i-CUT400T/MHYUNDAI WIA Tapping Center

The Vertical Machining Center i-CUT400 Series, designed by Hyundai WIA with years of expertise and the latest technology, maximizes productivity while maintaining rigidity and accuracy.

Technical Leader

i-CUT400T | 400M

mm(in)

kg(lb)

-

r/min

kW(HP)

EA

mm(in)

m/min(ipm)

650×400 (25.6〞×15.7〞)

300 (330.7)

BIG PLUS #30

12,000 [15,000] | 24,000

14.1 [14.1] (18.9 [18.9]) | 22.6 (30)

14 [21]

500/400/330 (19.7〞/15.7〞/13〞)

56/56/56 (2,205/2,205/2,205)

Table Size

Maximum Load Capacity

Spindle Taper

Spindle RPM

Output (Max./Cont.)

Number of Tools

Travel(X/Y/Z)

Rapid Traverse Rate

New Leader of Vertical Tapping Center

i-CUT400T/M● High Speed Direct Spindle i-CUT400T : 12,000 [15,000]rpm / i-CUT400M : 24,000rpm

● Spindle acc/deceleration time of 1.6sec (Up to 24,000rpm)

● All axes rapid traverse rate : 56m/min[2,205ipm], acceleration of 1.27G is achieved

● Sychronized tapping at 6,000rpm

● Total weight reduced compared to previous models through structural analysis (2.2Ton)

01 Basic FeaturesHigh Speed, Productivity & Compact DesignTapping Centeri-CUT400

Series

SpindleRigidity is enhanced by increasing the spindle diameter and thickness. Precision is maintained by the use of high accuracy angular contact ball bearings.

Rapid Traverse Rate EnhancementRapid traverse rate has increased to 56 m/min (2,205 ipm) leading to significant reduction of cycle time.Z-axis acc/deceleration : 1.27G

Servo ATCThe 14 Tool Armless Type ATC is provided as standard and 21 Tool is provided as an option.

LM GuidewayHigh speed axis movement is achieved by the use of LM guideways. This reduces non-cutting time and decreases machining time for greater productivity.

(Z-axis : Roller LM guideway)

Ball ScrewIn order to eliminate thermal growth and increase accuracy, all axes are driven by high precision double anchored ballscrews.

The double anchored and pretensioned design provides outstanding positioning and repeatability with minimal thermal growth. Ball screws are connected directly to the servo motor to eliminate backlash.

03

01 02

21 Tool Armless TypeBall Screw Deviation (Diameter)

Number of Positioning Repeated (Time)

Deviation (μm)

◉ Rapid Traverse Rate (X/Y/Z axis) : 56/56/56 m/min (2,205/2,205/2,205 ipm)

◉ Travel (X/Y/Z axis) : 500/400/330 mm (19.7″/15.7″/13″)

◉ Spindle Speed i-CUT400T : 12,000 [15,000] rpm i-CUT400M : 24,000 rpm

◉ Spindle Driving Method : Direct

Reduction of non-cutting time

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Basic Structure

01

03

02

Total weight reduction through structural analysis

Existing Model

Current Model

2.9 t

2.2 t

02 High-Precision SpindleLong Lasting High Accuracy & Excellent PerformanceTapping Centeri-CUT400

Series

The Big Plus spindle system (BBT #30) provides dual contact between the spindle face and the flange face of the tool holder. This greatly increases tool rigidity, reduces run out and adds significant productivity to machining applications.

The increase in standard diameter improves stiffness and ATC repeatability, and Z-axis displacement prevention further extends tool life.

Before Clamping After Clamping

Clamping

Non Contact Contact

Axial Movement is Important for Face ContactDual Contact Spindle

Spindle Output/Torque Diagram

Main SpindleThe spindle is designed with angular contact ball bearings to increase ridigity, prevent thermal displacement. Due to the maximum spindle speed of 24,000rpm, various type of machining is possible. While in reverse rotation, Double Speed Return function reduces processing time.

Synchronized TappingThe synchronized tapping function enables quick and accurate tapping. Also enhances precision and tool life.

Spindle

Power(kW[HP]) Torque(N∙m[lbf∙ft])

Spindle Speed (r/min)

22.6[30.3]

9,000 1,500 2,000 24,000

24[17.7]

3.7[2.7]3.5

[4.7]

24N∙m[17.7lbf∙ft] (30 Max.)

3.7N∙m[2.7lbf∙ft] (Cont.)

22.6kW[30.3HP] (30 Max.)

3.5kW[4.7HP] (Cont.)

Power(kW[HP]) Torque(N∙m[lbf∙ft])

Spindle Speed (r/min)

14.1[18.9]

4.1[5.5]

3,0001,500 5,000 15,000(Opt.)

12,000(Std.)

45[33.2]

21[15.5]

1[0.7]

45N∙m[33.2lbf∙ft] (30 Max.)

21N∙m[15.5lbf∙ft] (Cont.)

14.1kW[18.9HP] (30 Max.)

4.1kW[5.5HP] (Cont.)

i-CUT400M 24,000 rpmi-CUT400T 12,000 rpm

Through Spindle CoolantThrough Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while decreasing cycle time.

20 bar (290 psi)

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03 ATC & MagazineHigh Productivity Achieved with High Rigidity, Accuracy Machiningi-CUT400

Series

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ATC & Magazine

Magazine & ATCThe 14 Tool Armless Type magazine is provided as standard and 21 Tool Armless Type magazine is provided as an option.Due to the decrease of tool change time, non-cutting time is minimized.(1.06 sec for Tool to Tool and 14T : 1.89 [21T : 1.99] sec for Chip to Chip).

◉ No. of Tools : 14 [21] EA

◉ Max. Tool Weight : 3 kg (6.6 lb)

◉ Tool Selection Method : Fixed Address

◉ Tool Change Time T-T : 1.06 sec C-C : 14T : 1.89 [21T : 1.99] sec

Armless Type

Servo ATCServo motor is applied on the ATC to reduce tool change time. Also, accurate tool positioning control increases cutting stability.

i-CUT400T i-CUT400MFACE CUTTER 〈Material AL.〉

Tool diameterCutting depthCutting widthSpindle rpmFeed rateChip quantity

Ø63 (Ø2.48″) x 5F4 mm (0.157″)

50 mm (1.968″)

3,000 r/min

5,700 mm/min (224.4 ipm)

114 cc/min

FACE CUTTER 〈Material AL.〉

Tool diameterCutting depthCutting widthSpindle rpmFeed rateChip quantity

Ø63 (Ø2.48″) x 5F3.5 mm (0.137″)

53 mm (2.08″)

3,841 r/min

4,500 mm/min (177.2 ipm)

835 cc/min

TAP. 〈Material AL.〉

Tap spec./PitchCutting depthSpindle rpmFeed rate

M27 x P3.050 mm (1.96″)

320 r/min

960 mm/min (37.8 ipm)

TAP. 〈Material AL.〉

Tap spec./PitchCutting depthSpindle rpmFeed rate

M22 x P2.545 mm (1.77″)

362 r/min

995 mm/min (39.2 ipm)

04 HYUNDAI-iTROLThe Powerful CNC platform for Machine Tools

i-CUT400Series

HYUNDAI Intelligent ControlConvenient and Easy-to-Use Machine Tool...

Hyundai WIA take operator convenience to a higher level with the new controller, HYUNDAI-iTROL. Experience the new operating environment with HYUNDAI-iTROL.

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When power is on, HYUNDAI-iTROL gives the worker instructions to do warm-up. HYUNDAI-iTROL also informs the worker of machine problems beforehand by showing current machine status.

Smart System operation preperation

The three essential operations for machining are program check, tool measurement and coordinates system setup. HYUNDAI-iTROL provides three operations in consecutive order to prevent error and to enable quick and easy setup.

Quick & Easy Machining Support

Tool and spindle monitoring can be easily done with a simpler operation. This helps with tool management, sp ind le protect ion and factory automation.

Tool & Spindle Monitoring

Easy input/output of program is possible with the use of USB memory card, CF memory card and LAN.

COMMUNICATION FUNCTION

RJ 45 Ethernet

USB 2.0

Compact Flash Card

You can use energy saving function (ECO) and machining optimization function (SMART) with the MCP button.

iTROL TechnologyiTROL Convenient Function

Controller

Dynamic servo control, highly efficient Siemens servo drive and Siemens servo motor with durability and

quick response have been applied.

i-CUT400T i-CUT400M ○ ○ ● ● ○ ○ ● ● ○ ○ ● ● ● ● - - ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ● ● ○ ○ ○ ○ ☆ ☆ ○ ○ ○ ○ ☆ ☆ ○ ○ ○ ○ ☆ ☆ ☆ ☆

☆ ☆

○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ○ ○ ○ ○ - - ☆ ☆ ○ ○ ☆ ☆ ○ ○ ☆ ☆ ○ ○ ☆ ☆ ○ ○ ○ ○

● ●

- - - -

- -

○ ○ ○ ○ ☆ ☆ ☆ ☆

Call LightCall LightCall Light & BuzzerWork LightElectric Cabinet LightDoor Inter-LockRemote MPG3 Axis MPGSpindle Load MeterSpindle RPM MeterWork CounterTotal CounterTool Counter

Multi Tool Counter

Electric Circuit BreakerAVR (Auto Voltage Regulator)TransformerFlash Memory CardAuto Power OffBack up Module for Black outMeasuring Device

Air Zero

Work Measuring DeviceTLM(Marposs/Renishaw/Bloom)Tool Broken Detective DeviceLinear ScaleCoolant Level Sensor (Only for Chip Conveyor, Bladder Type)EnviornmentAir ConditionerDehumidifierOil Mist CollectorOil Skimmer (Only for Chip Conveyor)MQL (Minimal Quantity Lubrication)Fixture & Automation

Auto Door

Auto Shutter (Only for Automatic System)Sub O/P

NC Rotary TableI/F

Control of Additional Axis

External M Code 4eaAutomation Interface

I/O Extension (In & Out)

Hyd. Device

Std. Hyd. Unit

Center Hyd. Supply Device

Compact Center Hyd. Supply Device

Hyd. Unit for Fixture

1 Color : ■3 Color : ■■■3 Color : ■■■B

DigitalDigitalDigital6 EA9 EA

380V : 25kVA

TACOSMC

TouchLaserX/Y/Z Axis

Std.High Speed

SingleChannel1Axis2Axis

16Contact32Contact

45bar (652.7 psi) / 30ℓ(7.9 gal)2x3(6Port)2x5(10Port)

2x3(6Port)

45bar (652.7 psi)70bar (1,015 psi)100bar (1,450 psi)Customized

Standard & Optional

12,000rpm (Direct)15,000rpm (Direct)24,000rpm (Direct)Spindle Cooling SystemATC

ATC Extension

Tool Shank Type

U-Center

Stud Bolt Collet Change

Table & ColumnAPCTap Type PalletT-Slote PalletNC Rotary Table

High Column

Coolant SystemStd. Coolant (Nozzle)Bed Flushing CoolantThrough Spindle Coolant* Top Cover (Only for Spindle Thru Coolant)Shower CoolantGun CoolantSide Oil Hole CoolantAir GunCutting Air BlowTool Measuring Air Blow (Only for TLM)Air Blow for AutomationThru MQL Device (Without MQL)Coolant ChillerPower Coolant System (For Automation)Chip DisposalCoolant TankCabin Screw Chip ConveyorChip Conveyor

Hinge(Tank Position/

ScraperChip Disposal)Special Chip Conveyor (Drum Filter)

Chip Wagon

S/WDNC Software (HW-eDNC)Spindle Heat Distortion Compensation (HW-TDC)Spindle Warm up Function (HW-WARMUP)Machine Monitoring System (HW-MMS)Safety DeviceTotal Splash GuardETCTool BoxCustomized ColorCAD&CAM Software

DirectDirectDirect

1421BBT30CAT30D'andrea45°60°90°

Rotary Turn

150mm (5.9″)300mm (11.8″)

20bar (290 psi)

200ℓ(52.8 gal)

Rear (Right)Rear (Left)Rear (Rear)

Standard(180ℓ[47.5 gal])Swing(200ℓ[52.8 gal])Large Swing(290ℓ[76.6 gal])Large Size(330ℓ[87.2 gal])Customized

Need for Munsel No.

Spindle Electric Device

● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable

i-CUT400T i-CUT400M ● - ○ - - ● ● ● ● ● ○ ○ ● ● - - - - ● ● - - - - - - - - ● ● ☆ ☆ - - - - ● ● ● ● ○ ○ ● ● ○ ○ ○ ○ - - ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ● ● - - ○ ○ ○ ○ ○ ○ ☆ ☆

○ ○

○ ○

○ ○

○ ○

☆ ☆ ○ ○ ○ ○ ○ ○ ☆ ☆ ● ● ● ● ☆ ☆ ☆ ☆

SpECIfICATIONS

Through Spindle Coolant* : Please check the filter types with sales representative. Specifications are subject to change without notice for improvement.

unit : mm(in)External Dimensions

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SpECIfICATIONS

ASIDE TYPE 2Mpa

TSC UNIT

1660 (65.4)

1925

(75.

8)

485

(19.

1)24

0(9

.4)

1200

(47.

2)

1943 (76.5)245(9.4)

1410 288(11.3)

930

(36.

6)10

00 (3

9.4)

388.

5(1

5.3)

2318

.5

143.

2(5

.6)

185.

4(7

.3)

348.

6(1

3.7)

1660 (65.4)

908 (35.7) 908 (35.7)

550 (21.7)

650

(25.

6)79

5 (3

1.3)

150

(5.9

)330

(13)

(X ST 1/2)(X ST 1/2)

553 (21.8)(DOOR OPEN)

1200

(47.

2)(D

OO

R O

PE

N)

255.5(10)

255.5(10)

650 (25.6)(TABLE SIZE)

400 (15.7)(TABLE SIZE)

250(9.8)

250(9.8)

492

(19.

4)

2435

(95.

9)

1943

(76.

5)

unit : mm(in)

unit : mm(in)

Table Dimensions

Tool Shank

650 (25.6) ±0.1

400

(15.

8)

9(0

.4)

14 (0.5

)

125

(4.9

)±0.1

125

(4.9

)±0.1

75 (3

)75

(3)

200

(7.9

)±0.

120

0 (7

.9)±

0.1

Cen

ter

T-SLOT DETAIL

23 (0

.9)

24(0.9)

SpECIfICATIONS

16.4(0.64″)

19.7(0.77″)

Ø46

.05(

Ø1.

8″)

30°7/24

15.92(0.6″)

Ø32

(Ø1.

2″)

Ø39

.25(

Ø1.

5″)

60°3.18(0.12″)

15.9(0.6″)

R0.75

M12x1.75

43.55(1.7″)25(1″)

47.8(1.9″)

Ø14

.5(Ø

0.57

″)

Ø31

.75

(Ø1.

25″)

Ø12

.4(Ø

0.5″

)

19.1(0.7″)

�15�

4.25(0.16″)35(1.4″)

16.1

(0.6

3″)

4.75(0.18″)

2.75(0.1″)35°

8.15(0.32″)

1.25(0.04″)

1.8(0.07″)

29(1.14″)

Ø4.15(Ø0.16″)

13(0.5″)2.5x45°

R2.15

Ø13

.35

(Ø0.

52″)

Ø16

.5(Ø

0.65

″)

M12x1.75

Ø9.

3(Ø

0.36

″)

30° �1

45° �15�

17(0.6″)

16.3(0.6″)

16.1

(0.6

″)

16.3(0.6″)

24(0.9″)

70.4(2.7″)48.4(1.9″)�0.2

13.6(0.5″)�0.120

(0.8″)2�0.4(0.08″)

7(0.3″)

�12

.5(�

0.5″

)(�

14)

(��

0.5″

�)

�17

(�0.

6″)

�9.

5(�

0.4″

)

�12

.5(�

0.5″

)

�7

(�0.

3″)

�13(�0.5″)

2.5(0.1″)

2.5(0.1″)

5(0.2″)

20(0.8″) 23(0.9″)

43(1.7″)

4(0.15″)

3(0.11″)

13(0.5″)

�11

(�0.

4″)

(�2.

5)(�

�0.

01″�

)

�46

(�1.

8″)

�38

(�1.

5″)

�31

.75

(�1.

25″)

(�17

.6)

(��

0.7″

�)

8(0.3″)

BBT 30TOOL

MAS403P30T-1

•Note : Ø2.5 turn hole is for spindle thru coolant option

Specifications are subject to change without notice for improvement.

Table Size

Maximum Load Capacity

Table Change Time

Change Method

Table Driving Method

Spindle Taper

Spindle RPM

Spindle Power Output (Max./Cont.)

Spindle Torque (Max./Cont.)

Spindle Driving Method

Travel (X/Y/Z)

Distance from Table Surface to SP

Distance from Column to SP. center

Rapid Traverse Rate (X/Y/Z)

Slide Type

Number of Tools

Tool Shank

Max. Tool Dia. (W.T / W.O)

Max. Tool Length

Max. Tool Weight

Tool Selection Method

Tool Change Time T-T

C-C

Coolant Tank

Lubricating Tank

Air Consumption (0.5MPa)

Cutting Air Blow Air Consumption*

(0.5MPa)

Electric Power Supply

Thickness of Power Cable

Voltage

Floor Space (L×W)

Height

Weight

Controller

Cutting Air Blow Air Consumption* : Option

TAblE

FEED

TANkCApACITY

SpINDlE

ATC

MACHINE

NC

poWErSUpplY

mm(in)

kg(lb)

sec

-

-

-

r/min

kW(HP)

N・m(lbf・ft)

-

mm(in)

mm(in)

mm(in)

m/min(ipm)

-

EA

-

mm(in)

mm(in)

kg(lb)

-

sec

sec

ℓ(gal)

ℓ(gal)

ℓ/min(gal)

ℓ/min(gal)

KVA

Sq

V/Hz

mm(in)

mm(in)

kg(lb)

-

ITEM i-CUT400Mi-CUT400T

650×400 (25.6″×15.7″)

300 (661.4)

-

-

-

BIG PLUS #30

12,000 [15,000] 24,000

14.1/4.1(18.2/5.5) [14.1/4.1(18.2/5.5)] 22.6/3.5 (30.3/4.7)

45/21 (33.2/15.5) [45/21 (33.2/15.5)] 24/3.7 (17.7/2.7)

DIrect

500/400/330 (19.7″/15.7″/13″)

150 ~ 480 (5.9″~18.9″)

484 (19″)

56/56/56 (2,205/2,205/2,205)

LM GUIDe

14 [21]

BBt30

Ø80/Ø80(Ø3.1″/Ø3.1″)

200 (7.9″)

3 (6.6)

FIxeD ADDreSS

1.06

14T : 1.89 [21T : 1.99]

200 (52.8)

2 (0.5)

200 (52.8)

300 (79.3)

20

Over 25

380/60(50)

1,665×2,435 (65.6″x95.9″)

2,319 (91.3″)

2,200 (4,850)

HYUNDAI-itrOL

Specifications [ ] : Option

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SpECIfICATIONS

CONTROLLER

HYUNDAI-iTROL

Figures in inch are converted from metric values.Specifications are subject to change without notice for improvement.

Control & Composition Number of axis/Spindles 3 axis (X, Y, Z)Number of axis/Spindles, max. 6 axis (Axis + Spindle)Color display TFT 10.4" Color (800 x 600)Keyboard QWERTY Full Keyboard Part program 1MB, 3MB, 5MB Addition of part program on CF cardTransfer FunctionFeedrate override 0% ~ 200% Transfer value input range ± 999999999Unlimited rotation of rotation axisAcc./Dec. with jerk limitationMeasuring systems 1 and 2, selectableTravel to fixed stopAuto Servo Tuning (AST)Spindle FunctionSpindle override 0% ~ 150% Spindle speed, max. programmable value ange 1000000 ~ 0.0001Automatic gear stage selectionSpindle orientationSpindle speed limitationRigid tappingInterpolationLinear interpolation axis, max. 4 axisCircle via center point and end pointCircle via interpolation point Helical interpolationNon-uniform rational B splinesCompressor for 3-axis machiningAdvanced surfaceprogram FunctionSubroutine levels, max. 11Interrupt routines, max. 4 Number of levels for skip blocks 2 Polar CoordinatesDimensions inch/metric, changeover manually or via programDynamic preprocessing memory FIFOLook ahead 50, 100, 150 Absolute/Incremental command G90 / G91 Scaling/RotationRead/Write system variablesBlock searchEdit backgroundProcessing program number, max. 750 Using of CF Card, USBBasic coordinate number, max. 1 Work coordinate number, max. 100Basic/Work coordinate programming changeScratching functionGlobal and Local user data (GUD/LUD)Global program user dataInteractive cycle programTool FunctionTool radius compensationsTool offset selection via T/D numbersTools / Cutting edges in tool list 80/160, 128/256, 256/512Monitoring FunctionWorking area limitSoftware and Hardware limitZero-speed/Clamping monitoring2D/3D protection zonesContour monitoringCompensationBacklash compensationLeadscrew error compensationMeasuring system error compensationFeedforward control (Speed control)

Safety FunctionSafe torque off (STO)Safe brake control (SBC)Safe stop 1 (SS1)Diagnostic FunctionAlarm/Message , Alarm logPLC status/LAD online displayPLC remote connection (Ethernet)Automation Support FunctionActual velocity displayTool life management As time / As amount Work counter/Cycle time Embedded 2D simulationManual operationManual handle/Jog transferManual measurement of workpiece / tool offsetAutomatic tool/Workpiece measurementAutomatic/Program reference approachAutomatic operationProgram run as using CF card/USBProgram control/modificationBlock searchRepositionPreset (Set actual value)Data TransmissionEthernet networkUSB memory stick & CF cardConvenience Function

Processing settingCoordinate setting, Auto tool length measurement

Processing supportTool Monitoring, Spindle overload monitoring

Maintenance / ManagementSoft MCP, Spindle warming-upM/G code list

SMART machiningEnergy saving function (ECO)Machine Monitoring System (MMS Lite)languageStandard support language Chinese Simplified, English, Korean

optionMaximum skip block number 10DRF offsetMDI program save/loadTeach-In mode3D simulation(Except for working area/Collision check)Real time simulationInteractive program (Shop Turn)Spline interpolationProgram remote control in network

LanguageChinese Traditional, French, German,Italian, Portuguese, Spanish

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GLOBAL NETwORk

Changwon Technical Center / R&D Center / Factory153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea (Zip Code : 51533)TEL : +82 55 280 9114 FAX : +82 55 282 9680

Uiwang Technical Center / R&D Center37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea (Zip Code : 16082)TEL : +82 31 596 8209 Fax : +82 55 210 9804

HEADQUARTER

OVERSEAS OFFICESHYUNDAI WIAMachine Tools America 265, Spring Lake Drive, Itasca, IL, 60143

TEL : +1 201 489 2887 FAX : +1 201 489 2723

Jiangsu HYUNDAI WIANo.6 Fenghuang Road, Fenghuang Town, Zhangjjagang City, Jiangsu province, China

TEL : +86 512 5672 6808FAX : +86 512 5671 6960

Chengdu OfficeNO.508 Room, B Block, AFC Plaza, NO.88 Jiaozi Road, High-tech Zone, Chengdu, China 610041

TEL : +86 28 8665 5550FAX : +86 28 8666 2985

HYUNDAI WIAMachine Tools Europe Kaiserleipromenade 5, D-63067 Offenbach, Germany

TEL : +49 69271 472 701FAX : +49 69271 472 719

Hyundai WIA Machine Tools ChinaShanghai Office1-3F, Bldg6, No.1535 Hongmei Road, Xuhui District, Shanghai, China, 200233

TEL : +86 21 6427 9885FAX : +86 21 3431 0376

Wuhan Office Room 302, B tower, Donghe Center, Dongfeng three road, Zhuankou, Wuhan, Hubei, China 430056

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