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K SERIES EVERY TON . FOR MINING APPLICATIONS

K Series Cummins

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  • K SERIESEVERY TON.

    FOR MINING APPLICATIONS

  • In mining applications, continuous uptime can make

    the difference in productivity. Thats where the

    legendary durability of the Cummins K Series high-

    horsepower engines can be a big advantage for

    your mining business.

    The Cummins K Series is known for reliability and

    durability in the toughest mining applications. From

    925 to 2000 hp (690-1492 kW), K Series engines

    combine proven performance with full-authority

    Cummins CENTRY electronic controls that provide

    complete engine monitoring, automatic adjustment for

    peak performance and fuel efficiency, 90% lower oil

    consumption, plus full diagnostics and prognostics.

    The K Series includes the K38, K50, K1500E and

    K2000E engines. All are designed to reduce total

    cost, engine operating costs, maintenance costs

    and emissions while maximizing productivity.

    Performance And Versatility.K Series versatility is well-known across a broad range

    of mining applications, such as electric or mechanical-

    drive haul trucks, loaders, excavators and shovels.

    In loading and hauling equipment for instance, the

    K Series CENTRY electronic controls are designed

    to work with the GE Statex I, II or III Advanced

    Electric Drive Systems for exceptional efficiencies

    and fuel savings.

    The CENTRY/Statex integrated system provides

    extensive diagnostics, real-time data monitoring and

    recording for improved productivity, reduced operating

    costs and reduced maintenance. Programmable

    parameters let you set engine performance to operate

    in optimum conditions for lower-cost-per-ton delivery.

    Every hour. Every year.

    RatingsENGINE ADVERTISED PEAK TORQUEMODEL HP (KW) @ RPM LB-FT (NM) @ RPM

    KTTA50-C 1800 (1343) @ 1900 5225 (7084) @ 1500

    KTTA50-C 1800 (1343) @ 2100 5177 (7019) @ 1500

    KTA50-C 1600 (1194) @ 2100 4400 (5966) @ 1500

    KTA50-C 1600 (1194) @ 1900 4640 (6291) @ 1500

    KTA38-C 1200 (895) @ 1900 3485 (4725) @ 1300

    KTA38-C 1200 (895) @ 2100 3450 (4678) @ 1300

    KTA38-C 1050 (783) @ 1900 3415 (4630) @ 1300

    KTA38-C 1050 (783) @ 2100 3415 (4630) @ 1300

    KT38-C 925 (690) @ 1900 3020 (4095) @ 1300

    KT38-C 925 (690) @ 2100 3020 (4095) @ 1300

    K2000E 2000 (1492) @ 1900 5800 (7864) @ 1500

    K1500E 1450 (1082) @ 1900 4360 (5911) @ 1400

    K1500E 1260 (940) @ 1800 3767 (5107) @ 1400

    All ratings are intermittent unless otherwise noted. Additional ratings may be available. Check with your Cummins distributor or dealer.

    SpecificationsK1500E K2000E K38 K50

    ENGINE TYPE VEE 12-CYL VEE 16-CYL VEE 12-CYL VEE 16-CYL

    DISPLACEMENT 2,300 CU IN 3,067 CU IN 2,300 CU IN 3,060 CU IN37.8 LITERS 50.3 LITERS 37.8 LITERS 50 LITERS

    ADVERTISED HP 1260-1450 HP 2000 HP 925-1200 HP 1600-1800 HP940-1082 KW 1492 KW 690-895 KW 1194-1343 KW

    PEAK TORQUE 3767-4360 LB-FT 5800 LB-FT 302-3485 LB-FT 4640-5225 LB-FT5107-5911 NM 7864 NM 4095-4725 NM 6291-7084 NM

    BORE AND STROKE 6.25 IN X 6.25 IN

    ASPIRATION TURBOCHARGED/CHARGE AIR COOLED

    OIL SYSTEM 92 U.S. QT 236 U.S. QT 142.4 U.S. QT 236 U.S. QTCAPACITY 87 LITERS 223 LITERS 135 LITERS 223 LITERS

    COOLANT 125 U.S. QT 170 U.S. QT 116 U.S. QT 170 U.S. QTCAPACITY* 118 LITERS 161 LITERS 110 LITERS 161 LITERS

    LENGTH 90 IN 110 IN 86.2 IN 110 IN2281 MM 2794 MM 2189 MM 2794 MM

    WIDTH 54 IN 56 IN 54.6 IN 56 IN1362 MM 1422 MM 1387 MM 1422 MM

    HEIGHT 69 IN 74.1 IN 64.2 IN 74.1 IN1751 MM 1882 MM 1631 MM 1882 MM

    WET WEIGHT 9,480 LB 11,670 LB 9,250 LB 11,670 LB4,300 KG 5,293 KG 4,196 KG 5,293 KG

    *Engine only.

    FOR MINING APPLICATIONS.

  • Taking Performance To High Altitudes.Several of the K Series engines are designed for high-

    altitude applications as well. The K2000E, with two-stage

    turbocharging, delivers high performance at altitudes up

    to 12,000 feet (3,658 meters). The K1500E, with its

    single-pump, dual-loop system, delivers full power

    output up to 8,000 feet (2,438 meters).

    Features And Benefits. CENTRY Electronic Engine Management Delivers

    30% better engine response over engines with

    mechanical governors. Programmable features

    optimize engine performance to job requirements, for

    increased performance, fuel economy and durability.

    Includes self-diagnostics.

    Holset Turbochargers The K1500E features a Holset HX80 with charge air cooling for high-pressure

    applications, HC5A for low-pressure stage. The K2000E

    features two-stage Holset HT1000 turbocharging. The

    KTA38 features four exhaust gas driven turbochargers

    with two stages.

    Cummins Prelub System Eliminates wear from coldand hot starts increases life-to-overhaul. Eliminates

    dry starts and starts without oil pressure. Integral or

    remote mounting.

    Fillet-Hardened Crankshaft Reduced bolt circle androlled threads for greater strength and durability.

    High-Performance Injectors Handle increased injectionpressures for improved combustion.

    Gallery-Cooled Pistons Reduce piston crowntemperatures by as much as 100F (38C) for

    enhanced durability, reduced piston ring wear and

    30% longer cylinder life.

    Ni-Resist Exhaust Manifold Increases thermaldurability and enhances turbo life.

    Inconel Exhaust Valves Increase resistance to highertemperatures for greater reliability and durability.

    Low-Temperature Aftercooling Single-pump, dual-loop system keeps the K1500E cool enough

    to maintain full power output up to 8,000 feet

    (2,438 meters) in altitude.

    Optional Features. CENSE Real-Time Diagnostics CENSE lets you

    view engine performance, cylinder by cylinder, while

    your equipment is working either through mine

    dispatch systems or over the Internet at

    www.MiningGateway.com.

    Triballoy Intake Valves Extra durability for high serviceduty applications.

    CENTINEL AdvancedEngine Oil Management

    System Lets you go up to

    4,000 hours between oil changes,

    1,000 hours between oil filter

    changes.

    ELIMINATOR Filtration System Eliminates oil filter disposal headaches

    with a full-flow and centrifugal system that incorporates

    a permanent core. This optional feature eliminates up

    to 90% of lube system maintenance costs while

    increasing uptime by allowing 1,000 hours between

    filter changes.

    Maintenance.Cummins K Series engines have been designed to

    maximize uptime and minimize maintenance with

    advanced filtration and lubrication systems, and standard

    oil filter changes up to 1,000 hours, if equipped with

    CENTINEL.

  • MiningGateway.com. Whether you are in your office or at home,

    MiningGateway.com lets you monitor engine

    performance, cylinder by cylinder, while your equipment

    is working. This option also provides trend data to help

    maintenance planning. Data is captured within your

    engine using CENSE, a Cummins uptime exclusive.

    Cummins QuickCheck III.Questions about engine information? Cummins

    QuickCheck III* puts every answer in the palm of your

    hand! QuickCheck III software, together with your

    handheld device, reads and captures engine data

    quickly and conveniently from any Cummins electronic

    diesel engine or other engines you run (via J2587 and

    J1939). Use it to check everything from fuel burned and

    total engine hours to coolant temperature and boost

    pressure. QuickCheck III even logs fault codes, which

    can be used with Cummins

    INSITE to get detailed repair

    instructions for faster service.

    *For information on hardware compatibility, please visit us online at http://quickcheck.cummins.com or see Bulletin 4081450.

    INSITE.Cummins proprietary INSITE software

    includes step-by-step engine

    diagnostics, drawings and diagrams

    to improve troubleshooting and

    repair accuracy.

    QuickServe ProAct.Cummins also offers QuickServe ProAct, which gives

    you daily monitoring of your engines by mining engine

    experts at a per-hour fee. Our specialists review cylinder-

    by-cylinder performance, tracking trend data and

    going beyond preventive maintenance to proactive

    maintenance. Also monitored are lubrication, cooling,

    as well as intake and exhaust temperatures. In the

    event a fault code is registered, our QuickServe ProAct

    team contacts the local Cummins distributor with

    their troubleshooting analysis and recommended

    repair actions.

    The Cummins QuickServe Commitment.Cummins QuickServe offers you factory-certified

    technicians, the most sophisticated diagnostic and repair

    tools in the industry, and the largest international parts

    and service network of any engine manufacturer. Our

    worldwide team of mobile service technicians is always

    ready to deliver service when and where you need it.

    Every minute. Every day. Every year.

  • Encompass Protection Plans.Unlike plans offered by other diesel manufacturers,

    Encompass gives you a choice of hourly or unlimited plans

    and options that include parts only, parts and labor, or

    parts, labor and travel coverage. Encompass protection

    plans are available for your Cummins K Series engine with

    your choice of up to three years of extended coverage and

    unlimited hours. There are also years/hours plans available.

    Including 5 years/2,000 hours, 5 years/6,000 hours

    or 5 years/10,000 hours.

    These plans cover all Cummins-manufactured

    components. Maintenance components are included

    through the end of the second year.

    Encompass protection plans may be purchased up to

    six months after the in-service date of your Cummins

    K Series engine. See your Cummins distributor for pricing.

    For additional details, ask to see Bulletin 3624570.

    A $300 deductible applies per service visit after the

    expiration of the base warranty.

    Every Question, Answered. MiningGateway.com The latest Cummins mining

    information and current

    product upgrade data

    is available 24/7 at this

    web site.

    Service Network Cumminsengines are backed by the

    strength of Cummins global network

    of over 5,500 service locations worldwide.

    Customer Assistance Center For technical assistance, service locations and product literature,

    call 1-800-DIESELS (1-800-343-7357).

    Cummins PowerMaster E-mail the experts for timely answers to Cummins-related questions at

    [email protected].

    Cummins Online Registration Register all your Cummins engines quickly and easily at

    www.everytime.cummins.com to ensure quality

    parts and service for your engine.

    QuickServe Online.QuickServe Online (http://quickserve.cummins.com) gives

    you easy access to parts and service information for all

    Cummins engines.You can find the information you need

    in seconds with our high-speed search function and your

    engines serial number.

    Base Warranty.Cummins K Series

    engines come with a

    full 2-year/2,000-hour

    warranty that covers all

    Cummins branded

    components, including electrics

    such as starters and alternators. Major components

    coverage continues into the third year, up to 10,000 hours

    of operation from the time your Cummins K Series engine

    goes in service.

    Three simple steps explain everything you need to know:

    Step One: Full coverage on all Cummins industrial engines

    and branded components with unlimited hours during the

    first year of operation. This includes Cummins branded

    electrics such as alternators, starters, etc.

    Step Two: Full coverage is extended for the second year,

    up to 2,000 hours of operation. Total hours are cumulative

    from the time the engine goes in service.

    Step Three: Major components coverage including block,

    crankshaft, camshaft and rods on all products for the third

    year or up to 10,000 hours of operation.

  • Cummins Inc.Box 3005Columbus, IN 47202-3005U.S.A.

    Phone: 1-800-DIESELS (1-800-343-7357)Fax: 1-800-232-6393E-Mail: [email protected]: www.everytime.cummins.com

    www.MiningGateway.com

    Bulletin 4087053 Printed in U.S.A. 9/042004 Cummins Inc.