LM series - chieftek Motor(en).pdf · 03 04 cc6-124 pex pdl pdx pd pbx pax pa pm pb cc4-124 cc2-124 cb6-120 cb4-120 cb2-120 ca6-115 ca4-115 ca2-115 ca6-75 ca4-75 ca2-75 ca6-55 ca4-55

LM-05-R81-EN

LM series

Linear Motor

4881 Murietta Street.Chino, CA. 91710

cpc reserves the right to revise any information(technical details) any time without notice, for printing mistakes or any other incidental mistakes. We take no responsibility.

2018.11.23 Printed in Taiwan

Construction & Features ..................................................................................................P05~P08LM PM Assembly Specifications and Dimensions.........................................................P09~P10LM PA Assembly Specifications and Dimensions.........................................................P11~P12LM PAX Assembly Specifications and Dimensions.........................................................P13~P14LM PB Assembly Specifications and Dimensions.........................................................P15~P16LM PBX Assembly Specifications and Dimensions.........................................................P17~P18LM PD Assembly Specifications and Dimensions.........................................................P19~P20LM PDX Assembly Specifications and Dimensions.........................................................P21~P22LM PDL Assembly Specifications and Dimensions.........................................................P23~P24LM PEX Assembly Specifications and Dimensions.........................................................P25~P26

Product Features..............................................................................................................P27~P28CA-55 Assembly Specifications and Dimensions.........................................................P29~P30CA-75 Assembly Specifications and Dimensions.........................................................P31~P32CA-115 Assembly Specifications and Dimensions.........................................................P33~P34CB-60 Assembly Specifications and Dimensions.........................................................P35~P36CB-80 Assembly Specifications and Dimensions.........................................................P37~P38CB-120 Assembly Specifications and Dimensions.........................................................P39~P40CC-64 Assembly Specifications and Dimensions.........................................................P41~P42CC-84 Assembly Specifications and Dimensions.........................................................P43~P44CC-124 Assembly Specifications and Dimensions.........................................................P45~P46

LM-Ironless series

LM-Ironcore series

Selection Application TableSelection Example................................................................................................................P47~48Selection Application Table...............................................................................................P49~54

Parameter Glossary............................................................................................................P01~P02Continuous Force & Ordering Information.......................................................................P03~P04

Contents

0201

Lp (mm) Coil Assembly Length

The coil assembly's aluminum base length.The cable bending radius is not counted towardthis length. A linear motor’s effective stroke is usually the magnetic way length minus the coil length and cable bending radius.

Pm (Kg) Coil Assembly WeightIncludes main body and 40 mm cable lengthweight. This mass needs to be factored into themotor load during actual use.

Sm (Kg/m) Magnetic Way WeightNominal weight of the magnetic way per meter length.

p (mm) Pole PitchThe distance between identical magnetic poleswithin the stator, i.e. S-S or N-N, This is equivalentto the commutation cycle length.

Fc N Continuous ForceWith its long term continuous force, the motor coil will at most reach a maximum temperatureof 110oC.

Ip (Apk) Peak Current

Maximum force that can be produced by the motor. To prevent irreversible damage, motion duration should be less than 1 second at a duty cycle of under 4%.

Fp N Peak Force

Instantaneous maximum force that can be produced by the motor. To prevent irreversible damage, duration should be less than1 second and a duty cycle of under 4%.

Kf (N/Apk) Force ConstantThe thrust force produced by the motor per unitamp of current. The cpc catalog measures thisat peak values.

Ipeak = 2 x Irms

Ke (Vl-l/m/s) Back EMF constant

The peak line-to-line counter EMF produced at aone meter/second motor velocity.

Maximum voltage required by a motor in motion is: Volt = (Ke x Vmax) + (Imax x R)It is recommended that the driver’s maximumdeliverable voltage is at least 1.3 times greater thanthe maximum voltage required to ensure that there isenough current to power the motor.

Motor coil three phase Line-to-Line resistance.Connecting the coils in parallel reduces the constant and Inductance, but proportionally increases the amount of current required to achieve the same level of thrust. For copper coils, there is a 0.393% increase in resistance for every 1oC rise in temperature.

L mH InductanceMotor three phase Line-to-Line inductance. The lower inductance levels demonstrate that the motor's electrical loop response is faster.

e (ms) Time ConstantTime needed to reach 63% of the current targetlevel. This can be discerned via electric inductance and resistance. Generally, Ironless linear motors have a smaller time constant than ironcore linear motors and thus also have a faster response rate.

Kw (N/ W) Motor ConstantA measure of motor efficiency, a higher motorconstant indicates that for the same power input,greater force is produced.

Rth ( /W) Thermal Resistance

Heat rise of the coil per unit watt of power input.Generally, the smaller the thermal resistancethe better the heat dissipation structure.

Parameter Glossary

Ic (Apk)Continuous CurrentUnder an ambient condition of 25 oC and evencycling between the 3 currents, the peak linetemperature level will be no higher than 110degrees celsius. Generally speaking, continuouscurrent will vary with alternate motor motion profiles, connection component sizes and the surrounding environment. E.g: mover current tolerance capacity under vacuum conditions is significantly less than under nominal air pressure; stationary movers can tolerate lower levels of continuous current than when in motion; movers not connected to additional machinery can only tolerate lower continuous current. The electricity current measurements provided in this catalogue are of peak values.

Unit conversion：

Unit conversion：

Apeak = 2 x Arms

Line current(Y) = 3 x Phase current(Y)

-------Y connection

Line current ( ) =

Vpeak = 2 x Vrms

Line voltage(Y) = 3 x Phase voltage(Y) ------- Y connection

0403

CC6-124PEX

PDL

PDX

PD

PBX

PAX

PA

PM

PB

CC4-124CC2-124

CB6-120CB4-120CB2-120

CA6-115CA4-115CA2-115

CA6-75CA4-75CA2-75

CA6-55CA4-55CA2-55

CB6-80CB4-80CB2-80

CB6-60CB4-60CB2-60

CC6-84CC4-84CC2-84

CC6-64CC4-64CC2-64

0 200 400 600 800 1000 1200 1400 1600 1800 2000

LM CA 2 75 S H NC 400 LM MA 750 N

CC-64,84,124 CA-55,75,115 CB-60,80,120

0-MA 120 MB 120 MC 1141-MA 360 MB 300 MC 3042-MA 480 MB 480 MC 456

0 200 400 600 800 1000

IroncoreIronless

Continuous Force OverviewContinuous Force Overview

Mod

el

Mod

el

Continuous Force(N)Continuous Force(N)

Ordering InformationOrdering Information

CA series CB series CC series

CC-64,84,124 CA-55,75,115 CB-60,80,120

S,SP,P,D

N - no hall sensorH - with hall sensor

NC - no cooling WC - water cooling

MA series MB series MC series

Linear Motor

Linear Motor

Linear Motor

Linear Motor

Magnetic Way Length

Magnetic Way

Coil AssemblyCoil Assembly

Winding Quantity

Assembly width

Assembly width

Winding Type

HallsN - no hall sensor H - with hall sensorHalls

CoolingNC - no cooling AC - air coolingCooling

Cable Length

2 - 2 coils 4 - 4 coils 6 - 6 coils

in mm (400mm Standard)Cable Length in mm (400mm Standard)

Coil Assembly Magnetic WayCoil Assembly Magnetic Way

cpc also provides servo drives, optical linear scales andmagnetic linear scales. For more details, please contact cpc.

Magnet Protection1. N - None 2. S - Stainless Steel3. E - Epoxy

PM series PA series PA-X series PB series PE-X seriesPB-X series PD series PD-X series PDL series

：2.4.6.8.10PD Type：2.4.6.8.10PD-X Type

：2.4.6.8PE-X Type：2.4.6.8PDL Type

：2.4.6PM TypePA TypePA-X TypePB TypePB-X Type

：1.2.3.4.5：1.2.3.4.5：2.3.4.5.6.8：2.3.4.5.6.8

Coil assembly count

Winding Type W1-winding 1W2-winding 2

W3-winding 3W4-winding 4

SM seriesSA series SA-X seriesSB series SB-X seriesSD series SD-X seriesSDL series SE-X series

Magnetic Way Length

Magnetic Way

0 - 120mm1 - 300mm2 - 480mm

0605

Ironless Linear Motor SeriesSeriesIronless Linear Motor S

motor parameters, force constant refers to the amount of force produced per one ampere of current, while motor constant is the force produced per Watt and is representative of the motor’s efficiency. As such the motor constant is a better metric at evaluating motor performance. cpc’s linear motors have been designed with the aid of advanced simulation software. As a result, for a given dimension cpc motors have a higher motor constant.

PAT.

linear motors are very efficient at dissipatingwaste heat, allowing handling of larger currents forincreased power.

linear motors are designed to have great dielectricstrength, resulting in highly stable systems.

uses a vacuum-molding process to eliminate airbubbles from the finished epoxy mold. This results in a strengthened epoxy product with an enhanced lifetime.

linear motors are designed with overlappingcoils to provide very high force density.

Coil

Coil Assembly

SecondaryPart

Magnetic Way

Epoxy

Magnetic Forces Contained

No Cogging

Low Weight Forcer

Wide Air Gap

Magnetic Way consists of a balanced dual-magnettrack, so there are no magnetic forces to deal withduring assembly.

Ironless Coil Assembly results in zero cogging andsuper-smooth motion.

Absence of iron results in higher acceleration anddeceleration rates as well as well as a higher mechanicalbandwidth.

Large air gap allows easy installation and alignment.

Ironless advantages

The Magnetic Way consists of two parallel steel plateswith embedded rare-earth magnets facing each other.The two plates are joined at one end to create spacefor the Coil Assemblies to run.

The Coil Assembly is an ironless design, with the coilsplaced in a precisely molded resin shell.

linear motors are composed of two pieces:a Coil Assembly (forcer) and a stationary MagneticWay (Stator).

PrimaryPartSecondaryPart

Provides fast acceleration with zero cogging forhigh velocities, super-smooth motion and superiorposition control.

Construction & FeaturesIronless Linear Motors

Construction

Features

0807

Linear Slider

Linear Motor Thermal Analysis

In a linear motor system, the slider, linear guide andbase are all paths of heat dissipation for the coil. Similarly, cooling effects are also achieved by the natural air flow over the motor while it is in motion. The thermograph image on the right shows the overall linear motor system temperature distribution after reaching thermal equilibrium. It is obvious from this that the heat from the coil is dissipated through everything it is in contact with. To ease estimation of the required heat sinking capacity, the cpc catalogprovides separate continuous current values. One value assumes that the motor is without a heat sink and a second that it is equipped with a nominally sized heat sink. Both conditions assume an even three phasecurrent distribution.

Stationary Measurements

Dynamic System Measurement

The measurement shows that despite consuming the same amount of heat, a fast moving motor coil undera similar design structure comes under a stronger thermal convection and attains a lower thermal equilibrium temperature.

The figure below shows the test setup method fromwhich the “without heat sink “ continuous current valueis derived. The coil is placed on thermally insulating material at 25oC and 1 atmospheric pressure. An evenly cycled three phase current is then injected into the coils, ensuring that the average heat level does not surpass 110oC.

Motion profile: Point to Point continuous back and forth movement

Travel: 150mm

Continuous Current：3.4A

Slider Material: Aluminum (130x125x8mm)

Linear GuideCoilSlider

Encoder Read Head

Equilibrium temperature reached under varying maximumvelocities for the same continuous current.

Temperature

6065707580859095

100105110

0.5 0.7 0.9 1.1 1.3 1.5 1.7 1.9

Velocitym/s2

Unlike conventional rotary motors, linear motors are mechanically open systems due to the way externalcomponents are connected. Hence, the continuous force that the motor can achieve is highly dependent on its heat dissipation structure, in motion thermal convection rates and other external factors.For example, at one particle elevation above sea level, ambient air pressure measures as follows:

Ph= 760 - (h/12.5)

Ph：Atmospheric pressure(torr)

h：Elevation above sea level (m)

As atmospheric pressure decreases with elevation, air density decreases while the convection cooling effectwill be reduced as well. As a general guide, the achievable continuous force under vacuum conditions is50% of that under atmospheric conditions. cpc suggests that for most application purposes, the “withheat sink” value be used as the main metric in motor sizing selection. Should the “without heat sink” valuebe used instead, this could easily lead to problems of over design.

Motion profile under different accelerations that utilize thesame continuous current.

-2

-1.5

-1

-0.5

0

0.5

1

1.5

2

0 0.2 0.4 0.6 0.8

Time s

Velocity m/s24m/s2

12m/s2

3.4m/s2

Suggestion

Connection plate

Coil

Linear Guide

Encoder Read Head

The figure below shows the test setup method from which the “with heat sink” continuous current value has been derived. The coil is covered with thermal grease and placed on an aluminum plate at 25oC and 1 atmospheric pressure. An evenly cycled three phase current is then conducted into the coils, ensuring that the average heat level does not surpass 110oC.

1 atmosphere 25oC 1 atmosphere 25oCCoilCoil

Heat Insulating Material

“Without Heat Sink” Measurement Setup

Thermal Paste Aluminum

Material

“With Heat Sink” Measurement Setup

Coil Assembly Model

Coil Assembly

Magnetic Way

LM-PM

LM-SM0

LM-SM1

LM-SM2

Ns

3

9

15

120

300

480

Ls

LM-PM

LM-SM

LM-PM LM-SMCoil Assembly Magnetic Way

2-C0.213.4

30.5

BNp2x20

32.4

20 1.8

Mp

10.4

20

Np1x20A 1.

5

Lp

0.5

13.4

6.5

Top MountingM2.5x3

Side MountingM2.5 thru

37.5

±0.3

(Ass

embl

y He

ight

)

2.5

2.94.8 2.5

6.7

15

Ns x 301530

Ls

2.2

15 30 15Ns x 30

Coil Assembly ModelWinding code

Continuous power(W)(1)(2)

MechanicalCoil assembly length(mm)Coil assembly weight(kg)(2)

Magnetic way weight(kg/m)(2)

Heat sink(mm)(2)

Ph-PE dielectric strength(2)

Force constant(N/Apk)(2)

Back EMF constant(Vpk(l-l) / m/s) 2

Resistance(Ohms)(2)

Inductance(mH)(2)

Time constant(ms)(2)

Pole pitch(mm)

Peak power(W)(1)(2)

Thermal resistance with heat sink(oC/W)(1)(2)

Continuous current without heat sink(Apk)(2)(3)

Continuous current with heat sink(Apk)(1)(2)

Thermal resistance without heat sink(oC/W)(2)(3)

Peak force(1)(2)

Continuous force with heat sink(N)(1)(2)

Continuous force without heat sink(N)(2)(3)

Peak current(1)(2)

Electrical(4)

Performance(4)

300x200x122.4

W1 W2 W3LM-PM2

W1 W2 W3LM-PM4

W1 W2 W3LM-PM6

5.7 2.8

37.09.2

230.014.4

0.04 0.07 0.102.0

103.74.32.30.090.04

201.82.20.60.020.04

1.8 3.6 7.22.5 5 10

400.91.10.10.010.04

10.9 5.52.45.0

300x200x123.4

300x200x124.2

7.48.64.60.180.04

3.74.31.20.040.04

1.82.20.30.010.04

11.112.96.90.3

0.04

5.56.51.7

0.070.04

2.83.20.40.020.04

6.7

74.018.5

460.028.8

13.3

102.125.5

584.036.5

17.8

101.82.5

9.21.62.3

203.65

18.43.24.6

36.86.49.2

407.210

40

15

70 100

2.0 2.015 15

Ph-PE insulation resistance(2)

1009

D

C

LM-PM2

Np1 A B C DNp2 Lp Mp

LM-PM4

LM-PM6

1

2

4

3

13

3

6.5

16.5

6.5

17

17

17

13.5

13.5

13.5

1

2

4

40

70

100

35

65

95

>_ 5KV(AC)>_ 1KV(DC)



PE + shielding

W phase

FunctionPin Number Cross section Color ColorFunction FunctionCable Dia. Cable Dia.

Hall A U phaseThermal sensor

Hall B V phaseHall C W phase

Hall IC + 5V

Pink

YellowGreen

Grey

White

WhiteYellowBrown

BrownBlue

Green

V phaseU phase 0.25 mm2

0.25 mm2

0.25 mm2

0.25 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND

Motor Wire Table Hall Sensor Wire Table and Thermal Protection Wire Table

OUTPUT CABLE ( All cable standard length is 400 mm)

Shielding

Coil Assembly Model

Coil Assembly

Magnetic Way

LM-PA

LM-SA0

LM-SA1

LM-SA2

Ns

1

4

7

120

300

480

Ls

LM-PA

LM-SA

LM-PA1

250x250x25 250x250x25 250x250x25 250x250x25 250x250x252.3 3.3 4.0 4.6 5.2






W1 W1 W1 W1 W1W2 W2 W2 W2W3LM-PA2 LM-PA3 LM-PA4 LM-PA5

3.3 1.8 1.3 1.1 0.9

47.711.9

421.626.4

90.422.6

756.947.3

128.132

1012.763.3

160.740.2

119674.8

200.950.2

149593.4

500.084.430

800.124.430

1100.164.430

1400.204.430

1700.244.430

7.66.37.37.3

1.250.17

7.212.614.614.62.50.17

14.46.37.33.70.630.17

6.818.821.921.93.750.17

13.69.4115.50.940.17

6.425.129.229.2

50.17

12.812.614.67.31.250.17

6.431.436.536.56.250.17

12.815.718.39.11.560.17

1.2 1.2 2.4 1.2 2.4 1.1 2.2 1.1 2.24.41.9 1.8 3.6 1.7 3.4 1.6 3.2 1.6 3.26.4

25.66.37.31.8

0.130.17

8.3 4.1 2.7 2.4 1.9

7.5 15.1 22.6 27.6 34.5

LM-PA LM-SACoil Assembly Magnetic Way

1

M4x4

M3x4

2.5

1211

LM-PA1Np1

12346

12345

5080110140170

4474104134164

Np2 Lp Mp101520255

A510152025

B1515151515

C2020202020

D

LM-PA2LM-PA3LM-PA4LM-PA5

D

C





Heat sink(mm)(2)




Resistance(Ohms)(2)

Inductance(mH)(2)


Pole pitch(mm)

Peak power(W)(1)(2)



Peak force(N)(1)(2)



Peak current(1)(2)

Electrical(4)

Performance(4)


PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

WhiteYellowBrown

BrownBlue

Green


0.25 mm2

0.25 mm2

0.25 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding



0.5

Coil Assembly

Magnetic Way

LM-PA-X

LM-SA-X

M4x4

M3x4

2.5

Coil Assembly ModelLM-PA-XLM-PA-X1

250x250x25 250x250x25 250x250x25 250x250x25 250x250x252.9 4.2 5.1 5.9 6.6






W1 W1 W1 W1 W1W2 W2 W2 W2W3LM-PA-X2 LM-PA-X3 LM-PA-X4 LM-PA-X5

6 3.5 2.8 2.1 1.62.8 1.5 1.1 0.9 0.9

65.416.3

49130.7

123.831

881.355.1

175.443.9

1179.173.7

220.255

1392.687

25864.5

11.2 20.6 28.4 37.8 47.31537.296.1

500.084.430

800.134.430

1100.184.430

1400.234.430

1700.284.430

7.68.6108.5

1.650.19

7.217.220173.30.19

14.48.6104.3

0.830.19

6.825.830

25.54.950.19

13.612.9156.41.240.19

6.434.440346.6

0.19

12.817.2208.51.650.19

64350

42.78.270.19

1221.525

10.72.070.19

1.9 1.8 3.6 1.7 3.4 1.6 3.2 1.5 36.41.3 1.2 2.4 1.1 2.2 1.1 2.2 1.1 2.24.4

25.68.6102.1

0.410.19

LM-SA-X0

LM-SA-X1

LM-SA-X2

Ns

1

4

7

120

300

480

Ls

LM-PA-X LM-SA-XCoil Assembly Magnetic Way

LM-PA-X SERIES

1413

LM-PA-X1Np1

12346

12345

5080110140170

4474104134164

Np2 Lp Mp101520255

A510152025

B1515151515

C2020202020

D

LM-PA-X2LM-PA-X3LM-PA-X4LM-PA-X5

D

C





Heat sink(mm)(2)




Resistance(Ohms)(2)

Inductance(mH)(2)


Pole pitch(mm)

Peak power(W)(1)(2)



Peak force(N)(1)(2)



Peak current(1)(2)

Electrical(4)

Performance(4)


PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

WhiteYellowBrown

BrownBlue

Green


0.25 mm2

0.25 mm2

0.25 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding



M4x6

M5x7

LM-PB

LM-SB

Coil Assembly

Magnetic Way

Coil Assembly ModelLM-PBLM-PB2

45.1

96060

800.3111.830

822.526.2153.50.23

250x250x255.8

250x250x257.1

250x250x258.2

250x250x259.2

250x250x2510.1

250x250x2511.6







1611.313.13.8

0.880.23

833.839.322.55.250.23

1616.919.75.6

1.310.23

845.152.4307

0.23

7.656.365.537.58.750.23

7.667.678.645

10.50.23

7.290.1104.8

6014

0.23

14.445.152.4153.5

0.23

15.233.839.311.32.630.23

15.228.232.89.42.190.23

1622.526.27.51.750.23

3211.313.11.9

0.440.23

1100.4311.830

1400.5411.830

1700.6611.830

2000.7811.830

2600.911.830

67.6

144090

90.1

1920120

107

2166135.4

128.4

2599.2162.5

162.229.6 41.6 51.8 60.1 72.1 117.1

3110.4194.4

W1 W1 W1 W1 W1 W1W2 W2 W2 W2 W2 W2W3LM-PB3 LM-PB4 LM-PB5 LM-PB6 LM-PB8

2 4 2 4 2 1.9 1.9 1.8 3.63.83.84 81.6 3.2 1.5 3 1.4 1.3 1.3 1.3 2.6

28.822.526.23.80.880.23

W3

7.25.2

57.611.313.10.90.220.23

W4

14.410.42.62.62.8 5.6

3.3 2.5 2.1 2 1.6 0.81.4 0.9 0.7 0.6 0.5 0.4

180.3 270.4 360.5 428.1 513.7 648.9

LM-SB0

LM-SB1

LM-SB2

Ns

1

4

7

120

300

480

Ls

LM-PB LM-SBCoil Assembly Magnetic Way

LM-PB SERIES

1615

LM-PB2Np1

112234

112234

80110140170200260

74104134164194254

Np2 Lp Mp5255351525

A103515452535

B253535353535

C202525252525

D

LM-PB3LM-PB4LM-PB5LM-PB6LM-PB8

D

C





Heat sink(mm)(2)




Resistance(Ohms)(2)

Inductance(mH)(2)


Pole pitch(mm)

Peak power(W)(1)(2)



Peak force(N)(1)(2)



Peak current (1)(2)

Electrical(4)

Performance(4)


PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

WhiteYellowBrown

BrownBlue

Green


0.5 mm2

0.5 mm2

0.5 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding



LM-SB-X0

LM-SB-X1

LM-SB-X2

Ns

1

4

7

120

300

480

Ls

LM-PB-X

LM-SB-X

0.5

M4x6

M5x7

Coil Assembly

Magnetic Way

Coil Assembly ModelLM-PB-XLM-PB-X2W1 W1 W1 W1 W1 W1W2 W2 W2 W2 W2 W2 W3 W4W3

LM-PB-X3 LM-PB-X4 LM-PB-X5 LM-PB-X6 LM-PB-X8

22756.8

105666

800.3312.230

42.6

828.433

16.55.740.35

21.5

1614.216.54.11.440.35

43

250x250x257


1.32.3

250x250x258.6


1100.4412.230

340.685.1

158499

59.6

0.81.7

842.649.524.88.610.35

21.4

1621.324.86.22.150.35

42.8

250x250x259.9


15.228.4338.3

2.870.35

1400.5512.230

431.4107.8

1906.1119.1

73.8

3.82.6

0.71.5

7.656.86633

11.480.35

1.91.3

30.414.216.52.1

0.720.35

7.65.2

250x250x2511


1700.7212.230

539.2134.8

2382.6148.9

92.2

0.51.2

7.671

82.541.3

14.350.35

1.91.3

15.235.541.310.33.590.35

3.82.6

250x250x2512.1


2000.9

12.230

613153.3

2566.1160.4

110.7

0.51

7.285.199

49.517.220.35

1.81.3

14.442.649.512.44.310.35

3.62.6

250x250x2514


2601.0912.230

771.9193

147.63051.8190.7

0.40.7

6.8113.513266

22.960.35

13.656.866

16.55.740.35

1.7 3.41.3 2.6

27.728.4334.1

1.440.35

54.414.216.5

10.360.35

LM-PB-X LM-SB-XCoil Assembly Magnetic Way

LM-PB-X SERIES

1817

6.85.2

13.610.4

LM-PB-X2Np1

112234

112234

80110140170200260

74104134164194254

Np2 Lp Mp5255351525

A103515452535

B253535353535

C202525252525

D

LM-PB-X3LM-PB-X4LM-PB-X5LM-PB-X6LM-PB-X8

D

C





Heat sink(mm)(2)




Resistance(Ohms)(2)

Inductance(mH)(2)


Pole pitch(mm)

Peak power(W)(1)(2)



Peak force(N)(1)(2)



Peak current(1)(2)

Electrical(4)

Performance(4)


PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

WhiteYellowBrown

BrownBlue

Green


0.5 mm2

0.5 mm2

0.5 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding



LM-PDLM-PD2






W1

908.7227.2174.82812.2175.8

1642.7410.7314.64594.7287.2

1461.329.860

2662.5

29.860

2464616

471.86892.1430.8

3863.729.860

3075.6768.9594.28053.8503.4

5064.9

29.860

3844.5961.1699

10067.2629.2

6266.1

29.860

2.62

10.487.4101.6

2626.41.0

0.40.8

17.1800x900x12

0.30.5

24.2800x900x12

0.20.3

29.7800x900x12

0.10.2

34.3800x900x12

0.10.2

38.3800x900x12

5.24

20.843.750.86.56.61.0

2.41.89.4

174.8203.2

52521.0

4.73.618.887.4101.6

1313.21.0

9.47.2

37.643.750.83.33.31.0 1.0

2.21.78.8

349.5406.4104

105.61.0 1.01.0

4.43.417.6

174.8203.2

2626.41.0 1.01.0

8.86.835.287.4101.66.56.61.0 1.0

W1 W1 W1 W1W2 W2 W2 W2 W2W3 W3 W3 W3LM-PD4 LM-PD6 LM-PD8 LM-PD10

LM-PD

LM-SD

Coil Assembly Model

Coil Assembly

Magnetic Way

M5x9

M5x7

LM-SD0

LM-SD1

LM-SD2

LM-PD LM-SDCoil Assembly Magnetic Way

2019

143263383503623

26A

26262626

36B

36363636

60C

60606060

50D

50505050

D

C

2.41.89.4

262.1304.8

7879

2.21.68.8

436.9508130132

4.73.618.8131.1152.419.519.8

4.43.2

17.6218.425432.533

14.410.856.443.750.82.22.2

11.08.0

44.087.4101.65.35.3





Heat sink(mm)(2)




Resistance(Ohms)(2)

Inductance(mH)(2)


Pole pitch(mm)

Peak power(W)(1)(2)



Peak force(N)(1)(2)



Peak current(1)(2)

Electrical(4)

Performance(4)


PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

BrownBlue

Green


1.5 mm2

1.5 mm2

1.5 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding

White (1)Yellow (2)Brown (3)



LM-PD-X2






W1

1025256.2177.43028.5189.3

1892.3473.1354.85161322.6

1461.329.860

2662.829.860

2779.3694.8517.47422.2463.9

3864.329.860

3469.2867.3670.28673.3542.1

5065.8

29.860

4336.51084.1788.4

10841.6677.6

6267.3

29.860

2.61.8

10.498.6114.6

2830.321.1

0.40.9

18.6800x900x12

0.20.4

26.3800x900x12

0.10.3

32.3800x900x12

0.10.2

37.3800x900x12

0.10.2

41.6800x900x12

5.23.620.849.357.3

77.581.1

2.41.89.6

197.1229.2

5660.641.1

4.73.619.298.6

114.614

15.161.1

9.67.238.449.357.33.53.791.1

2.41.89.4

295.7343.8

8490.961.1

2.21.78.8

394.2458.4112

121.281.1

4.73.518.8

147.8171.9

2122.741.1

4.43.417.6

197.1229.2

2830.321.11.1

8.86.8

35.298.6114.6

77.581.1

2.21.68.8

492.8573140

151.61.1

4.43.217.6246.4286.5

3537.91.1 1.1

W1 W1 W1 W1W2 W2 W2 W2 W2W3 W3 W3 W3LM-PD-X4 LM-PD-X6 LM-PD-X8 LM-PD-X10

M5x9

M5x7

LM-SD-X0

LM-SD-X1

LM-SD-X2

LM-PD-X LM-SD-XCoil Assembly Magnetic Way

Coil Assembly ModelLM-PD-X

LM-PD-X

LM-SD-X

Coil Assembly

Magnetic Way

-X SERIES

2221

143263383503623

26A

26262626

36B

36363636

60C

60606060

50D

50505050

LM-PD-X2LM-PD-X4LM-PD-X6LM-PD-X8LM-PD-X10

D

C

14.410.856.449.357.32.32.53

11.08.0

44.098.6114.65.6

6.06





Heat sink(mm)(2)




Resistance(Ohms)(2)

Inductance(mH)(2)


Pole pitch(mm)

Peak power(W)(1)(2)



Peak force(N)(1)(2)



Peak current(1)(2)

Electrical(4)

Performance(4)


PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

BrownBlue

Green


1.5 mm2

1.5 mm2

1.5 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding




LM-PDL LM-SDLCoil Assembly Magnetic Way

Coil Assembly ModelLM-PDL

LM-PDL

LM-SDL

Coil Assembly

Magnetic Way

LM-PDL2

657.2164.4125.71294.780.9

148.01.6

25.160.0

1305.3326.3249.5

2589.4161.8

268.02.6

25.160.0

1900.3475.1345.53659.0228.7

388.03.625.160.0

2457.0614.2460.74587.5286.7

508.04.625.160.0

1.71.36.896.7

111.628

30.321.1

1.71.36.8

192.0223.256.060.641.1

1.71.26.6

287.9334.884.090.961.1

1.61.26.4

383.9446.4112.0

121.281.1

3.42.613.696.0

111.614.0

15.161.1

3.32.4

13.2144.0167.421.022.741.1

3.32.412.8

192.0223.228.0

30.321.11.1

6.64.8

25.696.0111.67.0

7.581.1

6.85.2

27.248.055.83.5

3.791.1

3.42.613.648.457.37.07.581.1

1.8

18.3800x900x12

10.9

25.7800x900x12

0.50.7

31.4800x900x12

0.30.5

36.3800x900x12

0.3

6.85.227.224.228.71.81.91.1





W1 W2 W3W1 W2 W3 W1 W2 W3 W1 W2 W3LM-PDL4 LM-PDL6 LM-PDL8

5.59 9

2423

26A

262626

38B

383838

62C

626262

50D

505050

D

C

10.27.2

39.648.055.82.3

2.50





Heat sink(mm)(2)




Resistance(Ohms)(2)

Inductance(mH)(2)


Pole pitch(mm)

Peak power(W)(1)(2)



Peak force(N)(1)(2)



Peak current(1)(2)

Electrical(4)

Performance(4)


PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

BrownBlue

Green


1.5 mm2

1.5 mm2

1.5 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding




49

LM-PE-X LM-SE-XCoil Assembly Magnetic Way

Coil Assembly ModelLM-PE-X

LM-PE-X

LM-SE-X

Coil Assembly

Magnetic Way

5.59 7.5

530 60

Ns x 6030

19

30 60

60 x Ns

30

LM-SE-X0

LM-SE-X1

LM-SE-X2

304

Np1 x 60

60

M5 x 8

38

15.5

1

95±0

.3

60Np2 x 60

B

3.5

83

Mp

M4 x 6Side Mounting

LM-PE-X2

526.7131.797.3

1269.679.4

148.00.9

15.060.0

1053.4263.4194.7

2539.2158.7

268.01.5

15.060.0

1511.4377.9274.83484.8217.8

388.02.115.060.0

1923.6480.9366.44233.6264.6

508.02.715

60.0

2.31.79.257.366.115

12.890.9

2.31.79.2

114.5132.230.0

25.780.9

2.21.68.8

171.8198.345.038.670.9

2.11.68.4

229.0264.460.0

51.560.9

4.63.418.457.366.17.56.450.9

4.43.217.685.999.211.39.670.9

4.22.4

16.8114.5132.215.012.890.90.9

8.44.833.657.366.13.83.220.9

9.26.836.828.633.11.91.610.9

4.63.418.428.633.13.83.220.9

2

14.8250x500x25

10.9

20.9250x500x25

0.50.7

25.6250x500x25

0.40.5

29.6250x500x25

0.3

9.26.836.814.316.50.90.810.9





W1 W2 W3W1 W2 W3 W1 W2 W3 W1 W2 W3LM-PE-X4 LM-PE-X6 LM-PE-X8

382-C1

78.5

6.5

LM-PE-X SERIES

2625

LM-PE-X2LM-PE-X4LM-PE-X6LM-PE-X8

26A

262626

38B

383838

62C

626262

50D

505050

D

C

13.29.6

52.828.633.11.3

1.07





Heat sink(mm)(2)




Resistance(Ohms)(2)

Inductance(mH)(2)


Pole pitch(mm)

Peak power(W)(1)(2)



Peak force(N)(1)(2)



Peak current(1)(2)

Electrical(4)

Performance(4)


PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

BrownBlue

Green


0.5 mm2

0.5 mm2

0.5 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding

White YellowBrown



27 28

Ironcore Linear Motor SeriesIroncore Linear Motor Series

Structure

cpc linear motors are composed of two parts: The stator and the forcer.

The forcer is made by combining coil windings with an iron core which is encapsulated by epoxy inside an outeraluminum shell.

The stator is composed of arrays of permanent magnets on a ferromagnetic backing plate. The magnets are arranged in an N-S pole pattern, forming a closed magnetic field loop with the forcer iron core.

Advantages

Applications

1. Automated storage

2. Pick & Place

3. Industrial Automation

4. Semiconductors

N S N S SN N

U U V V W W

Permanent Magnet

Ironcore Linear MotorConstruction & Features cpc For motor parameters, force constant refers to

the amount of force produced per one ampere of current,while motor constant refers to the force producedper Watt and is representative of the motor’s efficiency. As such, the motor constant is a better metric at evaluating motor performance. cpc’s linear motors have been designed with the aid of advanced simulation software. As a result, for this metric, cpc motors have a higher motor constant.

Iron core linear motors are suitable for use in point to point, high acceleration, velocity and load linear motion applications.

Winding assembly Iron core

Backing plate

Forcer

Stator

High Force DensityDue to stronger magnetic coupling between the ironcore and the stator magnets, iron core linear motorshave a relatively higher force output than ironlesslinear motors.

High Heat DissipationThe iron core provides a dissipation path for the heatproduced by the coils during operation. This significantly reduces coil-to-ambient thermal resistance as compared with ironless linear motors.

Easy assemblyFor iron core linear motors, the mutually facing forcer and stator make the product much easier to assemble.

Low Cogging ForceCogging force originates from the drastic alterations in magnetism on the iron core during transitions across the different magnetic poles on the stator. In this way, by skewing the magnets, the magnetic changes can be lowered. By using advanced software analysis to do so, cpc has arrived at a design with an exceptionally low cogging force.

Heat Dissipative CaseIn a cpc iron core motor, the outer casing is made of aluminum, increasing its heat dissipation area and lowering thermal resistance.

Integrated Hall Sensor and Temperature SwitchThe cpc motor forcer fully utilizes its internal volume, integrating hall sensors and an overheating detection switch, saving the need for the customer to buy or install these as optional extras.

Features

5. Medical equipment

6. PCB industry

7. Printing industry

skew skew

LM-CA-55

LM-CA-55

LM-MA-55

LM-CA-55 series

LM-CA-55 LM-MA-55

LM-CA2-55 1Np1

35

97Lp

177257

LM-CA4-55LM-CA6-55

LM-MA0-55 2Ns

811

120126366486

LsLT

360480

110Ls1

350470

LM-MA1-55LM-MA2-55

55 (Assembly width)

32

(Ass

embl

yhe

ight

)

1(A

ir ga

p)

238 3.

5

Power cable Ø8.5

32.5 24.5Np1 x 40 12.5

3012

.5

M4 x 4

Lp

55

Hole Ø4

Ø4.5 thruMounting hole

Ls

( LT )

Ls1Ns x 40(17.11) (22.89)

(5.42)

447

4 40

Coil Assembly Model

Continuous force

Continuouscurrent


Peak force(N)(1)(2)



Performance(4)


Peak power(W)(2)

Peak force in linear range(N)Attraction force(N)

MechanicalCoil assembly length(mm)Coil assembly weight(kg)((2)


Pole pitch(mm)



Peak current (1)(2)

Electrical(4)

Peak current in linear range(N)

(2)




Resistannce (Ohms)(2)

Inductance(mH)(2)


Back EMF constant(V/m/s)(2)

Coil Assembly Magnetic Way

Current VS Force.

Peak force

Peak force(Linear range)

Peak current(Linear range)

Peak current

Linear Saturation

When the motor is operating in its linear sphere, its thrust output isdirectly proportional to the input current while measuring at aconstant value. When operating in the saturation sphere, thrustoutput is not directly proportional to the input current due tomagnetic saturation, resulting in a lower thrust output increase.

Coil Assembly

Magnetic Way

Hall sensor wire andthermal protectionwire Ø5

Top mounting

0.2mm Stainless or epoxy cover(Optional)

Slotted hole Ø4

29 30

LM-CA2-55

242.194.253.8

540

174.9 349.7 524.6

66.2

970.62.620

484.2188.3107.6

1080132.3

1771.12.620

726.3282.5161.4

1620350.0 700.0 1050

198.5

2571.62.620

1.81.05.0

53.867.421.6

100.004.6

3.52.010.0

3.3 6.5 6.6 6.6 19.826.933.75.4

25.004.6

7.04.020.013.213.516.91.43.922.8

3.52.0

10.0

53.867.410.850.004.6

3.52.0

10.0

80.7101.116.275.004.6

10.56.030.0

26.933.71.88.304.6

40.0

21.012.060.0

13.516.90.5

1.402.8

1.34

11.6

0.62

16.4

0.41.320.1

S P D

13.2

7.04.0

20.0

26.933.72.7

12.504.6

20.0

14.48.040.0

13.516.90.71.962.8

P D DSP PSPLM-CA4-55 LM-CA6-55

PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

BrownBlue

Green


1.5 mm2

1.5 mm2

1.5 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding


LM-CA2-75

368.0143.181.8

740

265.8 531.5 797.3

90.7

970.83.520

736.0286.2163.6

1480181.3

1771.53.520

1104.0429.3245.3

2220505 1009 1514

272.0

2572.23.520

1.81.05.0

81.8102.429.6

137.034.6

3.52.010.0

3.3 6.5 6.6 13.2 19.840.951.27.4

34.264.6

7.04.0

20.013.220.425.61.9

5.703.0

10.56.030.0

40.951.22.5

11.404.6

39.6

21.012.060.0

20.425.60.6

1.803.0

3.52.010.0

81.8102.414.8

68.524.6

7.04.0

20.0

40.951.23.7

17.134.6

20.0

14.08.040.0

20.425.60.92.703.0

0.92.915.0

0.41.4

21.3

0.30.926.0

S P P DD DSP PLM-CA4-75 LM-CA6-75

LM-CA-75

LM-CA-75

LM-MA-75

LM-CA-75 series

LM-CA-75

LM-CA2-75 1Np1

35

97Lp

177257

LM-CA4-75LM-CA6-75

23

3.5

M4 x 4

LM-MA-75

LM-MA0-75 2Ns

811

120126366486

LsLT

360480

110Ls1

350470

LM-MA1-75LM-MA2-75

Ns x 40

Ls

Ls1(17.11) (22.89)

(5.42)

467

4 40

32.5 Np1 x 40 24.5

17.5

2020

17.5

75

Lp 8

Coil Assembly Model


Current VS Force.

Coil Assembly

Magnetic Way

Top mounting

Power cable Ø8.5

Hall sensor wire and thermal protection wire Ø5

75 (Assembly width)

32

(Ass

embl

yhe

ight

)

1(A

ir ga

p)

Hole Ø4

Ø4.5 thruMounting hole

Slotted hole Ø4

0.2mm stainless or epoxy cover(Optional)

31 32

( LT )


Peak force(N)(1)(2)



Performance(4)


Peak power(W)(2)




Pole pitch(mm)



Peak current (1)(2)

Electrical(4)


(2)



Inductance(mH)(2)



Continuous force

Continuouscurrent

Peak force



Peak current

Linear Saturation


PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

BrownBlue

Green


1.5 mm2

1.5 mm2

1.5 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding




LM-CA-115

LM-CA-115

LM-MA-115

LM-CA-1 1 5 series

LM-CA-115

LM-CA2-115 1Np1

35

97Lp

177257

LM-CA4-115LM-CA6-115

238

Ls

Ls1(17.11) (22.89)

(5.42)

LM-MA-115

LM-MA0-115 2Ns

811

120126366486

LsLT

360480

110Ls1

350470

LM-MA1-115LM-MA2-115

Ns x 40410

74 40

32.5 Np1 x 40 24.5

17.5

2020

2020

17.5

115

Lp

3.5

Coil Assembly Model


Current VS Force.

Coil Assembly

Magnetic Way

Power cable Ø8.5


32

(Ass

embl

yhe

ight

)

1(A

ir ga

p)

115 (Assembly width)

Hole Ø4

Ø4.5 thruMounting hole 0.2mm stainless or epoxy cover

(Optional)

Slotted hole Ø4

33 34

M4 x 4Top mounting

LM-CA2-115

588.8229.0130.8

1020

454.5 909.0 1363.5

124.9

971.56.720

1177.6457.9261.7

2040249.9

1772.86.720

1766.4686.9392.5

3060896 1792 2688

374.8

2574.16.720

3.31.99.56.6 13.2 26.4 16.568.986.311.352.314.6

6.73.8

19.013.234.443.12.8

8.683.1

6.73.819.0

68.986.35.65

26.164.6

10.05.728.5

68.986.33.8

17.404.6

39.6

20.011.457.0

34.443.10.9

2.793.1

13.37.638.0

34.443.11.414.373.1

0.31

29.0

0.62.1

20.5

0.20.7

35.5

P D DD P PLM-CA4-115 LM-CA6-115

( LT )


Peak force(N)(1)(2)



Performance(4)


Peak power(W)(2)




Pole pitch(mm)



Peak current (1)(2)

Electrical(4)


(2)



Inductance(mH)(2)



Continuous force

Continuouscurrent

Peak force



Peak current

Linear Saturation


PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

BrownBlue

Green


1.5 mm2

1.5 mm2

1.5 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding




LM-CB2-60

563198.2132.2

862

283.2 566.4

84.7

1301.63.030

1117.4396.5264.3

1698169.3

2503.13.030

630 1260

2.11.46.7

94.4104.019.2

200.0010.4

4.22.813.4

3.0 6.0 12.0 18.047.252.04.8

50.0010.4

8.45.6

26.812.023.626.01.2

10.328.6

4.22.813.36.094.4

104.09.6

100.0010.4

12.68.4

40.0

47.252.01.6

16.7010.4

36.0

25.216.880.0

23.626.00.4

3.448.6

8.45.6

26.6

47.252.02.4

25.0010.4

24.0

16.811.253.2

23.626.00.65.168.6

12.221.5

0.51.1

30.5

S P D SP P D DPLM-CB4-60

LM-CB-60

LM-CB-60

LM-MB-60

LM-CB-60 series

LM-CB-60 LM-MB-60

LM-CB2-60 1Np1

35

130Lp

250370

LM-CB4-60LM-CB6-60

LM-MB0-60 1Ns

47

120Ls

300480

LM-MB1-60LM-MB2-60

M5 x 5

550

5

LsNs X60

60

3030

39 Np1 x 60 31

1530

1560

359 3.

5

Coil Assembly Model


Current VS Force.

Coil Assembly

Magnetic Way

Power cable Ø8.5


Top mounting

60 (Assembly width)

1(A

ir ga

p)

45

(Ass

embl

yhe

ight

)


(Optional)

35 36

849.6

1680.3594.7396.5

25601890

254.0

3704.63.030

0.30.737.3

LM-CB6-60

Lp

Continuous force

Continuouscurrent

Peak force



Peak current

Linear Saturation



Peak force(N)(1)(2)



Performance(4)


Peak power(W)(2)




Pole pitch(mm)



Peak current (1)(2)

Electrical(4)


(2)



Inductance(mH)(2)



PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

BrownBlue

Green


1.5 mm2

1.5 mm2

1.5 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding




LM-CB-80

LM-CB-80

LM-MB-80

LM-CB-80 series

M5 x 5

LM-CB-80 LM-MB-80

LM-CB2-80 1Np1

35

130Lp

250370

LM-CB4-80LM-CB6-80

LM-MB0-80 1Ns

47

120Ls

300480

LM-MB1-80LM-MB2-80

60

570

5

LsNs X6030 30

39 Np1 x 60 31

2020

2020

80

359

3.5

Coil Assembly Model


Current VS Force.

Coil Assembly

Magnetic Way

Power cable Ø8.5


Top mounting

80 (Assembly width)

45

(Ass

embl

yhe

ight

)

1(A

ir ga

p)


(Optional)

37 38

LM-CB2-80

848.7301.3200.9

1167

430.5 860.9 1291.4

116.4

1302.44.630

1697.4602.6401.8

2335232.8

2504.74.630

2552.5904.0602.6

3520958 1915 2873

349.3

3706.94.630

4.22.8

13.3

71.779.06.6

68.7510.4

6.0

8.45.626.6

35.939.51.7

14.288.4

12.0 12.0 24.0 18.0

8.45.6

26.6

71.779.03.3

34.3810.4

12.68.440.0

71.779.02.2

22.9210.4

36.0

25.216.880.0

35.939.50.6

5.048.4

16.811.253.3

35.939.50.8

6.728.4

0.71.6

27.9

0.30.8

39.5

0.20.548.4

P DD DP PLM-CB4-80 LM-CB6-80

Lp


Peak force(N)(1)(2)



Performance(4)


Peak power(W)(2)




Pole pitch(mm)



Peak current (1)(2)

Electrical(4)


(2)



Inductance(mH)(2)



Continuous force

Continuouscurrent

Peak force



Peak current

Linear Saturation


PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

BrownBlue

Green


1.5 mm2

1.5 mm2

1.5 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding




LM-CB2-120

1376.2482.1321.4

1622

725.0 1450.0 2175.0

157.6

1304.07.730

2709.3964.2642.8

3143315.2

2507.87.730

4096.21446.4964.2

47901613 3226 4839

472.8

37011.57.730

4.02.712.8

120.8133.19.90

103.1310.4

6.0

8.05.3

25.2

60.466.62.5022.008.8

12.0 24.0 18.0

12.08.0

120.8133.13.3

34.4010.4

16.010.6

60.466.61.24

10.918.8

12.0

8.05.3

120.8133.14.95

51.5610.4

0.51.238.4

0.20.654.3

0.10.4

66.5

P P D DD PLM-CB4-120 LM-CB6-120

LM-CB-120

LM-CB-120

LM-MB-120

LM-CB-120 series

LM-CB-120 LM-MB-120

LM-CB2-120 1Np1

35

130Lp

250370

LM-CB4-120LM-CB6-120

LM-MB0-120 1Ns

47

120Ls

300480

LM-MB1-120LM-MB2-120

60

511

05

LsNs X6030 30

M5 x 539 Np1 X 60 31

2020

2020

2020

120

359

3.5

Current VS Force.


Coil Assembly Model


(Optional)

Coil Assembly

Magnetic Way

Top mounting

Power cable Ø8.5


1(A

ir ga

p)


45

(Ass

embl

yhe

ight

)

39 40

38.136.0

23.916.0

60.466.60.87.048.8

76.250.425.2

Lp

Continuous force

Continuouscurrent

Peak force



Peak current

Linear Saturation



Peak force(N)(1)(2)



Performance(4)


Peak power(W)(2)




Pole pitch(mm)



Peak current (1)(2)

Electrical(4)


(2)



Inductance(mH)(2)



PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

BrownBlue

Green


1.5 mm2

1.5 mm2

1.5 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding




LM-CC-64

LM-CC-64

LM-MC-64

LM-CC-64 series

LM-CC-64 LM-MC-64

LM-CC2-64 1Np1

35

162Lp

314466

LM-CC4-64LM-CC6-64

LM-MC0-64 2Ns

711

114Ls

304456

LM-MC1-64LM-MC2-64

M6 x 647 Np1 x 76 39

1730

17

Lp

64

44

10

3.5

652

6

19Ls

19

38

Ns x38


Coil Assembly Model

Current VS Force.

Coil Assembly

Magnetic Way

Top mounting

Power cable Ø8.5


1(A

ir ga

p)

64 (Assembly width)

55 (A

ssem

bly

heig

ht)


(Optional)

41 42

LM-CC2-64

592258.5143.6

1755

287.2 574.4 861.6

101.1

1622.33.638

1185517.0287.2

3510202.2

3144.53.638

1777775.4430.8

5265590 1180 1770

303.3

4666.63.638

3.62.015.0

71.887.57.8

119.2015

4.0 8.0 16.0 12.0

7.24.030.0

71.887.53.9

59.6015

8.0

7.24.030.0

35.943.82.0

24.0012

10.86.045.0

71.887.52.6

39.7015

14.48.060.0

35.943.81.0

12.0012

0.82.7

25.7

0.41.3

36.4

0.20.9

44.5

P DD P P

24.0

21.612.090.0

35.943.80.78.4012

DLM-CC4-64 LM-CC6-64Coil Assembly Model

Winding code

Peak force(N)(1)(2)



Performance(4)


Peak power(W)(2)




Pole pitch(mm)



Peak current (1)(2)

Electrical(4)


(2)



Inductance(mH)(2)



Continuous force

Continuouscurrent

Peak force



Peak current

Linear Saturation


PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

BrownBlue

Green


1.5 mm2

1.5 mm2

1.5 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding




LM-CC2-84

900.9392.9218.2

2295

436.5 873.1

132.2

1623.55.538

1800785.8436.4

4590264.4

3146.85.538

897 1794

3.62.015.0

109.1133.010.2

155.9015

4.0

7.24.0

30.0

54.666.52.6

31.2012

8.0 8.0 16.0

7.24.0

30.0

109.1133.05.1

77.9015

14.48.060.0

54.666.51.3

15.6012

0.62.134.2

0.31

48.3

P DD PLM-CC4-84

LM-CC-84

LM-CC-84

LM-MC-84

LM-CC-84 series

LM-CC-84 LM-MC-84

LM-CC2-84 1Np1

35

162Lp

314466

LM-CC4-84LM-CC6-84

LM-MC0-84 2Ns

711

114Ls

304456

LM-MC1-84LM-MC2-84

M6 x 647 Np1 x 76 39

2220

2022

Lp

84

44

10

3.5

672

6

19

Ls

19

38

Ns x 38

Coil Assembly Model

Current VS Force.

Coil Assembly

Magnetic Way


Power cable Ø8.5


Top mounting

1(A

ir ga

p)

55 (A

ssem

bly

heig

ht)

84 (Assembly width)

0.2mm stainless or epoxy cover(Optional)Ø6.6 thru

Mounting hole

43 44

1309.6

27001178.7654.6

68852690

396.6

46610.15.538

12.0

10.86.045.0

109.1133.03.4

52.0015

0.20.7

59.2

P

24.0

20.512.090.0

54.666.50.9

10.8012

DLM-CC6-84

Continuous force

Continuouscurrent

Peak force



Peak current

Linear Saturation



Peak force(N)(1)(2)



Performance(4)


Peak power(W)(2)




Pole pitch(mm)



Peak current (1)(2)

Electrical(4)


(2)



Inductance(mH)(2)



PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

BrownBlue

Green


1.5 mm2

1.5 mm2

1.5 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding




LM-CC-124

LM-CC-124

LM-MC-124

LM-CC-124 series

LM-CC-124 LM-MC-124

LM-CC2-124 1Np1

35

162Lp

314466

LM-CC4-124LM-CC6-124

LM-MC0-124 2Ns

711

114Ls

304456

LM-MC1-124LM-MC2-124

M6 x 6 47 Np x 76 39

2220

2020

20

Lp

2212

4

44

10

3.5

611

26

19Ls

19

38

Ns x 38

Coil Assembly Model


Current VS Force.

Coil Assembly

Magnetic Way

Power cable Ø8.5


Top mounting

1(A

ir ga

p)


55 (A

ssem

bly

heig

ht)

0.2mm Stainless or Epoxy cover(Optional)Ø6.6 thru

Mounting Hole

45 46

LM-CC2-124

1446628.6349.2

3067

735.2 1470.5 2205.7

175.4

1625.99.238

28811257.2698.4

6092350.9

31411.49.238

43271885.91047.7

91591510 3021 4531

526.3

46616.99.238

3.41.914.3

183.8224.0

15229.20

15

6.83.8

28.54.0 8.0 8.0 16.0 12.0 24.0

91.9112.03.8

46.3612.2

6.83.8

28.5

183.8224.07.5

114.6015

10.35.7

183.8224.05.0

76.4015

20.511.4

91.9112.01.3

15.8612.2

13.77.6

91.9112.01.9

28.1812.2

0.41.6

47.5

0.20.8

67.1

0.10.582.2

P D DP DPLM-CC4-124 LM-CC6-124

42.8 85.557.0


Peak force(N)(1)(2)



Performance(4)


Peak power(W)(2)




Pole pitch(mm)



Peak current (1)(2)

Electrical(4)


(2)



Inductance(mH)(2)



Continuous force

Continuouscurrent

Peak force



Peak current

Linear Saturation


PE + shielding

W phase




Hall IC + 5V

Pink

YellowGreen

Grey

White

BrownBlue

Green


1.5 mm2

1.5 mm2

1.5 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2

0.14 mm2GND



Shielding




Sizing Example

t1 t2 t3 t4

Vmax

Condition 1: Motion profile containing cruising section Condition 2 : Motion Profile without cruising velocity section

t1

t2

t3

t4

Vmax

F1 = ma + f = 5 x 10 +5 = 55 [N]

F2 = f = 5 [N]

F3 = ma – f = 5 x 10 - 5 = 45 [N]

F4 = 0 [N]

Cruising time：t2 = 3 [s]

Decelerating time：t3 = 0.2 [s]

Dwell time：t4 = 2 [s]

Friction Force：f = 5 [N]

Frms =

= = 14.2 [N]

F12 x t1+ F22 x t2 + F32 x t3 + F42 x t4 t1 + t2 + t3 + t4

552 x 0.2 + 52 x 3 + 452 x 0.2 + 00.2 + 3 + 0.2 + 2

Fmax = F1 = 55 [N]

Safety factor = 1.5

Frms =

= 18.8 [N]

F12 x t1+ F22 x t2 + F32 x t3 t1 + t2 + t3

252 x 0.5 + 152 x 0.5 + 00.5 + 0.5 + 0.2

Fmax = F1 = 25 [N]

Motor required peak force needs to be greater than Fmax x 1.5 = 55 x 1.5 = 82.5 [N]Motor required continuous force needs to be greater than Frms x 1.5 = 14.2 x 1.5 = 21.3 [N]Hence choose LM-PA-X2(Peak Force= 123.8[N], Continuous force = 31[N])

Motor required peak force needs to be greater than Fmax x 1.5 = 25 x 1.5 =37.5 [N]Motor required peak force needs to be greater than Frms x 1.5 = 18.8 x 1.5 = 28.2 [N]Hence choose LM-PA-X4 (Peak Force= 151.4[N]，Continuous force = 37.8[N])

Step2: Wiring selection

If W1 model is chosen

Irms = Frms / Kf = 21.3 / 17.2 = 1.24 [A]

Imax = Fmax / kf = 82.5 / 17.2 = 4.8 [A]

Required voltage = Vmax x Ke + Imax x R

= 2 x 20 + 4.8 x 17 = 121.6 [V]

Take safety factor = 1.3

Required supply voltage 121.6 x 1.3 = 158.1 [V]

Driver：

Continuous output current 2A > 1.24A

Peak output current 5A > 4.8A

Max. output voltage 300 V > 158.1V

W1 model matches requirements.

LM-PA-X2-W1 will be applicable.


Irms = Frms / Kf = 18.8 / 34.4 = 0.55 [A]

Imax = Fmax/ Kf = 25 / 34.4 = 0.73 [A]

Vmax = T/2 x a =1/2 x 4 = 2 [m/s]

Required voltage = Vmax x Ke + Imax x R

= 2 x 40 + 0.73 x 34 = 104.8 [V]

Take safety factor =1.3

Required supply voltage 104.8 x 1.3 = 136.2 [V]

Max. velocity：Vmax = 2 [m/s]

Load mass：m=5 [kg]

Acceleration：a = 10 [m/s2]

Accelerating time：t1 = 0.2 [s]

Driver maximum output voltage：300 VDC

Driver continuous output current：2A

Driver peak output current：5A

Driver maximum output voltage：80VDC

Driver continuous output current：2ADriver peak output current：4ALoad mass：5 [kg]Moving Time：T = 1 [s] Stroke：S = 1[m] Friction Force：f = 5 [N]

Note: For other calculation constraints or special requirements please contact cpc.

Step1: Thrust force calculation

47 48

Vmax

T t

t

T

a

s

Vmax Max. velocity

Acceleration

Stroke

s

s

m in

m/s

m/s2 in/s2

in/s

s

s

a =4S/T2= 4 x 1/1 = 4 m/s2

F1 = ma + f = 5 x 4 +5 = 25 [N]

F2 = ma – f = 5 x 4–5 =15 [N]

F3 = 0[N]

Frms =

Driver：



Max. output voltage 80V < 136.2V

Max. velocity cannot be reached with W1.


Irms = Frms / Kf = 18.8/17.2 = 1.1 [A]

Imax = Fmax / Kf = 25/17.2 = 1.45 [A]

Required voltage = Vmax. x Ke + Imax x R

= 2 x 20+ 1.45 x 8.5 = 52.3 [V]

Take safety factor = 1.3

Required supply voltage 52.3 x 1.3 = 68 [V]

Driver：



Max. output voltage 80V > 68V

W2 model matches requirements.

LM-PA-X4-W2 will be applicable.

V,Velocity

t, Time

V,Velocity

t, Time

Symbol Parameter Metric Imperial Symbol Parameter Metric Imperial

Accelerating time

Cruising time

Decelerating time

Dwell time

Stop time

Moving time

Max. velocity

Safety factor = 1.5

Step1: Thrust force calculation

Step2: Wiring selection

49 50

S iz ing Form

Customer Name / Filling Date DD/MM/YEAR

TelephoneContact Person

E-mail / Fax

Property: Specific travel distance in specific timeApplication: Pick and place, carriage etc.

1. Point-to-point motion without constant velocity


2. Point-to-Point Motion without constant velocity

a. Known Motion Condition

1 Load mass

2 Effective stroke

3 Moving time

4 Dwell time

kg

s

s

m

b. Driver Condition

1 Max. output voltage

2 Continuous current

3 Peak current

V

A

A

c. Encoder

2 Resolution m

1 Analog Digitalf. Motion Direction

1 Horizontal

2 Vertical

3 Tilt degrees

f. Motion Direction

1 Horizontal

2 Vertical

3 Tilt Degrees

g. Installation Method

1 Lying flat

2 Vertically standing

3 Wall mount


1 Lying flat


3 Wall mount

d. Working Environment

1 Room temperature

2 Constant temperature oC

3 Vacuum Torr

4 Clean room level

e. Motion Precision

1 Positioning accuracy

2 Repetitive accuracy

m

m

1 Load mass

4 Dwell time

kg

Hz

s

m

b. Driver Condition



3 Peak current

V

A

A

c. Encoder

2 Resolution m

1 Analog Digital


1 Room temperature


3 Vacuum Torr

4 Clean room level

e. Motion Precision



m

m

h. Space Restrictions

1 None

2 Yes


1 None

2 Yes

Velocity

Time

Cycle period / 2

Moving time Dwell time

Stroke

Velocity

Time

Cycle period / 2


Stroke

S iz ing Form



E-mail / Fax

3 Frequency

2 Effective stroke


51 52

S iz ing Form



E-mail / Fax


3. Point-to-Point Motion without constant velocity

1 Load mass

2 Effective stroke

4 Dwell time

kg

s

m

b. Driver Condition



3 Peak current

V

A

A

c. Encoder

2 Resolution m

1 Analog Digitalf. Motion Direction

1 Horizontal

2 Vertical

3 Tilt degrees


1 Lying flat


3 Wall mount


1 Room temperature


3 Vacuum Torr

4 Clean room level

e. Motion Precision



m

m


1 None

2 Yes

Velocity

Time

Cycle period / 2


Stroke

3 Acceleration m/s2

4 Dwell time

1 Load mass

2 Effective stroke

S iz ing Form



E-mail / Fax

kg

s

m/s2

s

m

Property: Work performed under constant velocityApplication: Scanning, inspection, cutting etc.

4. Point-to-Point Motion with constant velocity

Velocity

Time

Stroke

Cycle Period / 2

f. Motion Direction

1 Horizontal

2 Vertical

3 Tilt degrees


1 Lying flat


3 Wall mount


1 None

2 Yes

b. Driver Condition



3 Peak current

V

A

A

c. Encoder

2 Resolution m

1 Analog Digital


1 Room Temperature

2 Constant Temperature oC

3 Vacuum Torr

4 Clean room level

e. Motion Precision



m

m


a. Motion Condition

5 Acceleration

3 Moving time


53

1 Load mass

2 Effective stroke

3 Max. velocity

4 Acceleration time

kg

m/s

s

5 Dwell time s

m

S iz ing Form



E-mail / Fax

b. Driver Condition



3 Peak current

V

A

A

c. Encoder

2 Resolution m

1 Analog Digital


1 Room temperature


3 Vacuum Torr

4 Clean room level

e. Motion Precision



m

m

f. Motion Direction

1 Horizontal

2 Vertical

3 Tilt degrees


1 Lying flat


3 Wall mount


1 None

2 Yes


5. Point-to-point motion with constant velocity

Velocity

velocity

Time

Stroke

Acceleration Deceleration

Max.

Dwell time

Cycle period / 2

a. Motion Condition

1 Load mass

2 Effective stroke

3 Moving time

kg

s

5 Dwell time s

m

S iz ing Form



E-mail / Fax

b. Driver Condition



3 Peak current

V

A

A

c. Encoder

2 Resolution m

1 Analog Digital


1 Room temperature


3 Vacuum Torr

4 Clean room level

e. Motion Precision



m

m

f. Motion Direction

1 Horizontal

2 Vertical

3 Tilt degrees


1 Lying flat


3 Wall mount


1 None

2 Yes


6. Point-to-Point Motion with constant velocity section

Velocity

velocity

Time

Stroke

Acceleration Deceleration

Max.

Dwell time

Cycle Period / 2

a. Motion Condition

m/s24 Acceleration

54

Documents

LM series - chieftek Motor(en).pdf · 03 04 cc6-124 pex pdl pdx pd pbx pax pa pm pb cc4-124 cc2-124 cb6-120 cb4-120 cb2-120 ca6-115 ca4-115 ca2-115 ca6-75 ca4-75 ca2-75 ca6-55 ca4-55