KMR 1200 B

1.891-104

5.95

1-59

0 (0

6/9

9)

www.karcher.com

2

KMR 1200 B

Betriebsanleitung Seite 3Ersatzteillieste Seite 57

Operating Instructions Page 16Spare Parts List Page 57

Notice d’instructions Page 29Liste des pièces de rechange Page 57

Instrucciones de servicio Página 42Liste des pièces de rechange Página 57

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KMR 1200 B

16

Control elements

6. Fuse7. Ignition lock8. Accelerator pedal forwards/backwards9. Sweeping roller raise/lower

10 Hand brake

1. Choke2. Gas lever3. Filter cleaner4. Flap for large waste items5. Operating hour recorder

5 6 7

1

2

3

4 8

9

10

KMR 1200 B

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Safety regulations

1. Safety regulations Apart from complying with the information in the operatinginstructions, the general safety and accident preventionregulations of the legislator must also be taken intoconsideration, e.g. VBG 1 and VBG 12. Read the operatinginstructions, even if you have already worked with similarsweeping vacuum machines. It is absolutely essential thatyou familiarize yourself with all the equipment and operatingelements and their functions before starting the machine.There is no time to do this while you are working.

- Sweeping vacuum machines must only be operated bypersons who have received operator training, who havesatisfied their employer or employer’s representativethat they have the required operator skills, and who havebeen given express permission by the employer tooperate the machines.

- The sweeping vacuum machine may only be used inthose areas authorized by the employer or hisrepresentative .

- The machine must not be driven on public highways. Onsloping surfaces the angle of inclination at the side andin the direction of travel must not exceed 18%.

- Never leave the machine unattended while the key is inthe ignition.

- The operator may only leave the machine when themotors have come to a standstill, when the machine hasbeen secured so that it cannot move unintentionally andwhen the parking brake has been activated and the keyremoved.

- The key must be removed to prevent unauthorized useof the machine.

- The machine must be secured by means of impactpoints and load-securing straps or ropes duringtransportation by vehicle.

- It is not permitted to carry passengers.

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Safety regulations

- The operator must use the machine as stipulated. Theoperator must drive in accordance with local conditionsand must be alert to the public, especially children,when operating the machine.

- The machine must not constitute a danger.

- The warning and information signs located on themachine provide important information regarding thesafe operation of the machine.

- Care must be taken when refuelling that no gasolinefalls onto the surface.

- Before start up, check that the machine and theoperating equipment are in working order and that theyare safe to operate. The machine must not be used if itis not in working order.

- The attached devices may only be set in motion fromthe seated position.

- The machine must only be used with non-hazardouscategory “U” dust.

- The machine is not protected against rain or drippingwater.

- Do not open the cowling while the motor is running.

- Proper maintenance of the machine plays an importantrole in the prevention of accidents.

- The key must be removed before cleaning or servicingthe machine and before replacing parts.

- Appropriate tools must be used when carrying outmaintenance, repair and installation work, etc.

- Always remove the battery plug or disconnect the battery(negative pole) before working on the electricalequipment.

- Never sweep up burning or glowing objects.

KMR 1200 B

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Safety regulations

Special notes Spare parts

Please note that using other than Kärcher spare parts maylead to severe damage and serious accidents if theseparts have not been correctly manufactured, if they do notreplace the original part exactly or if they make the machineunsafe to use. Please always use Kärcher spare parts.

Accessories

Incorrect, unsuitable or defective accessories impair thefunction of the machine. Their use is dangerous. Pleaseonly use Kärcher accessories.

Battery

The battery is filled and charged and service free. Usedbatteries must be disposed of in an environment-friendlymanner in accordance with EC guidelines 91/157 EEC.

Guarantee

In each country the terms of guarantee are those issued bythe company responsible. We repair any defects whichoccur during the guarantee period free of charge, providedthey can be shown to have been caused by material ormanufacturing faults. In the event of a guarantee claim,please contact your dealer or the nearest authorizedcustomer service office and please provide your invoice.

KMR 1200 B

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Operation

2. Operation Important :Please first try driving the sweeper in an unobstructedarea until you have become really familiar with the variousoperating elements and their functions.

In the instructions that follow, directions (right, left, frontand rear) are always as seen from the driver’s seat.

2.1 Before starting work - Check the engine oil level (if necessary refill to max).- Check that you have sufficient fuel.- Empty the dirt container (if necessary).- Shake or replace the panel filter (if necessary).

Open the fuel cock:- With the hood open, unscrew the rear hand screw and

release the hood fastening.- Lift the hood slightly and push it out a little to the left.- Open the fuel cock.

Important:Close the fuel cock when not using the machine for a longperiod.

2.2 Starting the engine - Raise the main sweeping brush and side brushes.- Apply the hand brake.- Set the gas lever to running speed (it locks in place).- Pull the choke lever to the rear (only if the engine is

cold).- Turn the ignition key in the starter switch to the right and

hold it there until the engine starts.- Release the choke lever as soon as the engine runs

smoothly.

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Operation

2.3 Sweeping without suctioncleaning

This is recommended when the floor or pavement isdamp or wet.- Lower the side brushes.- Lower the sweeping brush (lever position 1, filter flap

closed).- Move the gas lever to bring the engine to running speed

(it locks in place).- Press the drive pedal down gently for movement in the

required direction.Press to the front - forwardsPress to the rear - reverse

- Open the coarse dirt flap by pressing the pedalwhenever any bulky material has to be picked up.

- Check the dirt container regularly and empty it asnecessary.

Note:When driving over door sills and similar obstructions, it isnecessary to raise the coarse-dirt flap or to raise thesweeping brush as the coarse-dirt flap could otherwisebe damaged.

2.4 Sweeping with suctioncleaning

This is recommended when the floor or pavement isdry.- Lower the side brushes.- Lower the sweeping brush (lever position 2, filter flap

open).- Subsequent operations as under Point 2.3.- Actuate the filter-cleaning lever depending on how

dusty it is (first switch off the engine).

Note:The speed at which the engine runs also determines thespeed at which the brush drum rotates and the speed atwhich the sweeper travels. If there is a lot of dust to beswept up, the engine speed and rate of travel should bereduced so as not to swirl up too much dust.

KMR 1200 B

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2.5 Suction with the suction hose(Accessory)

- Close the filter flap (lever position 3 or 1).- Set the engine to maximum speed by means of the gas

lever.- Take the suction hose out of its holder and perform the

required cleaning operation.

2.6 Travel without sweeping - Raise the side brush.- Raise the sweeping brush (lever position 3).

Note:If it is necessary to drive up a steep gradient it is better notto press the drive pedal right down. The sweeper will thenmove more slowly but be better able to climb the gradient.

2.7 Stopping and parking - Release the drive pedal. This will automatically brakethe sweeper and bring it to a stop.

- Move the gas lever to bring the engine to its lowestspeed.

- Apply the hand brake.- Stop the engine and remove the ignition key.

Note:The side brush and the sweeping brush should always beraised before the sweeper is put out of use.

2.8 Pushing the sweeper If it is required to move the sweeper without using itsengine, then the free-wheel lever on the hydrodynamicconverter should be locked in. After the sweeper hasbeen moved, the lever should be released again asotherwise it will not be possible to drive the sweeper.

Operation

KMR 1200 B

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Care and maintenance

3. Care and maintenance

Servicing operations

dailyevery 8operatinghours

weeklyevery 25operatinghours

monthlyevery 40operatinghours

half yearlyevery 100operatinghours

yearlyevery 500operatinghours

Engine

Check engine oil level (refill to max) X

Change oil* X

Clean air pre-filter X

Check filter cartridge X

Cooling system, clean cooling ribs X

Change fuel filter X

Change spark plug X

Check converter oil level (between the maxand min marks)

X

Check condition of seal strips X

Check panel filter elements X

Check V-belts X

Check chain X

Check bowden cables X

Check brake linings/adjust brake X

Check tyres and tyre pressures X

Check sweeping brush and side brushes X

Lubricate moving parts and tie rods X

Check condition of exhaust X

Clean filter X

Empty dirt container X

* The engine oil should be changed after the first 8 operating hours!** Also several times while sweeping, depending on the amount of dust in the air.

KMR 1200 B

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Maintenance operations

4. Maintenance operations

4.1 Replacing the sweeping brush - Stop the engine.- Raise the sweeping brush by means of the hand lever

and lock the lever in position.- Unscrew and remove the left-hand side cover.- Unscrew the hand nut on the brush axle, remove the

linkage for raising the brush.- Unscrew the three hand screws that hold the brush-

drum cover and swing the brush shaft as far as the stop,out of the working region.

- Remove the brush-drum cover together with the driveaxle.

- Pull the brush out to the side.

Note:When inserting the new brush, it should be ensured thatits nose engages in the recess in the right-hand driveelement. Be sure to install the new brush the right wayround (with the Vee arrangement of the bristles as shownbelow).

4.2 Replacing the side brushes - Stop the engine.- Raise the side brush(es) by means of the hand lever.- Loosen and unscrew the hand nut beneath the brush.- Remove the drive washer and the side brush.

Note:When fitting back the drive washer, it should be ensuredthat its lugs engage in the holes in the gear flange.

4.3 Replacing the sealing strips

How the brush should appear viewedfrom the front of the sweeper

Note:For it to be possible to maintain the specified vacuum inthe brush compartment, and thus for the sweeper to workwithout raising dust, it is essential for the sealing strips tobe in sound condition. Damaged strips should bereplaced immediately. The sealing strips at the sidesshould just reach to the floor and touch lightly against itwhile the strips at the front and rear have to be sopositioned that they bend over to the rear (they should beset about 5 mm deeper than the side strips).

KMR 1200 B

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- Stop the engine.- Remove the side covers.- Unscrew the fastening screws and remove the sealing

strips.- Fit new sealing strips and adjust their depth.- Tighten the fastening screws.

4.4 Replacing the sealing-brushstrips

- Stop the engine.- Unscrew the clamping screws and remove the brush

strips.- Insert the new strips and so adjust them that they rest

evenly against and seal the dirt container.- Tighten the clamping screws.

Note:The sealing strip that provides the seal between the dirtcontainer and the frame should be checked at least onceevery 40 operating hours. If the strip is damaged it shouldbe replaced immediately.

4.5 Replacing the panel filter Note:The purpose of the panel filter is to retain the dust that israised by the rotating brush. If the sweeper ceases toclean effectively or if dust escapes around the sweeperwhile sweeping, then the filter elements must be replaced(see und “Servicing operations”). Defective filter elementsmust be replaced immediately.- Stop the engine.- Open the cover and hood.- Unscrew the two hand screws, take out the frame and

remove the filter elements.- Insert new filter elements, put back the frame and

tighten the two hand screws.

Note:It is important that the frame is seated correctly againstthe edges of the filter elements.

Maintenance operations

4.6 Check/replace engine air filter - Release the hood and push it to the left as describedunder 2.1.

- Unscrew the hand screws that secure the air filtercover.

- Check the condition of the air filter (pre-filter and filtercartridge) and clean or replace if necessary.

KMR 1200 B

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Technical data

5. Technical data

5.1 Dimensions and weights Length 1540 mmWidth 900 mmHeight 930 mmHeight with seat 1350 mmPermitted total weight 420 kgUnladen weight 350 kg

Driving and sweeping speed, up to 8 km/hSweeping width without side brush 700 mmSweeping width with 1 side brush 950 mmSweeping width with 2 side brushes1200 mm

Coverage (theoretical):with 2 side brushes approx. 9600 m2/hwith 1 side brush approx. 7600 m2/hwithout side brush approx. 5600 m2/h

Capacity of dirt containerfor coarse dirtand fine dust approx. 70 l

Filter system:Filter area 3 x 1.0 m2

Sweeping brush with PVC bristles:Diameter 285 mmWidth 700 mmSpeed approx. 550 rpm

Side brushes :Diameter 420 mm

Tyres:Pneumatic tyres 3 x 140-6 TR6Diameter 300 mmAir pressure front 3 barAir pressure rear 2.5 bar

5.2 Driving and sweepingcapacities

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Technical data

Type VanguardMode of operation 4-strokeNumber of cylinders 1Cubic capacity 270 cm3

Working speed 2400 rpmMax. speed 3600 rpmPower 6.6 kW (9 HP) at 3600 rpmFuel Regular gasoline (lead-free)Engine oil SAE 10W30; 1,2 litreBattery Bosch 12 Volt, 36 AhGenerator 10 AmpElectric starterElectromagnetic ignitionSpark plug Champion RCI 2 YC

5.3 Engine

6. Troble shooting

6.1 Engine does not run - Check fuel tank, if necassary refill.- Check the engine oil level, if necassary refill to max.

5.4 Drive Infinately-variable-speed hydrostatic driveType Eaton 0700Gear oil 20W20 / 15W40

5.5 Noise emission With the engine running at normal operating speed, thenoise emission value related to the workplace is 76db(A), measured in accordance with DIN 45635 part 36and DIN 45648.

KMR 1200 B

28

3

KMR 1200 B

1.891-104.0KMR 1200 B

06/99 - 01/02

KARCHER

6.439-115.0

6.389-478.0

6.393-696.0

6.437-391.0

6.435-162.0

6.435-163.0

6.437-390.0

6.435-183.0

6.435-184.0

6.321-080.0

6.321-071.06.321-077.0

4

KMR 1200 B

1.891-104.0KMR 1200 B

06/99 - 02/02

6.903-410.0

KARCHER

7.312-165.0

7.306-022.0

6.903-379.0

6.491-256.0

6.961-445.06.304-089.0

6.491-220.0

6.491-250.0

6.491-597.0

6.310-066.0

6.304-063.0

6.310-066.0

6.491-251.0

24V 30A Wa

>>MICROMP<< LADETECHNIK

6.654-116.0