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KH1000 HYUNDAI WIA Heavy Duty Cutting Horizontal Machining Center

KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

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Page 1: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

KH1000HYUNDAI WIA Heavy Duty Cutting Horizontal Machining Center

Page 2: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

Resulting from years of experience, Hyundai WIA's KH1000 features a 2 step geared spindle, rigid construction and spacious work area. This powerful horizontal machining center delivers accurate machining and maximum productivity.

Technical LeaderKH1000

mm(in)

kg(lb)

-

r/min

kW(HP)

EA

mm(in)

Table Size

Max. Load Capacity

Spindle Taper

Spindle RPM

Spindle Output

Number of Tools

Travel(X/Y/Z)

2-1,000×1,000 (39.4″×39.4″)

2-3,000 (2-6,614)

BIG PLUS #50

8,000 [4,500] [8,000]

26/22 (34.8/29.5) [26/22 (34.8/29.5)] [26/22 (34.8/29.5)]

60 [90, 120]

2,100/1,350/1,400 (82.7″/53.1″/55.1″)

[SIEMENS]

Page 3: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

Robust Machining Center with Revolutionary Productivity KH1000

● Best in class max. work size of Ø1,900(Ø74.8″) and 1,500mm(59″) height

● High torque Spindles of 8,000rpm and 4,500rpm

● BBT50 Dual Contact Spindle for High Rigidity

● Spindle Oil Cooling Device for High Accuracy

● Shuttle Type APC

● Box Guideways on All Axes for Ultra-Rigidity

● 8-face Contact Y-axis Guideway

● Specially Designed Column That Minimize Thermal Displacement

Page 4: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

01 Basic FeaturesHeavy Duty Cutting & Productivity Horizontal Machining Center KH1000

◉Travel (X/Y/Z axis) : 2,100/1,350/1,400 mm (82.6″/53.1″/55.1″)

◉Max.LoadCapacity : 2×3,000 kg (2×6,614 lb)

Powerful Cutting Capability

01

03

04

02

ColumnMovingStructureThe column moving Z-axis prevents table sagging when loading or machining. Also, double-wall structure of the column minimizes thermal displacement and maximizes cutting force from X-axis which provides excellent performance in heavy duty cutting.

Page 5: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

01

8-FaceContactY-axisGuidewaySpindle head contacts 8 faces of Y-axis guideway. This new method allows cutting forces generated by the spindle head to be absorbed by the Y-axis box guideways which improves heavy duty cutting ability, accuracy, and surface finish.

BoxGuidewayforAllAxesBox guideways effectively offset vibration from travel axes enabling the machining of high precision products.

AirSemi-RisingSlidewayBy applying the air semi-rising slideways, the load on the Z-axis slideway is decreased. Therefore, positioning and repeatability accuracy can be maintained for a long time.

SpindleThe spindle applies ultra precision cylindrical roller bearings, significantly reducing spindle noise and vibration.

This rigid structure, along with its powerful tool clamping force leads to powerful cutting ability.

ShuttleTypeAPCProductivity is improved through Shuttle Type APC that makes large-sized workpiece machining easier.

02 03

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Basic Features

Page 6: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

02 Powerful Cutting SpindleHigh Productivity Achieved with High Rigidity and High PrecisionKH1000

Page 7: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

GearDrivenSpindleKH1000 is designed with a 2 step gear driven spindle(3 step gear driven spindle:Option), which provides high torque at low rpm and stability at high rpm.

0

26[34.9]25.6[34.3]

22[29.5]21.7[29]

31[22.9]26.3[19.4]

8,0005,143

1,286

1,268

1,228

307

807[595.2]

686[503]

8,000rpm (2 Step Gear)

Spindle Speed (r/min)

Power (kW[HP]) Torque (N∙m[lbf∙ft])

0

26[34.9]

22[29.5]

55[40.6]47[34.7]

4,5001,285 1,286307 321313

76

3,234[2,385.3]2,744[2,023.9]

4,500rpm (3 Step Gear)

Spindle Speed (r/min)

Power (kW) Torque (N∙m[lbf∙ft])

807N∙m[595.2lbf∙ft] (30min S3 60%)

686N∙m[503lbf∙ft] (Cont.)

26kW[34.9HP] (30min S3 60%)

22kW[29.5HP] (Cont.)

3,234N∙m[2,385.3lbf∙ft] (30min)2,744N∙m[2,023.9lbf∙ft] (Cont.)

26kW[34.9HP] (30min)

22kW[29.5HP] (Cont.)

0

26[34.9]

22[29.5]

19.4[14.3]

8,0001,126 5,000 6,5003071,023 1,286

76

1,007[742.7]818[603.3]

8,000rpm (2 Step Gear)

Spindle Speed (r/min)

Power (kW) Torque (N∙m[lbf∙ft])

26kW[34.9HP] (S6-60%)22kW[29.5HP] (Cont.)

1,007N∙m[742.7lbf∙ft] (S6-60%)818N∙m[603.3lbf∙ft] (Cont.)

DualContactSpindleThe Big Plus spindle system (BBT) provides dual contact between the spindle face and the flange face of the tool holder.

The increase in standard diameter improves stiffness and ATC repeatability, and Z-axis displacement is prevented which further extends tool life.

Before Clamping After Clamping

Clamping

Non Contact Contact

Axial Movement is Important for Face Contact

ThroughSpindleCoolantThrough Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while decreasing cycle time.

20bar / 30bar / 70bar

(290 psi / 435 psi / 1,015 psi)

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Spindle

Page 8: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

03 APC & PalletHigh Productivity Achievedwith High Rigidity and High PrecisionKH1000

AdaptationofShuttleTypeAPCKH1000 is equipped with a shuttle type APC(Automatic Pallet Changer) as standard. The pallet can be rotated in the loading station for quick and easy load/unload of machined parts.

APCSafetySensorsSafety sensors on APC covers detect the presence of operaters near APC. When a contact is detected on the beam, APC automatically stops. This helps establish a safe work environment.

EnhancedConvenienceofAPCAn additional control panel is provided for APC operating.

Page 9: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

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Peripheral Device

TableThe powerful clamping by clamping plate is suitable for heavy duty cutting. Precise indexing is possible with 1° index table(0.001° : Option) which uses high precision couplings.

Ø1,900(Ø74.8″)

1,500mm

(59″) 3,000 kg

(6,614 lb)

WorkArea

AirClearingSystemDuring the pallet change cycle, strong air blasts from the taper cones on the machine table helps remove chips to provide clean surface for locating the pallet. This ensures high accuracy of pallet positioning and guarantees optimum rigidity.

PalletBrushPallet brush is added to remove chip during pallet change. ◉TapPallet

◉T-SlotPallet

Page 10: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

04 Magazine & ATCHigh Productivity Achieved with High Rigidity and High PrecisionKH1000

Page 11: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

ATCAirBlow&BrushTool Holders are automatically cleaned by an air blow and brush when they are placed in the standby position.

Penetration air blow

Brush

MagazineKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection method and 2 types of ATC cycles; for heavy tools and standard tools, increase convenience.

◉Max.ToolWeight : 35 kg (77 lb)

60Tool

90Tool 120Tool

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Peripheral Device

◉MachineDimensionsAccordingtoMagazineSelection 60 Tool : 9,440 mm (371.6″) 80 Tool : 9,765 mm (384.4″)

120 Tool : 10,076 mm (396.6″)

Page 12: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

05 SIEMENS ControllerThe Powerful CNC platform for Machine Tools

KH1000

DIFFERENTIATEDCAPABILITIES,INTEGRATEDENGINEERINGPERFECTLYINTERLINKEDSIEMENS 840D Milling is the latest generation controller, with the capability of running up to 5 spindles on one machine. It is designed for horizontal/vertical all-purpose equipment.

The powerful 80-bit controller reduces processing time and increases productivity. It supports the preparation of a variety of programs and setup functions. It is easy to handle.

Page 13: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

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• Dialogue-type programming, simple and convenient

• Effective specifications for small quantity batch production

• Step-by-step operation possible without knowledge of the DIN/ISO code

Shop Mill

• 3D confirmation of the completed processing configuration of the NC program is possible.

•Offers standards for 2D simulation.• Possible to confirm the simulation of

the NC grogram during processing.

3D Simulation

• Easy to install/uninstall an option (Ex : barfeeder and chip conveyor, etc.)

• Possible to install in one motion without revision of individual perimeters.

• A spate list is unnecessary as option items are indicated with letters.

Easy Screen

SIEMENS MDynamics is required for a variety of CNC mold processing software solution that combines in one package, you can achieve the highest quality of processing.

If the ISO Dialect (G291) is ordered, JIS-based G-code programs can be used. (Standard)

SIEMENS Technology SIEMENS MDynamics

ISO CodeProgramming

SIEMENS

Page 14: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

06 Smart SystemSoftware for Smart Operating and MachiningKH1000

Intelligent Machining

Machine Monitoring

High Precision

High Productivity Energy Savin

g

HW-TM | HW-MCS | HW-A

FC

HW-TOM

| HW-WCM | HW-TIDMHW-ESS

User Friendly

HW-MMSHW-TDC | HW

-WARM

UP

HYUNDAI WIA Smart System for Horizontal Machining Center

User Convenience

HW-eDNC

HW-MCG

Faster processing and enhanced accuracy in are possiblethrough the HYUNDAI WIA Smart System. The user friendly software and equipment monitoring of the Smart System maximizes productivity.

HW-eDNCHYUNDAI WIA ethernet Direct Numerical Control

This software allows transmition of NC data between PC and a machine's CNC. The processing programs can be managed on the PC through the ethernet or serial communication.

HW-MMSHYUNDAI WIAMachine Monitoring System

This software is for remote control monitoring of equipment status (mobile, PC.) It checks and manages the state of multiple machines and the progress of processing on a real time basis.

Page 15: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

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HYUNDAI WIA Smart System

HW-TIDMHYUNDAI WIATool ID Manager

Tool Management Software that stores unique tool information such as shape and wear on RF chips, communicating the information with NC to automatically manage tool setting.

HW-TDCHYUNDAI WIA Thermal Displacement Compensation

Software that measures the changes in the external environment as well as heat emission during processing to help reduce thermal displacement.

HW-ESSHYUNDAI WIAEnergy Saving System

An environmental friendly software that reduces the unnecessarily wasted standby power waiting for an operation.

(FANUC)

HW-MCGHYUNDAI WIAMachine Guidance

Software that offers operation, maintenance, management monitoring and various user friendly features.

(FANUC)

HW-WARMUPHYUNDAI WIAWARMing Up

Warm-up software that measures main spindle halt and offers system warm-up time automatically.

HW-TOMHYUNDAI WIATool Offset Measurement

User friendly GUI software that indicates tool length, diameter, and damage (H/W excluded)

(FANUC)

HW-WCMHYUNDAI WIA Work Coordinate Measurement

User-friendly GUI software that measures work coordinates (H/W excluded )

(FANUC)

HW-TMHYUNDAI WIATool Monitoring

A tool monitoring software which analyzes the load of the spindle motor to determine and monitor possible damage of tools.

(FANUC)

HW-AFCHYUNDAI WIAAdaptive Feed Control

Software that controls the feed automatically to maintain a certain working load to extend tool life as well as productivity.

(FANUC)

HW-MCSHYUNDAI WIAMachining Condition Selection

Software that automatically sets cutting and feeding parameters according to the machining types (speed, degree, quality)

(FANUC)

Page 16: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

MistCollectorMist Collector reduces the amount of smoke and oil mist in the air. This helps build a safe and comfortable working environment and improve durability.

OilSkimmerAn oil skimmer can increase coolant and tool life by removing tramp oil contaminants.

Environment Device

User ConvenienceVarious Devices for User Convenience

LinearScale&RotaryScaleLinear scale and rotary scale help process highly accurate products through precise positioning.

Linear Scale Rotary Scale

Precision Device

07KH1000

WorkMeasuringWorkpiece coordinate values can be set automatically using the optional spindle probe.

Measuring Device

Laser Type

Touch Type

ToolMeasuringTool lengths and diameters can be set automatically using the optional tool setter. This can also be used to monitor attrition and detect broken tools.

Page 17: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

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Dual screw type chip conveyors are located at each side of the bed which makes it convenient to remove chips.

Chip Disposal

Optional

•Hinge Belt Type : Highly efficient when disposing a lot of chips. Capable of handling stringy chips.(Long Chip)•Scraper Type : Convenient for shortly cut chips.. (Short Chip)•Drum Filter Type : Advantageous in precision, as the chips do not flow in to the coolant nozzle. (AL Chip)

Timely and effective disposal of chips will enhance productivity as well as working environment.

Chip Conveyor

HydraulicSupplyUnitInstead of the standard hydraulic supply unit, an optional fixture unit can bring the pressure up to 70 bar (1,015 psi), maximizing the clamping force on the fixture.

Hydraulic Device

Page 18: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

Machining CapabilityThe Best Performance, Powerful Cutting, High Speed Horizontal Machining Center08KH1000

Page 19: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

Sample Workpieces

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Peripheral Device

FACE MILL, S45CTool DiameterSpindle rpmFeed RateCutting WidthCutting Depth

Ø125 (Ø4.921″)600 r/min 1,134 mm/min (44.6 ipm)100 mm (3.94″)6 mm (0.236″)

DRILL, S45C Tool DiameterSpindle rpmFeed Rate

Ø60 (Ø2.36 ipm)143 r/min21 mm/min (0.826 ipm)

TAP, S45C Tool DiameterSpindle rpmFeed Rate

M52×P5.042 r/min210 mm/min (8.27 ipm)

❖ The above results might be different by types of processing circumstances.

Page 20: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

KH1000○○

●☆☆●

●○○●○●●○○●○●○○○○○○☆○○○○

☆☆○○☆☆○☆☆☆

○○○●☆

---☆☆-○☆○○☆

-

-

☆☆○○☆☆

Machining Condition Selection (HW-MCS) : FANUCAdaptive Feed Control (HW-AFC) : FANUCETCTool BoxCustomized ColorCAD&CAM SoftwareAIR Lift Slide MethodElectric DeviceCall LightCall LightCall Light & BuzzerWork LightElectric Cabinet LightDoor Inter-LockRemote MPGMPG

Spindle Load Meter

Spindle Speed Meter

Work CounterTotal CounterTool Counter

Multi Tool Counter

Electric Circuit BreakerAVR (Auto Voltage Regulator)Transformer & CableFlash Memory CardAuto Power OffBack up Module for Black outMesuring Device

Air Zero

Work Measuring Device"TLM(Marposs/Renishaw/Bloom)"Tool Broken Detective DeviceLinear ScaleRotary ScalePallet Close Confirmation DeviceCoolant Level Sensor (Only for Chip Conveyor)EnvironmentAir ConditionerDehumidifierOil Mist CollectorOil Skimmer (Only for Chip Conveyor)MQL (Minimal Quantity Lubrication)Fixture & Automation

Auto Door

Auto Shutter (Only for Automatic System)Sub Operation Pannel

Control of Additional Axis

External M code 4eaAutomation Interface

I/O Extension (In & Out)

PPL (6PPL)Hyd. Device

Std. Hyd. Unit

Center Type Hyd. Supply Unit (Upper)Manual CouplerAuto Coupler

Hyd. Unit for Fixture

Need for Munsel No.

Z Axis 1 Color : ■3 Color : ■■■3 Color : ■■■B

FANUC (Mounted Type)SIEMENS (Built-in Type)FANUC (Mounted Type)SIEMENS (Built-in Type)DigitalDigitalDigital6ea9ea

35kVA

TACOSMC

TouchLaser

X/Y/Z AxisB Axis

Std.High Speed

1 Axis/Pallet2 Axis/Pallet

16Contact32Contact

45bar (652.7 psi) / 60ℓ(16.9 gal)70 bar (1,015 psi)/100ℓ(26.4 gal)

2x4(8Port)

2x2(4Port)

45bar (653psi)70bar (1,015psi)100bar (1,450 psi)Customized

Standard&Optional

4,500rpm (FANUC)8,000rpm (FANUC)8,000rpm (SIEMENS)Spindle Cooling SystemATC

ATC Extension

Tool Shank Type

Heavy Weight Tool

U-Center

Stud Bolt Collet Change

Servo Motor MagazineTable & ColumnAPCTap Type PalletT-Slot PalletStd. TableB Axis NC TableCoolant SystemStd. Coolant (Nozzle)Bed Flushing Coolant

Through Spindle Coolant*

Shower CoolantGun CoolantSide Oil Hole CoolantAir GunCutting Air BlowTool Measuring Air Blow (Only for TLM)Air Blow for AutomationThru MQL Device (Without MQL)Coolant ChillerPower Coolant System (For Automation)Chip DisposalCoolant TankCabin Screw Chip ConveyorChip Conveyor Hinge/Scraper(Tank Position/Chip Disposal) MagenticSpecial Chip Conveyor (Drum Filter)

Chip Wagon

Safety DeviceAPC Splash GuardTotal Splash GuardS/WMachine Guidance (HW-MCG) : FANUCTool Monitoring System (HW-TM) : FANUCTool ID Manager (HW-TIDM)DNC Software (HW-eDNC)Spindle Heat Distortion Compensation (HW-TDC)Spindle Warm up Function (HW-WARMUP)Energy Saving System (HW-ESS) : FANUCMachine Monitoring System (HW-MMS)Tool Offset Measurement (HW-TOM) : FANUCWork Coordinate Measurement (HW-WCM) : FANUC

3 Step Gear2 Step Gear2 Step Gear

406090120BT50BBT50CAT50/BCV5020kg (44lb)35kg (77.2lb)D'andrea45°60°90°

Shuttle

1°0.001°

20 bar (290 psi)30 bar (435 psi),20ℓ(5.3 gal)70 bar (1,015 psi),15ℓ(3.9 gal)

770ℓ(203.4 gal)

Left(Rear)Left(Rear)

Standard (180ℓ[47.5 gal])Swing(200ℓ[52.8 gal])Swing Large Size(290ℓ[76.6 gal])Large Size(330ℓ[87.2 gal])Customized

Spindle S/W

● : Standard ○ : Option ☆ : Prior Consultation - : non applicable

KH1000○●○●

-●○○-●○-●☆●○○☆

●●○●○

●-○

●○☆○○○☆☆☆☆

●●○○☆

-●

☆○☆○○○☆☆○○

Through Spindle Coolant* : Please check the filter types with sales representative.Specifications are subject to change without notice for improvement.

SPECIFICATIONS

Page 21: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

unit : mm(in)ExternalDimensions

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SPECIFICATIONS

1460

(57.

5)

800

1815 (71.4) 5890 (231.8)

7705 (303.3)

3130

(123

.2)

859

(33.

8)39

89 (1

57)

2499

(98.

4)

2315

(91.

1)81

5(3

2.0)

859

(33.

8)

1070(42.1)

8775 (345.4)

9440 (371.6) (60 Tool)

9765 (384.4) (90 Tool)

10076 (396.7) (120 Tool)

3989

(157

)

2790

(109

.8)

859

(33.

8)

4800 (188.9)295(11.6) 5095 (200.5)

2585 (101.7) 2215 (87.2)

465

(18.

3)34

69 (1

36.5

)85

0(3

3.5)

Page 22: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

unit : mm(in)TableDimensions

18 (0.7

)

100(3.9)

160(6.3)

160(6.3)

160(6.3)

160(6.3)

160(6.3)

100(3.9)

500 (19.7) 500 (19.7)1000 (39.4)

100(3.9)

160(6.3)

160(6.3)

160(6.3)

160(6.3)

160(6.3)

100(3.9)

500 (19.7) 500 (19.7)1000 (39.4)

100

(3.9

)16

0(6

.3)

160

(6.3

)16

0(6

.3)

160

(6.3

)16

0(6

.3)

100

(3.9

)

500

(19.

7)50

0 (1

9.7)

1000

(39.

4)

30(1.2)

30 (1.2

)

485

(19.

1)80 (3.1

)

18(0.7)

36(1.4)

90(3.5)

25 (1)

485

(19.

1)80 (3.1

)

18(0.7)

36(1.4)

90(3.5)

25 (1)

300(11.8) 400(15.7) 300(11.8)

25(1) 175(6.9)175(6.9) 25(1)36(1.4)

54 (2.1

)

3-M16 HEX SOCKET HEAD BOLT

300(11.8) 400(15.7) 300(11.8)

25(1) 175(6.9)175(6.9) 25(1)

3-M16 HEX SOCKET HEAD BOLT

(B:0

°)(B

:0°)

18 (0.7

)

30

30

36 (1.4

)54 (2.1

)

500

(19.

7)50

0 (1

9.7)

1000

(39.

4)

22 H8

2416

37+0.2 0.0

(T-SLOT DETAIL)

Ø22118°

0.5 40 53

(TAP DETAIL)

TAP DETAIL

37-M20 TAP DP4037-3/4"-10UNC

+0.2

0.0

+0.033 0.000

SPECIFICATIONS

Page 23: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

unit : mm(in)ToolShank

SPECIFICATIONS

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Through coolant

CAT-50/BCV50Ø6

(Ø0.

23)

60°

Ø6.2

(0.2

44)

Ø8 (0

.315

)

1BP8

1BP8

16 (0.63)

7 (0.276)

Through coolant

Ø6(Ø

0.23

)

60°

Ø6.2

(0.2

44)

Ø8 (0

.315

)

1BP8

1BP8

16 (0.63)

7 (0.276)

101.8 (4.000)

Ø69

.8(Ø

2.75

0)

Ø98

.4 (3

.875

)

19.05 (0.750)45

(1.772)

1.5 (0.059)(BCV50, BIG PLUS) 37.5

(1.478)35.1

(1.383)

25.8

(1.0

15)

1″-8UNC

7/24

23 (0

.906

)

60°3.2(0.125) (CAT50)

45°

BT50/BBT50, BIG PLUS1.5 (0.059)(BBT50)

35.4(1.39)

25.7

(1.0

1)

Ø10

0 (Ø

3.93

)

Ø69

.85

(Ø2.

75)

Ø17

(Ø0.

66)

Ø23

(Ø0.

91)

60°

38(1.49)

23.2 (0.91)

10 (0.39)

45(1.77)

101.8 (4)

7/24

M24

35(1.37)

15(0.59)

45°

3 (0.11)(BT50)

Through coolant

CAT-50/BCV50

Ø6(Ø

0.23

)

60°

Ø6.2

(0.2

44)

Ø8 (0

.315

)

1BP8

1BP8

16 (0.63)

7 (0.276)

Through coolantØ6

(Ø0.

23)

60°

Ø6.2

(0.2

44)

Ø8 (0

.315

)

1BP8

1BP8

16 (0.63)

7 (0.276)

101.8 (4.000)

Ø69

.8(Ø

2.75

0)

Ø98

.4 (3

.875

)

19.05 (0.750)45

(1.772)

1.5 (0.059)(BCV50, BIG PLUS) 37.5

(1.478)35.1

(1.383)

25.8

(1.0

15)

1″-8UNC

7/24

23 (0

.906

)

60°3.2(0.125) (CAT50)

45°

BT50/BBT50, BIG PLUS1.5 (0.059)(BBT50)

35.4(1.39)

25.7

(1.0

1)

Ø10

0 (Ø

3.93

)

Ø69

.85

(Ø2.

75)

Ø17

(Ø0.

66)

Ø23

(Ø0.

91)

60°

38(1.49)

23.2 (0.91)

10 (0.39)

45(1.77)

101.8 (4)

7/24

M24

35(1.37)

15(0.59)

45°

3 (0.11)(BT50)

Page 24: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

Specifications are subject to change without notice for improvement.

Table Size

Maximum Load Capacity

Maximum Working Size

Min. Indexing Angle

Spindle Taper

Spindle RPM

Spindle Motor Output (Max./Cont.)

Spindle Torque (Max./Cont.)

Spindle Driving Method

Travel (X, Y, Z)

Distance from Column to SP. center

Distance from Table Surface to SP

Rapid Traverse Rate (X/Y/Z)

Slide Type

Number of Tools

Tool Shank

Max. Tool Dia. (W.T/W.O)

Max. Tool Length

Max. Tool Weight

Tool Selection Method

Tool Change Time T-T

C-C

No. of Pallet

Pallet Change Time

APC Type

Coolant Tank

Lubricating Tank

Hydraulic Tank

Air Consumption (0.5MPa)

Electric Power Supply

Thickness of Power Cable

Voltage

Floor Space (L×W)

Height

Weight

Controller

TAbLE

FEED

TANkCAPACITY

SPINDLE

ATC

APC

MACHINE

NC

PoWERSUPPLY

mm(in)

kgf(lbf)

mm(in)

deg

-

r/min

kW(HP)

N·m (lbf·ft)

-

mm(in)

mm(in)

mm(in)

m/min(ipm)

-

EA

-

mm(in)

mm(in)

kg(lb)

-

sec

sec

EA

sec

-

ℓ(gal)

ℓ(gal)

ℓ(gal)

ℓ/min

KVA

Sq

V/Hz

mm(in)

mm(in)

kg(lb)

-

ITEM KH1000

1,000×1,000 (39.4″×39.4″)

2-3,000 (2-6,614)

Ø1,900×H1,500 (Ø74.8″×H59.1″)

1° [0.001°]

BIG PLUS#50

8,000 [4,500] [8,000]

26/22 (34.8/29.5) [26/22 (34.8/29.5)] [26/22 (34.8/29.5)]

807/686 (595.2/505.9) [3,234/2,744 (2,385.3/2,023.8)] [1,007/818 (742.7/603.3)]

GEAR

2,100/1,350/1,400 (82.7″/53.1″/55.1″)

0 ~ 1,350 (1″~53.2″)

300 ~ 1,700 (11.8″~66.9″)

20/20/20 (787.4/787.4/787.4)

BOX GUIDE

60 [90, 120]

BBT50 [BCV50]

Ø110/Ø245 (Ø4.3″/Ø9.6″)

600 (23.6″)

35 (77)

FIXED ADRESS

9

13

2 [1]

110

ShUTTLE

770 (203.4)

8.5 (2.2)

60 (15.9)

500 (132)

46

OVER 50

220/60 (200/50)

5,095×8,775 (200.6″×345.5″) (60 Tool)

3,989 (157″)

30,000 (66,138)

FANUC 31i-A [SIEMENS 840D sl]

Specifications [ ] : Option

SPECIFICATIONS

Page 25: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

CONTROLLER

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SIEMENS840DslControl FunctionMax. configuration of axisMax. configuration of axis and sp.Least Command/inputFeed FunctionFeedrate OverrideRapid Traverse OverrideTool Function Tool Radius Comp.Zero Offset (G54, G55, G56, G57 ,G58, G59)Programmable Zero Offset3D Tool Radius CompensationDisplay

Language CRT/MDIScreen saverSpindle FunctionSpindle OverrideSpindle OrientationSpindle Speed LimitationRigid TappingManual operationManual Handle/Jog FeedRepositionReference ApproachSpindle ControlAuto operationSingle BlockFeed HoldOptional Block SkipMachine Lock (PRT)Dry RunSimulationDiagnosis FunctionAlarm DisplayMonitorProgramming Function

Part Program Storage Length

Program NameSubroutine CallAbsolute/incremental CommandProgramming Input & Interpolation FunctionScaling / RotationInch / Metric ConversionConversational Cycle ProgramBlock SearchMacroRead/Write System VariableBackGround EditingMiscellaneous FunctionsSkipProgram StopLookahead, Jerk Limitation Feed& Forward ControlHelical interpolationCOMPCAD, COMPCURBCylinderical interpolationWork Coordiante interpolationInteractive ProgramFanuc Program exe.Machining Package Milling

Max 5 axis (Max. 31 Axis)Max 5 axis (Max. 31 Axis)0.001mm / 0.0001inch

0 - 120%F1, 5, 25/50, 100%

6EA (MAX:100EA)

Chinese Simplified, English, FrenchGerman, Italian, SpanishTFT 10.4˝ Color

50% - 120%

Ref 1, 2 ApproachStart, Stop, Rev, Jog, Ort.

3MB(7500M) **Additional CF card (512MB) possible23 digits7LevelG90 - G91

M - Code

M00, M01, M02, M30

Protection FunctionEmergency StopSoft Limit / Over TravelContour MonitoringProgram ProtectionAutomation Support Fun.Actual Speed DisplayTool Life ManagementWork CountLanguage

Two Language Switchable

DATA TransferRS 232C I/F

Ethernet

optionPCU50USB Memory Stick (Only PCU50)Lan Flash PCU20(Only Flash Card 512MB)Temperature Compensation

Figures in inch are converted from metric values.Design and specifications are subject to change without notice.

Time, PartsInternal

Chinese Traditional, Czech, Danish Dutch, Finnish, Hungarian, Japanese Korean, Polish, Russian, Swedish Portuguese, Turkish

Network management software is necessary

With HarddiskOnly PCU50Network management software, Spline interpolation is standard

Page 26: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

CONTROLLER

FANUC31i-AAxis control / Display unitControlled axisSimultaneous controllable axis

Least input increment

Least command increment

Inch / Metric conversionInterlockMachine lockEmergency stopStored stroke check 1Follow-upServo offBacklash compensationPosition switchStored pitch error compensationLCD/MDIoperationAutomatic operation (memory)MDI operationDNC operationProgram restartWrong operation preventionBuffer registerProgram check functionSingle blockFeed functionsManual jog feedManual handle feed-rateFeed commandFeedrate overrideJog feedRapid traverse overrideOverride cancelRapid traverse bell-shaped acceleration/decelerationProgram input & Interpolation functionsAI contour control(AICC) Label SkipControl in/outNano InterpolationExact stop mode/Exact stopDwellHelical interpolationThreading/synchronous feedManual reference point returnReference point returnReference point return check2nd, 3rd, 4th Reference point returnProgram stop/endTape codeOptional block skipMax. programmable dimensionsProgram numberAbsolute/incremental commandDecimal point inputPlane selectionWork coordinate presetAdditional work coordinate systemManual absoluteProgrammable data inputSub program callCustom macroCircular interpolationCanned cycleOptional chamfering/corner RSkip functionAutomatic coordinate system settingCoordinate system rotationProgrammable mirror image

4 axes (X, Y, Z, B) 3 axes (Max. 4 axes)X, Y, Z axis : 0.001mm (0.0001″)B axis : 0.001degX, Y, Z axis : 0.001mm (0.0001″)B axis : 0.001degG20 / G21Each axis / All axesAll axes

Over-travel

+/- 0~9999 pulse (rapid traverse & cutting feed)

10.4″ color LCD

Need DNC Program

Dry run, program check

Rapid, Jog, handlex1, x10, x100F code feedrate direct command0~200% (10% Unit)0~5,000mm/min (197ipm)F0,F1,F25%,F50%,F100%

30 Block

Positioning/Linear/Circular (G00/G01/G02/G03)G61 / G09G04, 0~9999.9999 sec

G33

G28G27G30M00, M01 / M02, M30EIA / ISO Automatic recognition1 ea+/- 9999.9999” (+/- 8 digits)O4 / N8G90 / G91

G17, G18, G19G52~G59G54.1 P1~P48 (48 pair)“On” fixedG1010 Step

G02, G03G73, G74, G76, G80 ~ G89

G31

G68, G69G50.1, G51.1

Sub / Spindle functionsMiscellaneous functionMiscellaneous function lockSpindle speed commandSpindle speed overrideSpindle orientationRigid tappingTool functions / Tool compensationTool functionCutter compensation CTool length measurementTool length compensationTool offset pairsTool life managementData input / output & Editing functionsReader/Puncher interfaceMemory card input/outputEmbeded EthernetPart program storage lengthRegistered programsMemory lockBack ground editingExtended part program editingExtenal messageSetting, display, diagnosisSelf-diagnosis functionHistory displayHelp functionRun hour/Parts count displayActual cutting feedrate displayGraphic displayOperation monitor screenSpindle/Servo setting screenMulti-language displayLCD Screen SaveAuto Data Backup

optionSub Axis ControlWork coordinate CommandWork coordinate InterpolationHelical interpolationSingle direction positioningExtenal data inputFAST ethernetAdditional work coordinate systemScalingFS 15 Tape fornatTool offset numberPart program storage lengthHigh Speed Skip FunctionData serverAI contour control(AICC)

AI contour control(AICC) 1

AI contour control(AICC) 2

Manual Guide iOptional BlockskipHandle interupt3 axis MPGprogram storage lengthProtection of data at 8 levelsAdditional custom micro change

Figures in inch are converted from metric values.Design and specifications are subject to change without notice.

M4 digit

S5 digits, binary output50% ~ 150% (10% Unit)

Max. T8 digitsG40~G42Z axis INPUT CG43, G44, G4999 pair

RS232C

100Mbps320m (128Kbyte)250 ea

Copy, move, change of NC program

Alarm & operator message

Selection of 5 optional languageScreen saver

G15, G16G12.1, G13.1G07.1G60Tool offset/message/machine zero point shift100 Mbps300 pair

200 pairMax. 1000 ea

1GB200 Block/Select the machining conditions600 Block/Select the machining conditionsData Server/Automatic shut-off device1000 Block/Select the machining conditionsData Server/Automatic shut-off deviceinteractive program9 ea (Application can be limited)

640m (256Kbyte) / 5120m (2Mbyte)

#100 ~ #199, #500 ~ #999

Page 27: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

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GLOBALNETWORK

Changwon Technical Center / R&D Center / Factory153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea (Zip Code : 51533)TEL : +82 55 280 9114 FAX : +82 55 282 9680

Uiwang Technical Center / R&D Center37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea (Zip Code : 16082)TEL : +82 31 596 8209 Fax : +82 55 210 9804

HEADqUARTER

OVERSEAS OFFICESHYUNDAI WIAMachine Tools America 265, Spring Lake Drive, Itasca, IL, 60143

TEL : +1 201 489 2887 FAX : +1 201 489 2723

Jiangsu HYUNDAI WIANo.6 Fenghuang Road, Fenghuang Town, Zhangjjagang City, Jiangsu province, China

TEL : +86 512 5672 6808FAX : +86 512 5671 6960

Chengdu OfficeNO.508 Room, B Block, AFC Plaza, NO.88 Jiaozi Road, High-tech Zone, Chengdu, China 610041

TEL : +86 28 8665 5550FAX : +86 28 8666 2985

HYUNDAI WIAMachine Tools Europe Kaiserleipromenade 5, D-63067 Offenbach, Germany

TEL : +49 69271 472 701FAX : +49 69271 472 719

Hyundai WIA Machine Tools ChinaShanghai Office1-3F, Bldg6, No.1535 Hongmei Road, Xuhui District, Shanghai, China, 200233

TEL : +86 21 6427 9885FAX : +86 21 3431 0376

Wuhan Office Room 302, B tower, Donghe Center, Dongfeng three road, Zhuankou, Wuhan, Hubei, China 430056

TEL : +86 27 5956 3256~7FAX : +86 27 5952 3258

Raunheim Service CenterRaunheim R&D CenterKelsterbacher Strasse 51, 65479 Raunheim, Germany

TEL : +49 6142 9256 0 FAX : +49 6142 834 100

Beijing Office13 Floor Building B Zhonghangji square, No.15 Ronghua South Road, Yizhuang Economic and Technological Development Zone District, Beijing, China 100176

TEL : +86 10 8453 9850~2FAX : +86 10 8453 9853

qingdao OfficeRoom 1207, Caifu Building, 182-6 Haier Middle Road, Qingdao, China 266061

TEL : +86 532 8667 9333~5FAX : +86 532 8667 9338

Inida Office#4/169, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai-600 096, Tamilnadu, IndiaTEL: +91-44-3290-1719

Guangzhou OfficeRoom 311, Unit 1-3, Poly Tal Tu Wun, Hanxi Avenue, Panyu District, Guangzhou, China 511400

TEL : +86 20 8550 6595~6 FAX : +86 20 8550 6597

Shenyang OfficeRoom 1304, NO.53 Beizhan Road, Shenhe District, Shenyang, China 110013

TEL : +86 24 3228 6640FAX : +86 24 3228 6642

Page 28: KH1000 - Müggler Engineering › ... › 2016 › 06 › 36.-KH1000Eng-Ver2.pdfKH1000 offers various tool magazines which expand the range of machining. Also, fixed address tool selection

2015-12 002.003 ENG

Head office & Factory153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do

Tel +82 55 280 9206, 9299 Fax +82 55 210 9804

machine.hyundai-wia.com

overseas Sales Team16F, 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do

Tel +82 31 593 8173