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INTERACTIVE SCHEMATICBookmarksOptionsX

Features Cover Page InformationComponent Table Tap Table Fluid Power Symbols Electrical Symbols

This document is best viewed at a screen resolution of 1024 X 768.To set your screen resolution do the following: RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution.

Schematic Machine ViewsFront Frame Rear Frame Tap Views

The Bookmarks panel will allow you to quickly navigate to points of interest.EC-C2 EC-C3 E-C60 E-C61

Open/Close Bookmark Panel

Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navigate the schematic and machine views.

EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTIONZoom In Zoom Out Fit to Page Hand Tool Find

KEYSCTRL / + CTRL / - CTRL / 0 (zero) SPACEBAR (hold down) CTRL / F

KENR8383 December 2009

797F Off-Highway Truck Electrical SystemLAJ1-UP

Volume 2 of 3: Chassis Volume 3 of 3: Engine

2009 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT TABLE:VOL. 1 OF 3 - CABComponent Actuator (Water Valve) Air Cleaner GP Alarm GP - Action Bar - Bus (Switched) Bar - Bus (Unswitched) Button AS - Horn Circuit Breaker AS - Brake Retract Motor Circuit Breaker AS - High Speed Blower Circuit Breaker GP - Headlamps Connector GP - Electronic Control - Caterpillar Advisor Control - VIMS Application Control - VIMS Main Control GP - Acceleration Control GP - Brake Control GP - Chassis Control GP - Smarttruck Control GP - Transmission Control GP - Transmission and Hoist Converter - Electrical (24v to 12v) Drive AS - Window LH Drive AS - Window RH Fan & Motor AS - AC, Heater Flasher AS - Turn Signal/Hazard Ground - Access Door Ground - Brake Control Ground - Cab 1 Ground - Cab 2 Ground - Cab 3 Ground - Cab 4 Ground - Chassis Control Ground - Dash Ground - Relay Panel Ground - Transmission Control Ground - VIMS Handle GP - Transmission Junction Block Module AS - Intermittent Wipers Module GP - OHT Display Module GP - Work Area Visual System (Rear View) Monitor GP - Payload ATCH Motor GP - Window Wiper Panel AS - HVAC Pump AS - Washer Radio GP - Product Link 121SR Relay - Horn Relay AS - Variable Speed Relay AS - AC Clutch Relay AS - Air Cleaner Relay AS - Autolube Relay AS - Backup Alarm Relay AS - Fast Wiper Relay AS - Front Camera Relay AS - Fuel Priming Pump Relay AS - Headlamp Relay AS - Heated Mirrors 1 Relay AS - Heated Mirrors 2 Relay AS - High Speed Relay AS - Idle SD Timer Relay AS - Power Window LH 1 Relay AS - Power Window LH 2 Schematic Location B-12 A-13 D-1 G-5 F-5 A-3 G-3 G-3 G-3 A-4 C-1 E-2 C-2 A-3 D-15 J-15 G-2 G-15 A-6 F-3 F-9 F-9 C-13 F-3 C-12 D-15 H-12 F-12 F-12 F-12 J-15 J-2 J-8 G-15 B-8 B-6 G-3 F-3 E-1 B-4 B-13 I-1 G-1 B-13 A-10 H-5 G-3 G-5 F-6 G-6 G-5 I-5 F-5 F-6 G-6 F-3 F-3 H-3 G-6 A-11 A-11 Machine Location 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 Component Relay AS - Power Window RH 1 Relay AS - Power Window RH 2 Relay AS - Prelube Relay AS - Rear Camera Relay AS - Secondary Steering Relay AS - Slow Wiper Relay AS - Start Int Relay AS - Start Lock Lamp Relay AS - Stop Lamp Relay AS - Transmission Lamp Relay AS - VIMS Blue Relay AS - VIMS Green Relay AS - VIMS Red Relay AS - Washer Relay AS - Wiper Resistor - Blower Resistor AS - Can E 1 Resistor AS - Can E 2 Resistor AS - Devicenet Can A 1 Resistor AS - Devicenet Can A 2 Resistor AS - Devicenet Can B Resistor AS - LH Turn Resistor AS - RH Turn Resistor AS - VIMS Application 1 Resistor AS - VIMS Application 2 Resistor AS - VIMS Application 3 Resistor AS - VIMS Application 4 Sensor GP - AC Temperature Sensor GP - AC Temperature (Louver) Sensor GP - Brake Pedal Sensor GP - Position (Hoist) Sensor GP - Position (Transmission) Socket - Auxiliary Power (12v) 1 Socket - Auxiliary Power (12v) 2 Switch AS - Air Conditioner Switch AS - Auto Retarder (On/off) Switch AS - Brake Retarder Switch AS - Camera Switch AS - Dimmer Switch AS - Dome Lamp (LH) Switch AS - Dome Lamp (RH) Switch AS - Engine Idle Switch AS - Fog Light Switch AS - Hazard 1 Switch AS - Hazard 2 Switch AS - Headlight Switch AS - Heated Mirror Switch AS - Limit (Door LH) Switch AS - Limit (Door RH) Switch AS - Parking Brake Retract Switch AS - Power Window (LH) Switch AS - Power Window (RH) Switch AS - Retarder Control Switch AS - Stairway Access Lights Switch AS - Start (Key) Switch AS - Throttle Lock Switch AS - Traction Control Select Switch AS - Turn Signal Switch GP - Main Relay Thermostat (HVAC) Schematic Location A-11 A-11 F-6 G-5 F-6 I-5 G-5 F-5 H-6 H-6 F-6 H-5 H-5 J-5 F-5 B-13 E-1 E-1 A-2 A-2 A-2 E-1 D-1 B-2 B-2 B-2 B-2 B-13 B-13 A-3 B-6 A-6 E-5 J-1 F-1 C-6 A-3 C-6 I-1 C-5 B-5 C-5 J-1 C-5 C-5 D-1 I-1 D-7 D-7 D-5 B-6 B-6 C-6 D-1 C-1 A-6 D-5 A-3 G-3 B-12 Machine Location 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121

2009 Caterpillar, All Rights Reserved

COMPONENT TABLE:VOL. 2 OF 3 - CHASSISComponent Alarm - Backup Alarm - Stairway Alternator Battery 1 Battery 2 Block - Junction (MCM) Block - Junction 2 Circuit Breaker - Ladder Circuit Breaker - Main Circuit Breaker - Stairway Pump 1 Diode - Wiggins Lamp 1 Diode - Wiggins Lamp 2 Diode - Wiggins Lamp 3 Diode - Wiggins Lamp 4 Dryer - System Air 1 Dryer - System Air 2 Ground - Brake Retract Ground - Chassis Ground - Ladder/Chassis Ground - Prelubrication Chassis Ground - Stairway/Chassis Mirror - Heated LH Mirror - Heated RH Mirror - Heated (Ladder) Monitor - Payload RH (ATCH) Motor - Brake Retract Motor - Prelube Motor - Stairway Pump Receptacle - Aux Start Relay - Power Access Stairway Relay - Prelube Power (ATCH) Resistor - BK 1 Resistor - Thermostat Sensor - Level (Fuel) Sensor - Level (Jacket Water Cool) Sensor - Position (Steering Angle) Sensor - Position (Truck Body) Sensor - Pressure (Air Inlet 1) Sensor - Pressure (Air Inlet 2) Sensor - Pressure (Air Inlet 3) Sensor - Pressure (Air Inlet 4) Sensor - Pressure (System Air) Sensor - Pressure (Automatic Lubrication) Sensor - Pressure (Brake Pump) Sensor - Pressure (Differential Lube Oil) Sensor - Pressure (Parking Brake Accumulator) Sensor - Pressure (Parking Brake LH Rear) Sensor - Pressure (Parking Brake RH Rear) Sensor - Pressure (Service Brake Accumulator) Sensor - Pressure (Steering Accumulator) Sensor - Pressure (Strut) (LH Front) Sensor - Pressure (Strut) (RH Front) Sensor - Pressure (Strut) (LH Rear) Sensor - Pressure (Strut) (RH Rear) Sensor - Pressure (Transmission Lube Oil) Sensor - Speed (Brake Cooling Pump) Sensor - Speed (Cool Fan) Sensor - Speed (Engine) Sensor - Speed (Transmission Output) Sensor - Speed (Transmission Output 1) Sensor - Speed (Transmission Output 2) Sensor - Speed (Transmission Output, Intermediate) Sensor - Speed (Wheel)(LH Rear) Sensor - Speed (Wheel)(RH Rear) Sensor - Temperature (Ambient) Sensor - Temperature (Brake Oil) (LH Front) Sensor - Temperature (Brake Oil) (RH Front) Sensor - Temperature (Brake Oil) (LH Rear) Sensor - Temperature (Brake Oil) (RH Rear) Sensor - Temperature (Differential Oil 1) Sensor - Temperature (Steering Oil) Sensor - Temperature (Transmission Lube Oil) Sensor - Temperature (Torque Converter Outlet Oil) Solenoid - AETA Prop Solenoid - AETA 4-way Solenoid - Air Start Solenoid - Arc Control Solenoid - Autolube Actuation Schematic Location B-15 I-9 E-11 G-10 G-10 F-11 F-11 H-9 F-10 H-10 G-6 G-6 G-6 G-6 F-4 F-4 D-10 E-8 H-9 G-9 H-9 G- 4 B-5 B-5 C-5 D-10 G- 9 H-9 F-9 I-11 G-9 H-4 G- 5 E-10 H-4 D-6 B-15 H-6 H-6 F-6 F-6 F-4 B-15 D-11 G-15 D-11 E-11 E-11 C-11 D-6 J-7 C- 7 C-15 B-15 H-13 D-14 H-4 I-16 I-16 F-16 F-16 F-14 F-16 F-16 H-4 F-4 D-7 H-16 H-16 G-16 D-13 H-13 I-16 C-11 D-11 G-4 C-11 I-6 Machine Location 122 123 Vol 3 124 125 131 132 139 137 138 126 127 128 129 150 130 151 152 159 160 16 2 164 166 165 167 168 172 169 174 176 175 177 171 179 180 181 182 183 184 185 186 187 188 189 190 291 272 273 191 197 192 193 199 200 173 201 202 178 206 20 3 20 3 203 203 203 209 210 212 211 213 214 215 216 217 219 195 257 196 258 Component Soleniod - Brake Accumulator Bleed Soleniod - Brake Oil Diverter Soleniod - Brake Pilot Unloader Solenoid - Drive (Brake Oil Cool Pump) Solenoid - Drive (Radiator Pump) Solenoid - Drive (RAX Diverter Control Valve) Solenoid - Front Brake Arc Solenoid - Hoist (Head End CT) Solenoid - Hoist (Head End PC) Solenoid - Hoist (Pilot System) Solenoid - Hoist Pump Bypass 1 Solenoid - Hoist Pump Bypass 2 Solenoid - Hoist (Rod End CT) Solenoid - Hoist (Rod End PC) Solenoid - Horn Solenoid - Parking Brake Solenoid - RAX Cooling Fan Motor (ATCH) Solenoid - RAX Drive Pump Oil Diverter Solenoid - Stairway Solenoid - Start Aid 1 Solenoid - Start Aid 2 Solenoid - Start Aid 3 Solenoid - Steering Accumulator Bleed Solenoid - Steering Pump Solenoid - Torque Converter Lockup Solenoid - Transmission Clutch 1 Solenoid - Transmission Clutch 2 Solenoid - Transmission Clutch 3 Solenoid - Transmission Clutch 4 Solenoid - Transmission Clutch 5 Solenoid - Transmission Clutch 6 Solenoid - Transmission Clutch 7 Switch - Brake Cool Actuation Filter (LH) Switch - Brake Cool Actuation Filter (RH) Switch- Bypass (Differential Lube Filter) Switch - Disconnect Switch - Engine Flood Lamp Switch - Fan Drive Oil Filter Switch - Final Drive Filter Switch - Grease Switch - Ground Shutdown Switch - Hoist Screen 1 Switch - Hoist Screen 2 Switch - Level (Cold Hydraulic Oil) Switch - Pressure (Final Drive)

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