured to the hood with the enclosed adhesive pads the magnetic mounts then mount securely to the metal disks.

Optional permanent mounts are also included in your Lightbar Mounting Kit.

Tools Needed

Magnetic Mounts:

3/16 Allen wrench

Permanent Mounts:


3/8 wrench

Electric drill

1/4 drill bit


Marker pen

Identify the parts included in your kit using the following parts list.

Table 2-3: Parts list

Description Quantity Part NumberAdjustable lightbar mounting plate

1 601-1089-000

Magnetic MountCaptive screw (1/4-20, 3/4) and dowel pin set

2 675-1099-000 (captive screw) 675-0053-000 (dowel pin)


Magnetic Mounts - To mount the Lightbar using magnetic mounts (Ground):

1. Insert the captive screws through the holes in the lightbar.

2. Screw the dowel pins onto the installed captive screws.

Magnetic mounts (mounts have an adhesive backing to prevent scratching your vehicle - do not remove)

2 478-0002-001

Metal disks and adhesive pads

601-0003-005 (disk) 683-0001-008 (adhesive pad)

Permanent MountScrew (#10-32 x 1) and nut set

4 675-1103-000 (screw) 676-1022-000 (nut)

Rubber adapter 2 604-0005-000Backing plate 2 601-1045-000


3. Line up the dowel pins with the wide slots on the sides of the adjustable lightbar mount.


4. Insert the pins into the mount and slide to desired position (the underside of the mount is notched, allowing you to adjust the angle of the lightbar).

5. Screw the magnetic mounts into the bottom of the lightbar mount.


6. Mount the assembled lightbar and mounting plate to the surface of the vehicle.

If mounting to a metal surface, place the magnetic mounts and place on the vehicle in the desired location (in line of sight of the driver). Do not remove the protective adhesive backing on the underside of the mounts these protect your vehicle from scratches.

If mounting to a non-metal surface, such as fiberglass, clean and dry the desired mounting location.


a.Remove the backing adhesive from the magnetic mounts.

b.Remove the adhesive backings from one side of the enclosed adhesive pads and attach them to the metal disks.

c.Place the metal disks (metal side up) on the magnetic mounts. (The magnetic mounts will sit on the metal disks when installed. The metal disks will then be attached to your vehicle with the adhesive pads.)

d.Remove the remaining adhesive backing from the other side of the metal disks.

e.Place the assembled lightbar in the desired mounting location you cleaned and dried.

Note: Always clean mounting surface with alcohol before applying the adhesive.


Permanent Mounts - To mount the Lightbar using perma-nent mounts (Ground):

1. Follow Steps 1-4 of Mounting the Lightbar Magnetic Mounts.

2. Using the lightbar brackets as a guide, mark the desired mounting location on the vehicle.

3. Carefully use a 1/4 drill bit to drill the 4 mounting holes.

4. Place the rubber pads on the bottom of the lightbar mount - the flat side of the mounts should face the vehicle and the holes should be lined up with the holes on the mounting


bracket feet.

5. Place the assembled lightbar and mounting bracket, holding the rubber pads in position, over the mounting holes you drilled.

6. Secure the lightbar to the vehicle using the #10-32 bolts and nuts.

Note: Attach the enclosed backing plates to the underside of the mounting surface for additional reinforcement if desired (see below). The backing plates provide additional support to prevent the bolts from pulling through the surface under vibration.

Backing plate


RECEIVER


Mounting Location

Mount the SLXg3 receiver close to the CPU:

make sure the area has plenty of room to connect the antenna and CPU cables

make sure the antenna cable can reach from the antenna to the SLXg3 receiver

mount the receiver in a position that allows you to view the 3 LED status lights


Mounting the Receiver

To mount the SLXg3 receiver:

1. Attach the receiver mounting brackets to the receiver using the

included mounting kit.


a. Line up the L-shaped mounting brackets with the pre-installed #8-32 nuts in the side mount rails (2 on each side) of the receiver.

b. Use the #8-32 bolts to attach the mounting brackets.

2. Mark the mounting locations using the assembled receiver and mounting brackets.

3. Use 4 #10-32 bolts, split ring washers, and nuts to secure the receiver to the mounting surface.


ANTENNA


Mounting Location

Antenna position is critical to system performance. These conditions must be met for proper system operation:

mount antenna at least 5 feet away from transmitting antennas of any frequency

mount the antenna at the highest practical point that will give a good view of the horizon

mount the antenna along the vehicle center line

Warning!

Positioning the antenna closer than 5 feet away from transmitting antennas of any frequency may cause overloading of RF circuits.


Reminder! The positions that the SLX receiver calculates are at the position of the antenna. So, if using a swath guidance system, place the antenna at the vehicle center line.

Mounting the Antenna

The SLXg3 Antenna comes with an Antenna Mounting Kit (Part Number 710-0002).


The antenna kit includes:

2 mounting options - a magnetic mounting plate and a bolt-down mounting plate. For Air installations, use the bolt-down mounting plate. For Ground installations, you can use either mounting option, depending on your application.

a 3 extension post that makes room for the antenna cable connection on the mounting surface.

Warning!

Do not use the magnetic mounting plate for air applications.


To mount the antenna:

1. Mount the antenna to the mounting plate using 4 #8-32 bolts that are 1/4 in length and 4 #8 star washers. The following picture shows the 4 mounting holes:


2. Screw the extension post into the socket of the mounting plate.

3. Use a 1/4 bolt to attach either the magnetic or bolt-down bottom plate to the bottom of the post.

4. If using the bolt-down plate, attach the plate to the mounting surface through drilled holes that are 13/64 in diameter.

5. Use star washers and nyloc nuts to secure the installation.

875-0085-003.book Page 41 Thursday, June 7, 2007 3:59 PM3: CONNECTING THE CABLES

Warnings

Wiring Diagram

Connecting the Cables

Connecting a Power Source

3: Connecting the Cables

WARNINGS

Please read all warnings before continuing. Not following these warnings could void your warranty.

General Cable Connection Warnings


Warning!

Turn off power before connecting or disconnecting cables. Failing to do so can damage the system.

Finger-tighten all cable connections. Do NOT use any tools.

Do not route cables alongside power generator wire and other high-noise electric sources. This will cause interference.

Do not kink or force cables into sharp bands. This will destroy the cable.

Excess cable length should be stored with at least a 6-inch bend radius.

Do not coil the cables. This will introduce noise in the system.

Avoid high-temperature exposure (exhaust, manifold, etc.) when routing cables.


Antenna Cable Warning

Warning!

Never connect or disconnect the antenna cable with the power on.

Do not route the antenna cable with any other radio system cables. This will cause interference. Keep 12 inches


GPIO Cable Warnings

apart.

If you must cross the antenna cable with others, do so at a 90-degree angle. This will prevent interference between systems.

Warning!

Do NOT connect Spray On/Off leads to a flow system if it contains live voltage.


WIRING DIAGRAM

The following diagram provides a visual overview of the connections of the M3 system. Refer to this diagram when planning your installation, and again when you are ready to connect the components together.



*may be the optionmouse ad051-0027

Receiver

Antenna

Keypad (Ke

050-0026

Display screen connectors: - Blue = touchscreen - Red = VGA

v

GPIO cable includes: - spray on/off switch - serial port - swath advance


054-0054

051-0083

replaced with al keyboard/apter cable:

054-0050 (Air)054-1033 (Ground)

051-0023

*051-0074

ypad version only)

LightbarPower Panel 051-0030

Flow control (or other peripheral) device

054-0024 (touchscreen)

051-0022

Power cable:-054-0050 (keypad: Air)-054-1033 (keypad: Grnd)-054-0024 (touchscreen)


CONNECTING CABLES

Each cable in the M3 system connects on one end to the CPU and on the opposite end to the modular component (e.g., receiver, touchscreen, peripheral device, etc.). Each cable is marked with a white band that labels the name and part number of the cable.

Each serial port on the CPU is designed to fit only one type of cable - this makes it impossible to connect a cable to the incorrect serial port.


Line up a connector with the matching pins on the serial port and gently insert and turn. Never force a connection.

GPIO Cable

The GPIO cable includes several individual cables: the Spray On/Off switch, the Swath Advance switch, and the serial port.

- To connect the GPIO cable (keypad version only):

1. Connect the black Conxall connector end of cable Part Number 054-0054 to the CPU serial port labeled, GPIO.

2. Notice that the GPIO cable actually consists of 3 cables bundled together - the Spray On/Off switch, the Swath Advance switch, and the serial port.

3. Connect the Spray On/Off switch cable leads to the spray system on your vehicle or aircraft. Connect the leads to a

Warning!

Finger-tighten all connections. DO NOT use any power tools.


momentary switch or relay, in the normally open position

only.

4. (Optional) Connect the Swath Advance cable leads to a

Warning!

Do NOT connect Spray On/Off leads to a flow system if it contains live voltage! Connection to a DC voltage will damage the circuit.


momentary switch in the normally closed position to control swath advances remotely.

Lightbar Cable

To connect the Lightbar cable:

1. Connect the black Conxall connector of the Lightbar cable, Part Number 051-0022, to the CPU serial port labeled, Lightbar.

2. Connect the metal Bendix connector on the Lightbar cable to the matching connector on the back of the Lightbar.


Antenna Cable

To connect the antenna cable (antenna-receiver):

1. Connect the smaller metal connector of the Antenna cable, Part Number 050-0026, to the matching connector on the SLXg3 receiver.

2. Connect the larger metal connector of the Antenna cable to the matching connector on the bottom of the antenna.


Receiver (DGPS) Cable

To connect the receiver cable:

1. Connect the black Conxall connector of the Receiver cable, Part Number 051-0083, to the serial port on the CPU labeled, Receiver.

2. Connect the metal Bendix connector of the Receiver cable to the matching connector on the SLXg3 receiver.


Keypad Cable (Keypad Version Only)

To connect the keypad cable:

1. Connect the black Conxall connector of the Keypad cable, Part Number 051-0074, to the CPU serial port labeled, Keypad.

2. Connect the metal Bendix connector on the Keypad cable to the matching connector on the keypad.

Note: The Keypad serial port on the CPU may also be used


Keyboard/Mouse Adapter Cable

The Keypad/Mouse Adapter cable may be switched with the Keypad cable (if using the Keypad version - if using the Touchscreen version, the Keypad serial port on the CPU should already be open).

See Keypad Cable connection instructions above. The Keyboard/Mouse Adapter Cable is Part Number 051-0027.

VRC/COM 1

The VRC/COM 1 cable connection allows the use of a flow control or other peripheral device to be used through the COM 1 data port. You can also use this port to link to another computer through a serial cable. The VRC/COM 1 adapter cable that comes with the system connects to the CPU and features a 9-pin RS-232 serial cable connector on the other end.

To connect the VRC/COM 1 cable:

1. Connect the black Conxall connector on cable Part Number 051-0030 to the serial port on the CPU labeled, VRC/COM 1.

for the optional Keyboard/Mouse Adapter cable. Make sure the power is off and then switch cables.


2. Connect the other end of the cable, the 9-pin RS-232 serial cable connector to the peripheral device of your choice.

Video (VGA) Cable

To connect the video cable:

1. Connect the black Conxall connector on cable Part Number 051-0023 to the CPU serial port labeled, VGA.


2. Connect the other end of the cable, the end with the Turck connector, to the red-coded connector on the back of the display screen.


Power Panel Cable/Display Screen Cable

Keypad Version - In the keypad version, the power cable is a stand-alone cable.

To connect the power cable:

1. Connect the black Conxall connector end of cable Part Number 054-0050 (Air) or 054-1033 (Ground) to the CPU serial port labeled, Power.


2. Connect the other end of the cable to the power connector on the power panel.

Touchscreen Version - In the touchscreen version, the power cable and touchscreen cable are bundled together.

To connect the power/touchscreen cable:

1. Connect the black Conxall connector end of the cable Part Number 054-0024 to the CPU serial port labeled, Power.

2. Connect the power cable to the yellow-coded Turck connector on the back of the display screen.

3. Connect the touchscreen cable to the blue-coded Turck connector on the back of the display screen.


CONNECTING A POWER SOURCE

The M3 features a circuit breaker to prevent voltage spikes and reverse polarity from damaging the system. The power cable has a black Conxall connector on one end and red and black power leads on the other. You must supply a power source (vehicle battery, generator, etc.).

Please read the warnings in this section carefully before connecting a power source.


To connect the power panel to a power supply source:

Connect the power leads on the other end of the Power cable to the appropriate power supply. The power supply must be between 10 and 36 Volts (vehicle battery, generator, other).

Warning!

Do NOT connect to a power source of less than 10 Volts.

Do NOT use a cigarette lighter as a permanent power source.

Do NOT reverse the polarity of the power leads - incorrect installation can damage the system. Connect RED to POSITIVE (+) and BLACK to NEGATIVE (-).


Warning! (Air Installation)

A potential problem when installing an electronic system in a vehicle is Counter Electromagnetic Force (CEMF). CEMF is caused when relays or solenoids connected to the common vehicle DC power bus are de-energized. The voltage produced may exceed 400 volts. CEMF can be produced by equipment such as:


Electric fan brakes

Air conditioners

Starter relays

Electric pump relays

To eliminate CEMF, install diodes at the relays and solenoids that cause the CEMF and at the power supply cable connection of the SLX system. Use a 47 Volt, 5 Watt Zener Diode (1N5368 or equivalent).

875-0085-003.book Page 55 Thursday, June 7, 2007 3:59 PM4: OPERATING THE M3

Overview

Inserting and Removing the Memory Card

Turning the System On

Adjusting the Display Brightness

Calibrating the Touchscreen

Adjusting the Lightbar and Keypad Brightness

Turning the System Off

4: Operating the M3

OVERVIEW

Now that the system is completely installed and connected, you are ready to turn on the system and configure the component settings.

This chapter covers how to insert/remove the memory card, how to turn the system on/off, how to adjust brightness settings on the keypad and display screen, and how to calibrate your touchscreen (optional) should it become necessary.



INSERTING AND REMOVING THE MEMORY CARD

The M3 system comes with a 32 MB PCMCIA memory card for storing data during use. The memory card is inserted into the M3 CPU on the side opposite the cable connections.

Warning!

You must insert the memory card in the CPU BEFORE turning the


To insert/remove the memory card:

1. Unscrew the two screws on either side of the plastic cover covering the card slot at the end of the CPU opposite the cable connections.

2. Pull open the door to the card slot (it hinges at the bottom).

3. Line up the card with the slot. Make sure the side that shows 32 MB is facing up.

4. Insert the card.

5. Screw the screws back into the CPU.

6. Turn on your system.

system on. If there is no card in the system, it may not initialize the removable media drive.

Note: If your system is not recognizing the card, turn off the system, insert a card and restart the system. Once the system is booted up, you are free to insert and remove the card as desired.

4: Operating the M3

TURNING THE SYSTEM ON

To turn on the M3 system:

1. Turn on the main power source (vehicle battery, generator, etc.) and switch the power switch on. This powers up all components except for the touchscreen display.

2. Press the Power button on the front of the display.


The SwathStar M3 display will boot up into Windows. It will also give you the choice, prior to loading Windows, to go to DOS, if desired.

The AirStar M3 display will boot up and start the AirStar M3 software. It does not boot to Windows.

The AirTrac M3 display will boot up and start the Windows AirTrac software.

Reference the documentation for the software that you intend to use for instructions on how to operate the different software features.


ADJUSTING THE DISPLAY BRIGHTNESS

You may adjust the brightness on your M3 display for better viewing.

To change the brightness of the M3 Display (on both the 8.4 and 6.4 versions):


Press and hold the brightness adjustment level buttons on the front of the display screen.

4: Operating the M3

CALIBRATING THE TOUCHSCREEN

The touchscreen display is shipped with the touchscreen properly calibrated. Touchscreen calibration ensures that the cursor is placed exactly under your finger when you touch the screen.

In the event that you do need to re-calibrate the touchscreen, you can do so.

Note: The M3 Display does not allow touchscreen use in DOS.


To calibrate the touchscreen (Windows only):

1. Select the ELO icon on the Windows desktop.

2. Follow the on-screen instructions to complete the calibration.

3. Press OK when done to close the window and have the changes take effect.

This is a Windows-only touchscreen.


ADJUSTING THE LIGHTBAR AND KEYPAD BRIGHTNESS

The lightbar and keypad brightness can be adjusted for night operation.

The Power switch on the keypad of the non-touchscreen M3 is not functional. The keypad will only power on and off with the rest of the system from a main power switch. However, the keypad power switch must remain in the ON position


Lightbar

Touchscreen - To adjust the Lightbars brightness (Touch-screen Version):

Turn the lightbar dimmer control knob on the M3 power panel. You can adjust the brightness to completely dark to very bright.

Keypad - To adjust the Lightbars brightness (Keypad Version):

Turn the lightbar dimmer control knob on the keypad labeled, Lightbar.

during boot up.

4: Operating the M3

Keypad

To adjust the keypads brightness:

Turn the keypad dimmer control knob on the keypad labeled, Keypad.



TURNING THE SYSTEM OFF

Shutting Down from Windows

Before turning off the display or the main power source, it is important to shut down Windows.

To shut down Windows:


1. Press the Start button in the lower left hand corner of the Windows screen.

2. Press Shut Down

3. Highlight the Shut Down choice and then press OK.

4. Wait until you see the message, Its now safe to turn off your computer.

5. Shut down power to the display, by pressing the Power button.

6. Turn off system power.

Shutting Down from DOS

It is OK to turn the power off at any time from DOS. The only caution is that data can be lost if the application is currently saving or writing data when you cut the power.

The best choice is to terminate the application you are running and then shutting off the power.

For the AirStar M3 software, press , CLEAR, ENTER to exit to the DOS prompt. Shut down power to the display by pressing the POWER button on the display, and then shut off system power.

www.hemispheregps.come-mail: [email protected]

875-0085-003.pdfThis device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:. This device may not cause harmful interference.. This device must accept any interference received, including interference that may cause undesired operation.Copyright NoticeHemisphere GPS Inc. Precision GPS Applications Copyright Hemisphere GPS Inc. (2007). All rights reserved.No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language or computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual or...

TrademarksHemisphere GPS and the Hemisphere GPS logo, Satloc and the Satloc logo, Mapstar, Air Star Outback Guidance and eDrive are trademarks of Hemisphere GPS. Other trademarks are the properties of their respective owners.

Notice to CustomersContact your local dealer for technical assistance. To find the authorized dealer near you, call or write us at:Hemisphere GPS Inc.1100 Pamela Drive Telephone number: (817) 267-3541 Euless, TX, 76040 Fax number: (817) 354-5762 E-mail address: [email protected] SupportTelephone number: (817) 267-3541 E-mail address: [email protected]

Warranty NoticeCovered ProductsThis warranty covers all products manufactured by Hemisphere GPS Inc. (the "Products").

Hemisphere GPS Inc. Limited WarrantyHemisphere GPS Inc. hereby warrants solely to the end purchaser of the Products, subject to the exclusions and procedures set forth herein below, that the Products sold to such end purchaser shall be free, under normal use and maintenance, fr...

Purchaser's Exclusive RemedyThe end purchaser's exclusive remedy under this warranty shall be limited to the repair or replacement, at the option of Hemisphere GPS, of any defective Products or components thereof. The end user shall notify Hemisphere GPS or a Hemisphere...

ExclusionsHemisphere GPS does not warrant damage occurring in transit or due to misuse, abuse, improper installation, neglect, lightning (or other electrical discharge) or fresh/salt water immersion of Products. Repair, modification or service of Hemis.... Specifications provided by the US Department of Defense for GPS Positioning,. DGPS service provider performance specifications.Hemisphere GPS reserves the right to modify Products without any obligation to notify, supply or install any improvements or alterations to existing Products.

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Obtaining Warranty ServiceIn order to obtain warranty service, the end purchaser must bring the Product to a Hemisphere GPS approved service center along with the end purchaser's proof of purchase. For any questions regarding warranty service or to obtain information ...Hemisphere GPS Inc.7560 East Redfield Road, Suite BScottsdale, Arizona 85260Phone 480.348.9919 Fax [email protected]://www.hemispheregps.com

Table of Contents1: Getting StartedAbout the M3Parts ListPlanning the InstallationComponent Weights (Air Installation)

About the M3SwathStar M3/ AirTrac M3 (Touchscreen Version)AirStar M3/ AirTrac M3 (Keypad Version)Color display - 8.4 (Touchscreen or Keypad Version)726-1026 (Touchscreen Version)726-1027 (Keypad Version)1Color display - 6.4 (Keypad Version Only)806-30121CPU806-10011CPU Quick Mount Kit (Air only)710-0028132 MB PCMCIA Card751-1018 (Air)750-1023 (Ground)1Keyboard750-10101Keypad (Keypad Version)806-40031LightbarLightbar806-20091Lightbar Mounting Kit (Air)710-00291Lightbar Mounting Kit (Ground)710-00301ReceiverSLXg3 Receiver802-10081SLXg3 Antenna802-00081Antenna Mounting Kit710-00021Cables and SwitchesPower PanelPower switch and circuit breaker are on mountable panel. For ground applications, the power panel comes with an optional mounting box.720-0016 (Ground, Touchscreen Version) 726-1028 (Air, Touchscreen Version) 726-1019 (Keypad Version - Air & Ground)1Power Cable (Keypad Version)054-0050 (Air) 054-1033 (Ground)1Touchscreen/Power Cable054-00241GPIO Cable The GPIO Cable is a cable that bundles 3 individual cables together - serial port, spray on/off, and swath advance switch.054-00541Video (VGA) Cable051-00231Lightbar Cable051-00221Antenna Cable050-00261Receiver Cable051-00831Keyboard/Mouse Adapter Cable051-00271VRC/COM 1 Cable051-00301Keypad Cable (Keypad Version Only)051-00741DocumentationInstallation Manual875-00851Warranty Statement875-00661

Planning the InstallationComponent Weights (Air Installation)CPU (including mounting kit)8.58 pounds (3.89 kg)Keypad1.62 pounds (0.74 kg)Display Screen - 6.43.0 pounds (1.36 kg)Display Screen - 8.44.46 pounds (2.02 kg)Lightbar V4.2 pounds (1.91 kg)Complete Cable Set7.0 pounds (3.18 kg)SLXg3 Receiver1.60 pounds (0.73 kg)SLXg Receiver1.82 pounds (0.83 kg)SLX-300 Receiver2.02 pounds (0.92 kg)Receiver Antenna0.75 pounds (0.34 kg)2: Mounting the ComponentsBefore You BeginCPUDisplay ScreenPower PanelKeypadLightbarReceiverAntenna

Before You BeginCPUMounting LocationMounting the CPUAir

Tools Needed1. Remove the M3 CPU from the vehicle/aircraft.2. Remove the 4 shock-absorbing feet from the CPU. Save these along with the hardware to reattach to the mount.3. Use the M3 Enclosure Drill Template (see Appendix A) to drill 6 holes in the CPU using an electric drill and a 7/32 drill bit.4. Attach the 4 shock-absorbing feet you removed from the CPU to the mount.5. Attach the Male hinges to the mounting plate using 4 #10-32, 5/16 screws and #10 washers.6. Insert the 2 #8-32 captive screws through the newly drilled holes in the M3 CPU.7. Attach the Female hinges to the newly drilled holes toward the back end of the M3 CPU using 4 #10-32, 5/16 screws and #10 washers (see picture, above).8. Slide the M3 onto the mount, with the cable outlets facing the rear of the mount. Slide the Female hinges over the Male hinges.9. Tighten the captive screws using the Phillips-Head screwdriver.Ground1. Attach the 4 shock-absorbing feet to the corners of the CPU.2. Use the included nickel bolts to mount the assembled CPU to the mounting surface.

Display ScreenMounting LocationMounting the Display Screen8.4 Screen1. Identify the desired mounting location (see Mounting Location, at the beginning of this section).2. Insert bolts through the mounting holes in the round mounting plate to a suitable structure/surface on the vehicle.3. Tighten the mechanism with the turn handle when the display is in the desired position.

6.4 Screen1. Identify the desired mounting location (see Mounting Location, at the beginning of this section).2. Insert the bolts through the mounting holes in the corners of the display to mount to the aircraft.

Power PanelMounting LocationMounting the Power PanelAir1. Find an appropriate location in your cockpit panel to mount the power panel. It must be within easy reach of the pilot.2. Mount the panel using 4 bolt/nut/washer sets of the appropriate size. (Depending on the desired location and aircraft type, select the appropriate hardware to attach the power panel to the aircraft.)

Ground1. Find an appropriate location in your cab to mount the power panel box. It must be within easy reach of the driver.2. Use 4 screws to attach the power panel to the mounting box.3. Use 2 nut/bolt/washer sets to attach the mounting brackets to the power panel box assembly. (Depending on the desired location and vehicle type, select the appropriate hardware to attach the power panel box.)

Keypad (Keypad Version Only)Mounting LocationMounting the Keypad1. Mark the mounting locations using the recessed mounting holes on either side of the keypad.2. Insert 4 #8-32 bolts of an appropriate length to mount the keypad.

LightbarMounting LocationMounting the LightbarAir

Tools Needed1. Assemble the lightbar mounting brackets.Front of lightbar faces thin edge of plate (plates are sloped)2. Using the assembled lightbar and brackets as a template, mark the 4 mounting hole locations on the surface of the aircraft.3. Using a 1/4 drill bit, carefully drill the 4 holes.4. Secure the lightbar to the aircraft using the #10-32 bolts, washers, and nuts. Two lengths of bolts are enclosed: 1 3/4 or 3/4 depending on whether you are mounting the lightbar to a thick or a thin mounting surface.

Ground

Tools NeededMagnetic Mounts1. Insert the captive screws through the holes in the lightbar.2. Screw the dowel pins onto the installed captive screws.3. Line up the dowel pins with the wide slots on the sides of the adjustable lightbar mount.4. Insert the pins into the mount and slide to desired position (the underside of the mount is notched, allowing you to adjust the angle of the lightbar).5. Screw the magnetic mounts into the bottom of the lightbar mount.6. Mount the assembled lightbar and mounting plate to the surface of the vehicle.

Permanent Mounts1. Follow Steps 1-4 of Mounting the Lightbar - Magnetic Mounts.2. Using the lightbar brackets as a guide, mark the desired mounting location on the vehicle.3. Carefully use a 1/4 drill bit to drill the 4 mounting holes.4. Place the rubber pads on the bottom of the lightbar mount - the flat side of the mounts should face the vehicle and the holes should be lined up with the holes on the mounting bracket feet.5. Place the assembled lightbar and mounting bracket, holding the rubber pads in position, over the mounting holes you drilled.6. Secure the lightbar to the vehicle using the #10-32 bolts and nuts.

ReceiverMounting LocationMounting the Receiver1. Attach the receiver mounting brackets to the receiver using the included mounting kit.2. Mark the mounting locations using the assembled receiver and mounting brackets.3. Use 4 #10-32 bolts, split ring washers, and nuts to secure the receiver to the mounting surface.

AntennaMounting LocationMounting the Antenna1. Mount the antenna to the mounting plate using 4 #8-32 bolts that are 1/4 in length and 4 #8 star washers. The following picture shows the 4 mounting holes:2. Screw the extension post into the socket of the mounting plate.3. Use a 1/4 bolt to attach either the magnetic or bolt-down bottom plate to the bottom of the post.4. If using the bolt-down plate, attach the plate to the mounting surface through drilled holes that are 13/64 in diameter.5. Use star washers and nyloc nuts to secure the installation.3: Connecting the CablesWarningsWiring DiagramConnecting the CablesConnecting a Power Source

WarningsGeneral Cable Connection WarningsAntenna Cable WarningGPIO Cable Warnings

Wiring DiagramConnecting CablesGPIO Cable1. Connect the black Conxall connector end of cable Part Number 054-0054 to the CPU serial port labeled, GPIO.2. Notice that the GPIO cable actually consists of 3 cables bundled together - the Spray On/Off switch, the Swath Advance switch, and the serial port.3. Connect the Spray On/Off switch cable leads to the spray system on your vehicle or aircraft. Connect the leads to a momentary switch or relay, in the normally open position only.4. (Optional) Connect the Swath Advance cable leads to a momentary switch in the normally closed position to control swath advances remotely.

Lightbar Cable1. Connect the black Conxall connector of the Lightbar cable, Part Number 051-0022, to the CPU serial port labeled, Lightbar.2. Connect the metal Bendix connector on the Lightbar cable to the matching connector on the back of the Lightbar.

Antenna Cable1. Connect the smaller metal connector of the Antenna cable, Part Number 050-0026, to the matching connector on the SLXg3 receiver.2. Connect the larger metal connector of the Antenna cable to the matching connector on the bottom of the antenna.

Receiver (DGPS) Cable1. Connect the black Conxall connector of the Receiver cable, Part Number 051-0083, to the serial port on the CPU labeled, Receiver.2. Connect the metal Bendix connector of the Receiver cable to the matching connector on the SLXg3 receiver.

Keypad Cable (Keypad Version Only)1. Connect the black Conxall connector of the Keypad cable, Part Number 051-0074, to the CPU serial port labeled, Keypad.2. Connect the metal Bendix connector on the Keypad cable to the matching connector on the keypad.

Keyboard/Mouse Adapter CableVRC/COM 11. Connect the black Conxall connector on cable Part Number 051-0030 to the serial port on the CPU labeled, VRC/COM 1.2. Connect the other end of the cable, the 9-pin RS-232 serial cable connector to the peripheral device of your choice.

Video (VGA) Cable1. Connect the black Conxall connector on cable Part Number 051-0023 to the CPU serial port labeled, VGA.2. Connect the other end of the cable, the end with the Turck connector, to the red-coded connector on the back of the display screen.

Power Panel Cable/Display Screen CableKeypad Version1. Connect the black Conxall connector end of cable Part Number 054-0050 (Air) or 054-1033 (Ground) to the CPU serial port labeled, Power.2. Connect the other end of the cable to the power connector on the power panel.

Touchscreen Version1. Connect the black Conxall connector end of the cable Part Number 054-0024 to the CPU serial port labeled, Power.2. Connect the power cable to the yellow-coded Turck connector on the back of the display screen.3. Connect the touchscreen cable to the blue-coded Turck connector on the back of the display screen.

Connecting a Power Source4: Operating the M3OverviewInserting and Removing the Memory CardTurning the System OnAdjusting the Display BrightnessCalibrating the TouchscreenAdjusting the Lightbar and Keypad BrightnessTurning the System Off

OverviewInserting and Removing the Memory Card1. Unscrew the two screws on either side of the plastic cover covering the card slot at the end of the CPU opposite the cable connections.2. Pull open the door to the card slot (it hinges at the bottom).3. Line up the card with the slot. Make sure the side that shows 32 MB is facing up.4. Insert the card.5. Screw the screws back into the CPU.6. Turn on your system.

Turning the System On1. Turn on the main power source (vehicle battery, generator, etc.) and switch the power switch on. This powers up all components except for the touchscreen display.2. Press the Power button on the front of the display.

Adjusting the Display BrightnessCalibrating the Touchscreen1. Select the ELO icon on the Windows desktop.2. Follow the on-screen instructions to complete the calibration.3. Press OK when done to close the window and have the changes take effect.

Adjusting the Lightbar and Keypad BrightnessLightbarTouchscreenKeypad

Keypad

Turning the System OffShutting Down from Windows1. Press the Start button in the lower left hand corner of the Windows screen.2. Press Shut Down3. Highlight the Shut Down choice and then press OK.4. Wait until you see the message, Its now safe to turn off your computer.5. Shut down power to the display, by pressing the Power button.6. Turn off system power.

Shutting Down from DOS

Documents

M3 Installation Guide 8750085003 RevB1