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AFA Comprehensive New Replacement Parts Catalog for Cummins® Models, ISL Series C.I. Diesel Engines. AFA INDUSTRIES INCORPORATED Manufacturer & supplier of heavy duty Diesel Engine & Fuel Systems Replacement Parts . AFA INDUSTRIES INCORPORATED

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Page 1

AFA Comprehensive New

Replacement Parts Catalog

for Cummins® Models,

ISL Series C.I.

Diesel Engines.

AFA INDUSTRIES INCORPORATED

Manufacturer & supplier of heavy duty Diesel

Engine & Fuel Systems Replacement Parts

.

AFA INDUSTRIES INCORPORATED

Page 2

INTRODUCTION PAGE 3

WARRANTY PAGE 4

WARRANTY IN SPAIN PAGE 5

PICTURE PAGE 6

CRANKSHAFT PULLEY PAGE 7 – 8

GEAR HOUSING PAGE 9

CRANKSHAFT PAGE 10 – 11

CYLINDER BLOCK PAGE 12 – 13

VALVE TAPPET PAGE 14

CRANKCASE BREATHER PAGE 15 – 16

COMPRESSOR COOLANT PLUMBING PAGE 17 – 18

COMPRESSOR MOUNTING PAGE 19 – 20

AIR COMPRESSOR PAGE 21 – 22

DAMPER VIBRATION PAGE 23

THERMOSTAT PAGE 24

FUEL FILTER PAGE 25 – 26

FLYWHEEL HOUSING PAGE 27 – 28

FUEL PUMP MOUNTING PAGE 29 – 30

FUEL INJECTION PUMP PAGE 31

ACCUMULATOR MODULE PAGE 32 – 33

ICV DISTRIBUTOR MODULE PAGE 34

CAM HOUSING MODULE PAGE 35

FUEL PUMP GEAR MODULE PAGE 36

FUEL TRANSFER PUMP PAGE 37 – 38 – 39

FUEL GEAR COVER PAGE 40

AIR INTAKE CONNECTION PAGE 41 – 42

OIL FILTER AND COOLER HEAD PAGE 43 – 44

ENGINE OIL COOLER PAGE 45

OIL LEVEL GAUGE PAGE 46

OIL PUMP PAGE 47

OIL FILLER ARRANGEMENT PAGE 48

OIL PAN PAGE 49 – 50 – 51

ELECTRONIC CONTROL MODULE PAGE 52 – 53

GEAR CAMSHAFT PAGE 54

CONNECTING ROD PAGE 55 – 56

CYLINDER HEAD PAGE 57 – 58 – 59

INJECTOR PAGE 60 – 61

TURBOCHARGER PAGE 62 – 63

STARTING ENGINE PAGE 64

VALVE COVER PAGE 65 – 66

WATER INLET CONNECTION PAGE 67

WATER PUMP PAGE 68

BELT TENSIONER PAGE 69

WATE PUMP DRIVE PAGE 70

GASKET SET UPPER PAGE 71

GASKET SET LOWER PAGE 72 – 73

CONTENTS

Page 3

AFA Industries has assembled this “ISL” Series Cummins Parts Catalog with every care and attention to detail in mind to ensure accuracy.

However, AFA can not accept any responsibility liability, as the result of any errors, omissions or typographical errors.

This catalog enables you to find part numbers for the parts and assemblies you need to repair or upgrade your Cummins “ISL” engines.

The CPL and Engine Serial Number play a critical role in determining correct application cylinder kit, camshafts, and turbocharger’s.

All items listed in this catalog are for part no illustration purposes only and does not in any way indicate that all items listed in this catalog are available from AFA. Please check with AFA or your local AFA authorized distributor accordingly, to determine.

“IMPORTANT NOTE”

CUSTOMER PARTS INFORMATION

The engine data plate located on the side of Block on fuel pump side of the engine and should be referenced when sourcing parts.

Information contained on the engine date plate is the engine model name, the Engine Serial Number and the CPL Number located in the upper centre. *Cummins is a registered trademark of the Cummins Engine Co. Inc.

INTRODUCTION

Page 4

Products Warranted: This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc unless specifically excluded below. It applies to parts installed on or after Jan, 1996.

Coverage: New and AFA replacement parts are warranted to be free from defects in workmanship and material under normal use and service.

AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever occurs first from date of first installation.

AFA Responsibilities: AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed.

Labour costs will be paid in accordance with published labour rates and at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure.

Owner Responsibilities: Owner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner must give notice to AFA of a failure considered to be warrantable.

It is the owner's responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure. Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and all business costs and losses resulting from a warrantable failure.

Warranty Limitations: AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up, run-in or shut-down practices.

AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the Owner.

The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchantability or fitness for a particular purpose.

AFA Industries Incorporated

WARRANTY POLICY

Page 5

WARRANTY for Replacement Parts

Productos Garantizados: Esta garantía aplica a todas las partes de motor nuevas y comercializadas por AFA INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes instaladas en/o despúes Enero de 1,996.

Limites: Todas las Partes Nuevas de Reposición de la marca AFA están garantizadas contra defectos de material y fabricación, bajo condiciones normales de uso y servicio.

La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operación, la que ocurra primero desde la fecha de la primera instalación.

Responsabilidades AFA: Pagará por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la condición original antes de la falla, incluyendo daño progresivo al motor donde se instaló el repuesto.

El costo de la mano de obra se pagará basado en la lista de precios vigente y publicados. No sobretiempo, tarifas especiales o precios de días festivos se pagarán. Solo se usarán partes AFA nuevas para hacer la reparación. AFA pagará por el lubricante, anti- congelante, elementos del filtro, bandas, mangueras y otros complementos de mantenimiento que no son re-usables por la falla bajo cobertura.

Responsabilidades El dueño es responsable por el mantenimiento y operación del motor como se Del Dueño: especifica en el manual de Operación y Mantenimiento. Antes del limite de la garantía el dueño debe notificar de cualquier falla que esté bajo cobertura a AFA.

Es la responsabilidad del dueño facilitar las partes con falla o asociadas con la falla al Departamento de Servicios Tecnicos de AFA en una condición que pueda ser examinada. El dueño es responsable por los gastos de todas las reparaciones hecha a cualquier parte que no sea el motor donde se instale el repuesto. El dueño es reponsable por gastos de lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros componentes de mantenimiento re-emplazados durante reparaciones durante cubertura de garantía, excepto cuando una parte no es re-usable a causa de una falla bajo la garantía. El dueño es responsable por gastos de estadia, comidas y otros gastos incidentales incurrido por el dueño o sus agentes, como resultado de una falla bajo garantía. El dueño es responsable por los gastos de no poder trabajar y todos los gastos y perdida en su negocio como resultado de un fallo bajo garantía.

Limites De Garantía: AFA no es responsable por fallas como resultado de uso indebido o negligencia, como operar el motor sin líquido refrigerante, gasolina o lubricantes, retopar el tanque de gasolina, pasar los limites de velocidad, falta de lubricación, líquido refrigerante o sistemas de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar indebidamente el motor.

AFA no es responsable por fallas como resultado de reparaciones impropias o instalaciones o uso de partes no aprovadas por AFA. Esta garantía no aplica a respuestos provistos por AFA sin costo alguno al dueño. La garantía aquí descrita es exclusivamente la propiedad de las garantías hecha por AFA para cubrir sus repuestos. Ningún agente, empleado o representante de AFA tiene ninguna autoridad para sujetar a AFA a ninguna representaciónes o garantías adicionales, AFA no hace ninguna otra garantías, expresadas o implicadas o mercadeo o uso para ningún otro particular.

AFA Industries Incorporated

GARANTIA para Partes de Reposición

Page 6

*Cummins is a registered trademark of the Cummins Engine Co. Inc.

TYPICAL ENGINE ILLUSTRATION OF ISL SERIES “CUMMINS" ENGINE

Page 7

ISL SERIES CRANKSHAFT PULLEY

Page 8

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

PULLEY,CRANKSHAFT PULLEY, CRANKSHAFT

Component Thickness (mm):

21.36 (0,84 in.) - To

Determine Customer Mounting

Face from Front Face of

Block, Add This Dimension to

the Customer Mounting Face

Dimension Referenced in

Compatible DA Option

Pulley Mounting Face to

Centerline of First Groove

(mm): 14.85 (0.58 in.) - To

Determine Customer Mounting

Face from Front Face of

Block, Add This Dimension to

the Customer Mounting Face

Dimension Referenced in

Compatible DA Option

Pulley Type: 8 Rib Poly V

Pulley Effective Diameter

(mm): 314.2 (12.4 in.)

Torque Limit (lbs.ft.): 210

Required Mounting Bolt Circle

(mm): 4 x 96.0

Required Mounting Thread:

M12 x 1.75-6H

Engine Design Phase: Encore

Engine Family: L Series

Used Only With Viscous

Dampers

1 A3902116 Screw, Hex Flange Head Cap 4 M12 x 1.75 x 50

2 A3958032 Pulley, Crankshaft 1

ISL SERIES CRANKSHAFT PULLEY

Page 9

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Front Gear Housing HOUSING, FRONT GEAR

Accessory Drive Location:

From Engine Centerline

(mm): 227.4

From Crankshaft Centerline

(mm): 39.5

Gear Housing Pilot Bore

Diameter (mm): 114.66

Fuel Pump Manufacturing /

Gear Housing Material:

Aluminum

1 A3926846 Screw, Hex Flange Head Cap 3 M8 x 1.25 x 20

2 A3943885 Screw, Hex Flange Head Cap 3 M8 x 1.25 x 40

3 A3944293 Gasket, Gear Housing 1

4 A3945595 Housing, Gear 1

ISL SERIES FRONT GEAR HOUSING

Page 10

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Crankshaft CRANKSHAFT

A3943034 Crankshaft, Engine

1 A3904483 Pin, Dowel

2 A3918776 Gear, Crankshaft 1

3 A3904483 Pin, Dowel 1

ISL SERIES CRANKSHAFT

Page 11

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Main Bearing Sets

A3945917 Kit, PDC 1 Standard

4 A3944158 Bearing, Main 6 Sold In Higher Level Assy/Kit

5 A3944163 Bearing, Crankshaft Thrust 1 Standard

6 A3944153 Bearing, Main 7 Sold In Higher Level Assy/Kit

A3945918 Kit, PDC 1 0.25 mm Oversize

4 A3944159 Bearing, Main 6 0.25 mm Oversize

5 A3944164 Bearing, Crankshaft Thrust 1 0.25 mm Oversize

6 A3944154 Bearing, Main 7 0.25 mm Oversize

A3945919 Set, Main Bearing 1 0.50 mm Oversize

4 A3944160 Bearing, Main 6 0.50 mm Oversize

5 A3944165 Bearing, Crankshaft Thrust 1 0.50 mm Oversize

6 A3944155 Bearing, Main 7 0.50 mm Oversize

A3945920 Kit, PDC 1 0.75 mm Oversize

4 A3944161 Bearing, Main 6 0.75 mm Oversize

5 A3944166 Bearing, Crankshaft Thrust 1 0.75 mm Oversize

6 A3944156 Bearing, Main 7 0.75 mm Oversize

A3945921 Kit, PDC 1 1.00 mm Oversize

4 A3944162 Bearing, Main 6 Sold In Higher Level Assy/Kit

5 A3944167 Bearing, Crankshaft Thrust 1 1.00 mm Oversize

6 A3944157 Bearing, Main 7 1.00 mm Oversize

Service Parts

7 A3925343 Ft Seal Ser Kit W/Sleeve 1 Fr Non-Automotive Application

A3920405 Tool, Seal Installation 1

A3925626 Seal, Oil 1

A3924986 Sleeve, Wear 1

A3924987 Shield, Dust 1

8 A3926126 Rear Seal, Wear Sleeve Kit 1 Rear

Oversize Thrust Bearings

A3945926 Bearing, Crankshaft Thrust A/R 1.00 mm Oversize

A3945927 Bearing, Crankshaft Thrust A/R

A3945928 Bearing, Crankshaft Thrust A/R .50 O/S Jrnl - .50 O/S Thrust

ISL SERIES CRANKSHAFT

Page 12

ISL SERIES CYLINDER BLOCK

Page 13

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Block, Cylinder Engine Family: "L" Series

Cylinders: 6

Piston Cooling Nozzle Style: J-jet

Thrust Bearing: 180 Degrees

Tappett Diameter (mm): 31.2

Tappett Type: Roller

Main Bearing Cap Material:

41,020 High Grade Ductile Iron

Main Bearing Mtg Size: M16

Push Rod Load Capability:

1700 lbs (7560 N)

Rationalized Cylinder Block

For Use With 4 Valve

Cylinder Head

A4089702 Block, Cylinder 1

1 A3970750 Block, Cylinder 1

2 A143066 Plug, Expansion 2

3 A3004258 Plug, Expansion 4

4 A3900956 Plug, Expansion 3

7 A3945329 Bushing 7

8 A3905401 Plug, Expansion 4

9 A3916369 Screw, Hex Flange Head Cap 14 M14 x 2.00 x 128

10 A3970955 Cap, Main Bearing 7

A3800332 Kit, Cyl Block Hardware 1

A3678923 Plug, Threaded 6 M10 x 1 x 13.5

5 A3678924 Plug, Threaded 1 M10 x 1 x 13.5

6 A3678925 Seal, O Ring 1 M10

11 AS923 Elbow, Plain Street Pipe 1

12 A3969006 Nozzle, Piston Cooling 6

13 A3900257 Dowel, Pin 2

14 A3901846 Dowel, Pin 4

15 A3901969 Plug, Expansion 1

16 A3926048 Seal, O Ring 1

17 A3008470 Plug, Pipe 1 1 NPT

A3800328 Kit, Liner

18 A3948095 Liner, Cylinder 1 Sold In Higher Level Assy/Kit

19 A3907177 Seal, Rectangular Ring 1

A3678921 Plug, Threaded 1 M14 x 1.5 x 16

20 A3678912 Seal, O Ring 1 M14

21 A3678922 Plug, Threaded 1 M14 x 1.5 x 16

ISL SERIES CYLINDER BLOCK

Page 14

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Valve Tappet TAPPET, VALVE

Engine Family: L Series

Cylinders: 6

Piston Cooling Nozzle Style:

J-Jet

Tappet Diameter (mm): 31.2

Tappet Type: Roller

Main Bearing Cap Material:

41,020

High Grade Ductile Iron

Push Rod Load Capability:

1700 lbs. (7560 N)

Rationalized Cylinder Block

for Use With 4 Valve

Cylinder Head

1 A3965966 Tappet, Valve 12

ISL SERIES VALVE TAPPET

Page 15

ISL SERIES CRANKCASE BREATHER

Page 16

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Crankcase Breather

Engine Design Phase: Encore

Breather Type: Open

Tube Routing: Exhaust

Manifold Side

Filter Supply Method:

Mounted

Fuel Type: Diesel

Plumbing Mounting

Tube Routes Ahead of Rear

Lift Bracket: No

Engine Cylinders: 6

Drain Hose Length (mm):

3505.2

Attaches to Front Cover: No

Engine Family: C Series

Engine Aspiration: Charge

Air Cooled

1 A3910509 Clamp, Hose 1 1/4 - 7/8 in.

2 A3913638 Screw, Hex Flange Head Cap 6 M6 x 1.00 x 16

3 A3970886 Gasket, Breather 1

4 A3936987 Hose, Plain 1

5 A3968496 Hose, Molded 1

6 A3968382 Breather, Crankcase 1

7 A3948080 Clamp, Spring Hose 2

ISL SERIES CRANKCASE BREATHER

Page 17

ISL SERIES COMPRESSOR COOLANT PLUMBING

Page 18

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Compressor Coolant Plumbin

Engine Design Phase: Encore

Compressor Cylinders: 1

Fuel Pump Type: Rotary

Coolant Tubing: Solid

Engine Cylinders: 6

CPR Water Inlet Location:

Top

CPR Water Outlet Location:

Top

Coolant Return Location: CYL

Head REAR 45 DEG Down

Stud in MTG Transfer

Connection: No

Compressor Model:

18.7 HD

Engine Family: C & L Series

1 A204994 Connector, Male 1 13/16-18 x 1/2 NPTF

2 A204995 Elbow, Male Adapter 1

A4022705 Elbow, Male Adapter 1

3 A4022706 Elbow, Male Union 1

4 A3046201 Seal, O Ring 1

5 A3944496 Tube, Cpr Water Inlet 1

AS1003A Seal, Grommet 2

AS1004A Nut, Tube 2

A3944495 Piece 1 Sold Only as 3944496 Assembly

6 A3944498 Tube, Cpr Water Outlet 1

AS1003A Seal, Grommet 2

AS1004A Nut, Tube 2

A3944497 Piece 1 Sold Only as 3944498 Assembly

7 A3943520 Clamp, Tube 2

ISL SERIES COMPRESSOR COOLANT PLUMBING

Page 19

ISL SERIES COMPESSOR MOUNTING

Page 20

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Ref Compressor Mounting REFRIGERANT COMPRESSOR

MOUNTING

Family: L Series

Mounting Hardware for:

Seltec TM-31

Compressor Type: Rotary

Drive Belt Type: 8 Rib Poly

V

Belt Provided: Yes

Drive Source: Crankshaft

Bracket Attachment Location:

Cylinder Head

Engine Design Phase: Encore

Note:

This Option Cannot Be Used

With Oil Fill or Dipstick

Attached to the Front Gear

Cover

This Option Must Be Used With

Fan Centers of 355.6 or Less

1 A3282433 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 85

2 A3102651 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 60

3 A3331123 Screw, Socket Head Cap 3

4 A3903990 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 20

5 A3921533 Shield, Dust 4

6 A3925344 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 30

7 A3978324 Pulley, Idler 3

8 A4991240 Pulley, Idler 1

9 A3935229 Shaft, Idler 4

10 A4940646 Support, Ref Compressor 1

11 A3957526 Support, Belt Tensioner 1

12 A3958714 Support, Idler Pulley 1

13 A3991495 Tensioner, Belt 1

14 A3289908 Belt, V Ribbed 1

ISL SERIES COMPESSOR MOUNTING

Page 21

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Air Compressor AIR COMPRESSOR

CPR Cylinders: 1

CPR Model:

18.7 CFM

CPR Method of Cooling: Water

CFM: 18.7

CPR Front Drive: Gear

CPR Front Flange: SAE B

(5.750 in.)

CPR Rear Flange: 82-2 (SAE

A)

CPR Rear Mount Thread:

Metric

Water Inlet: Top

Water Outlet: Top

Air Outlet: Rear

Air Outlet Connection: SAE

45 Male Flare-#10 Hose

Air Inlet: Rear

ISL SERIES AIR COMPRESSOR

Page 22

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

CPR SAE/DIN Standard Rear

Drive: SAE 19-4

CPR Max Thru Torque: 125 #ft

Max CPR Speed (RPM): 3000

CPR Turbocharged: Yes

Compressor Length (mm): 207

Engine Design Phase: Encore

Oil Return Provision: Front

Cover

Drive centerline from Crank

Centerline (mm): 230

Engine Family: C & L Series

A3680997 Union, Male 1

1 A3678606 Seal, O Ring 1 M27 x 2.00

2 A3680998 Union, Male 1 M27 x 2.00 x 7/8-14

3 A3900634 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 50

4 A3925344 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 30

5 A3906747 Hose, Flexible 1 Oil Supply Line

6 A3920447 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 40

7 A3940245 Gasket, Hydraulic Pump 1

8 A3942911 Brace, Air Compressor 1

9 A3944000 Spacer, Mounting 1

A4933782 Compressor, Air 1 Recon Equivalent 3969110 RX

10 A3942497 Gear, Accessory Drive 1

11 A3969111 Compressor, Air 1

12 A3945212 Elbow, Plain Union 2 M10 x 1.00 x 7/16-20

COMPRESSOR SERVICE KITS

A4936226 Kit, Air Compressor Repair 1 Services 4933559 Ports Major

Ports Major

A4089222 Kit, Rear Seal & Adpt. 1 Services 4933559

A4089238 Kit, Gskt & Seals 1 Cyl 1 Services 4933559 Single Major

Single Major

A4089675 Plug, Solid 1 Services 4933559

A4089677 Adapter, Spline 1 Spline Adapter, 11th

ISL SERIES AIR COMPRESSOR

Page 23

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Vibration Damper Engine Family: L Series

Damper Pulley Eff Diameter

(mm): 199.42

Damper Diameter (mm): 275.58

Damper Type: Viscous

Customer MTG Face from FFOB:

132.1mm (5.2in)

Pulley Type: Spun 8 groove

Front PTO Provision: Yes

Tach Pick-up Provision: No

High Inertia Damper: No

Additional Undercut on

Damper: No

Accessory Drive Bolt Circle:

4 x 96.0mm

Accessory Drive Thread:

M12 x 1.75-6H

Engine Design Phase: Encore

Provision for Engine Position

Sensor: No

1 A3914118 Screw, Hex Flange Head Cap 5 M14 x 1.50 x 60

2 A3967014 Damper, Vibration 1

3 A4940809 Pulley, Crankshaft 1

4 A3939088 Adapter, Crankshaft 1

5 A3901859 Screw, Hex Flange Head Cap 4 M12 x 1.75 x 55

ISL SERIES DAMPER VIBRATION

Page 24

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Thermostat THERMOSTAT

Engine Family: C & D Series

180 Degree F Opening

1 A3940632 Thermostat 1

ISL SERIES THERMOSTAT

Page 25

ISL SERIES FUEL FILTER

Page 26

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Fuel Filter FILTER, FUEL

Design Phase: Encore

Engine Family: C & L Series

Engine Cylinders: 6

Element Quantity: 1

Element Style: Spin On

Water Separator Provision:

Yes

Drain Provision: Yes

Water Drain Clearance: 25.4

Water In Fuel Sensor

Included: Yes

WIF Fuel Sensor Connection

Type: Packard

Fuel Heater Included: No

Fuel Filter Location: Engine

Mounted

From Engine Centerline (mm):

258

From Crankshaft Centerline

(mm): 390.1

From Front Face of Block

(mm): -514.2

1 A3010596 Screw, Captive Washer Cap 3 3/8 - 16 x 1 1/4 in.

2 A3903990 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 20

A3945066 Filter, Fuel 1

3 A3944987 Head, Fuel Filter 1 Buy Directly From Fleetguard

A3800394 Kit, Fuel Wtr Separator 1

4 A3944269 Filter, Fuel 1 Sold In Higher Level Assy/Kit

5 A3944270 Sensor, Water 1 Sold In Higher Level Assy/Kit

6 A3944821 Seal, O Ring 1

7 A3944845 Bracket, Filter 1

8 A3944099 Screw, Hex Flange Head Cap 1

A3678923 Plug, Threaded M10 x 1 x 13.5

9 A3678924 Plug, Threaded 1 M10 x 1 x 13.5

10 A3678925 Seal, O Ring 1 M10

A3944892 Decal

ISL SERIES FUEL FILTER

Page 27

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Flywheel Housing Flywheel Housing

Wet/Dry Clutch: Dry Only

Housing Material: Aluminum

Housing SAE Size or Type:

SAE 2

Starter Mount Holes Angle

angle (deg): 120 starter

Starter Mount Hole Thread

Size: M12x1.75-6H

Starting Motor Location

ISL SERIES FLYWHEEL HOUSING

Page 28

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

(deg): 250

Starter Motor Center

Distance (mm): 239.96

Starter Pad Offset From Rear

Face of Block (mm): 0.00

Required Starter Pilot Bore

(mm): 106.0 trans MT holes

Trans Mounting Holes

Thread Size: M10X1.50-6H

Trans MT Holes Count: 12

Engine Mount Type: Pad

Engine Mount Top Hole +/- CR

Centerline (mm): 104.78

Engine Mounting Hole

Dimension: M12x1.75-6H

# Engine Mounting Holes: 8:

M10x1.50-6H

Tachometer sensor port

location: 4th

Tachometer port size: 3/4-16

UNF-2B

Tachometer port count: 1

EBM Structure Code: 03

Structural Improvements for

Severe Applications

1 A3904181 Plug, Threaded 1 3/4 - 16 UNF

2 A3910248 Plug, O Ring 1

3 A3910260 Seal, O Ring 1

A3934486 Kit, Seal 1

4 A3933262 Seal, Oil 1 Serviced as 3934486

5 A3933384 Cover, Rear 1

6 A3912072 Screw, Self Tapping Metal 2 M8 x 1.25 x 15

7 A3912473 Seal, Rectangular Ring 1

8 A3991306 Screw, Hex Flange Head Cap 8 M6 x 1.00 x 16

9 A3939353 Gasket, Rear Cover 1

10 A3920447 Screw, Hex Flange Head Cap 12 M12 X 1.75 X 40

11 A3926207 Housing, Flywheel 1

12 A3925234 Plate, Cover 1

ISL SERIES FLYWHEEL HOUSING

Page 29

ISL SERIES FUEL PUMP MOUNTING

Page 30

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Fuel Pump Mounting COUPLING, FUEL PUMP

Engine Family: C & L Series

Governor Type: Electronic

Boost Control Provision: Yes

Engine Cylinders: 6

Engine Design Phase: Encore

Fuel Pump Gear Timing

(Crank): 0 Degrees Retarded

Fuel Pump Manufacturing /

Aspiration: Charge Air

Cooled

1 A3900630 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 20

2 A3902460 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 25

3 A3902662 Nut, Hexagon Flange 4 M10 x 1.50

4 A3093931 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 20

5 A3909310 Screw, Hexagon Head Cap 1 M8 x 1.25 x M6 x 1.00

6 A3282372 Stud 4

7 A3926722 Seal, Rectangular Ring 1

8 A3942764 Gear, Fuel Pump 1

9 A3943440 Support, Fuel Pump 1

10 A3991108 Support, Fuel Pump 1

11 A3899283 Seal, O Ring 1

ISL SERIES FUEL PUMP MOUNTING

Page 31

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Fuel Injection Pump

FUEL PUMP

CPL: 2475, 2476, 2535, 2908,

2946, 8042, 8106, 8158, 8180,

8181, 8183, 8182

Pump Model:

CAPS

Fuel Pump Mounted Location:

Front

Engine Family: L Series

Engine Cylinders: 6

Engine Design Phase: Encore

Governor Type: Electronic

A4076443 Pump, Fuel 1

1 A4076870 Accumulator 1 Recon Equivalent 4025319 RX

2 A4010269 ICV Distributor 1

3 A4010271 Housing, Camshaft 1

4 A4076878 Pump, Gear Fuel 1

5 A4009781 Tube, Fuel Supply 1

6 A4002010 Tube, Fuel Drain 1

ISL SERIES FUEL INJECTION PUMP

Page 32

ISL SERIES ACCUMULATOR MODULE

Page 33

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Accumulator Module ACCUMULATOR

Engine Family: L Series

Engine Cylinders: 6

Engine Design Phase: Encore

1 A4076870 Accumulator 1 Recon Equivalent 4025319 RX

2 A3867640 Seal, O Ring 1

3 A3330797 Seal, O Ring 1

4 A4984579 Sensor, Pressure 1 Fuel

5 A4076871 Washer, Sealing 2

A4010544 Assembly, Rate Snubber 1

6 A3330620 Union, Male 1

7 A3867891 Guide, Spring 1

8 A3329942 Spring, Compression 1

9 A3330640 Seat & Valve 1

10 A3867040 Disc, Seal 1

11 A3347925 Connector, Fuel Drain 1

12 A3417161 Harness, Wiring 1

13 A3417095 Clip, Wire Retaining 1

14 A3331002 Screw, Hex Flange Head Cap 4

15 A4010051 Sensor, Temperature 1 Fuel

16 A4010084 Adapter, Sensor 1

17 A4002010 Tube, Fuel Drain 1

18 A3918002 Screw, Banjo Connector 2 M10 x 1.00 x 19

19 A3963982 Washer, Sealing 4

20 A3963984 Washer, Sealing 2

21 A4002006 Screw, Banjo Connector 1

ISL SERIES ACCUMULATOR MODULE

Page 34

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ICV Distributor Module ICV DISTRIBUTOR

Engine Family: L Series

Engine Cylinders: 6

Engine Design Phase: Encore

A4010269 ICV Distributor 1

1 A4088001 Distributor, Fuel 1 Recon Equivalent 4089664 RX

2 A3867645 Seal, O Ring 1

3 A3867480 Seal, O Ring 1

4 A3330644 Drive, Fuel Pump 1

5 A3867642 Seal, O Ring 1

6 A3867641 Seal, O Ring 1

A3800909 Assembly, Outlet Fitting 1

7 A3867724 Washer, Sealing 1

8 A3347874 Seat & Valve 1

9 A3348756 Spring, Compression 1

10 A3331080 Guide, Spring 1

11 A3348755 Union, Male 1

13 A4009971 Fitting, Inlet 1

14 A4062462 Cap, Fuel Pump Filter 1

5 A3348757 Seal, O Ring 1

12 A3347941 Screw, Socket Head Cap 4

ISL SERIES ICV DISTRIBUTOR MODULE

Page 35

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Cam Housing Module CAM HOUSING

Engine Family: L Series

Engine Cylinders: 6

Engine Design Phase: Encore

NOTE: This Cam Housing

Module CANNOT be used on any

ISC CAPS Fuel Pumps.

1 A4010271 Housing, Camshaft 1

2 A3329899 Dowel, Pin 1

3 A3330081 Seal, O Ring 1

4 A3330252 Washer, Lock 1

5 A3926593 Nut, Regular Hexagon Jam 1

6 A3348448 Connector, Qck Disconnect 1

7 A3867642 Seal, O Ring 1

8 A3417071 Hub, Distributor Drive 1

9 A3867641 Seal, O Ring 1

10 A3867640 Seal, O Ring 1

11 A3330797 Seal, O Ring 1

12 A3329797 Spring, Compression 2

13 A3867480 Seal, O Ring 1

14 A3867645 Seal, O Ring 1

ISL SERIES CAM HOUSING MODULE

Page 36

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Fuel Pump Gear Module GEAR, FUEL PUMP

Engine Family: L Series

Engine Cylinders: 6

Engine Design Phase: Encore

NOTE: This gear pump module

CANNOT be used on an ISC

CAPS fuel pump.

A4076878 Pump, Gear Fuel 1

1 A4076877 Pump, Gear Fuel 1 Recon Equivalent 4089074 RX

2 A3867641 Seal, O Ring 1

3 A4061755 Hub, Accessory Drive 1

4 A3867642 Seal, O Ring 1

5 A3867645 Seal, O Ring 1

6 A3867480 Seal, O Ring 1

7 A3330644 Drive, Fuel Pump 1

8 A3090769 Screen, Filter 1

9 A70700 Spring, Compression 1

10 A3046943 Seal, O Ring 1

11 A4062462 Cap, Fuel Pump Filter 1

ISL SERIES FUEL PUMP GEAR MODULE

Page 37

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Fuel Transfer Pump PUMP, FUEL TRANSFER

Voltage: 12

Used With CAPS Fuel System

Fuel Inlet: 7/8-14 45 Degree

Flare

Fuel Inlet Location (mm):

Rear of Engine

From Engine Centerline

(mm): 195

From Crank Centerline

(mm): 255.5

From Front Face of Block

(mm): -875.5

Fuel Drain: 3/4-16 45 Degree

ISL SERIES FUEL TRANSFER PUMP

Page 38

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Flare

Fuel Drain Location (mm):

Rear of Engine

From Engine Centerline

(mm): 153

From Crank Centerline

(mm): 255.5

From Front Face of Block

(mm): -875.5

Fuel Pump Drainback

Location (At Lift Pump):

From Engine Centerline

(mm): 153

From Crank Centerline

(mm): 276.0

From Front Face of Block

(mm): -780.0

Engine Fuel Return Location

(At Lift Pump):

From Engine Centerline

(mm): 153.0

From Crank Centerline

(mm): 276.0

From Front Face of Block

(mm): -825.0

OEM Fuel Supply Port Qty: 1

OEM Fuel Drain Port Qty: 1

To Avoid Interference,

Cannot Be Used With Flywheel

Housings Which Include High

Angular Mounting Pads

A129866 Union, Male 1

1 A3040817 Seal, O Ring 1

2 A3100516 Union, Male 1 7/8-14 UNF

A3061833 Union, Male 1 Service Replacement O-Ring

3 A3046201 Seal, O Ring 1

4 A3061832 Union, Male 1 Use 3046201 Replacement Seal

ISL SERIES FUEL TRANSFER PUMP

Page 39

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

5 A3902460 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 25

A4935005 Pump, Fuel Transfer 1

6 AS102 Screw, Hexagon Head Cap 3 5/16 - 18 X 1"

7 A3678923 Plug, Threaded 2 M10 x 1 x 13.5

8 A3678925 Seal, O Ring 2 M10

9 A3964387 Bracket, Transfer Pump 1

10 A4935293 Valve, Check 1 Svc w/Higher Level Lift Pump

11 A4965004 Gasket, Fuel Pump 1

12 A4935013 Pump, Fuel Transfer 1

13 A3944152 Screw, Hex Flange Head Cap 1

Service Parts

A3948104 Lift Pump Repair Kit 1

ISL SERIES FUEL TRANSFER PUMP

Page 40

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Front Gear Cover COVER, FRONT GEAR

Front Gear Cover Assembly

With Low Mount PTO and

Without Noise Panel

FIP Seal to Gear Housing

Contains Bolt on Front Seal

FIP Gasket for Front Seal

Carrier

Cover Used on P5-C and D3-D

and Beyond

1 A4946714 Nut, Lock 5

2 A3925883 Screw, Hex Flange Head Cap 9 M8 x 1.25 x 16

3 A3926863 Screw, Hex Flange Head Cap 11 M8 x 1.25 x 50

A4024883 Kit, Seal 1 Includes Installation Tool

A3942535 Seal, Oil 1 Serviced as 4024883

4 A3921927 Seal, Oil 1 Serviced as 4025270

5 A3941786 Carrier, Seal 1

6 A3943813 Cover, Gear 1

ISL SERIES FRONT GEAR COVER

Page 41

ISL SERIES AIR INTAKE CONNECTION

Page 42

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Air Intake Connection Air Heater Connection

Air Heater Included: Yes

System Voltage: 12

Air Heater Amp: 100 A x 2

Elements

Air Heater Ground Type:

Common

Intake Air Connection

Type: Rotatable

Elbow Position Every 45

Degrees

Intake Air Connection

Size: 4.0 Inch Hose

Attachment

Direction of Intake Manifold:

Forward

45 Degrees Outboard

1 A3900678 Screw, Hex Flange Head Cap 10 M8 x 1.25 x 40

2 A3902114 Screw, Hex Flange Head Cap 7 M8 x 1.25 x 30

3 A3917892 Gasket, Connection 1

4 A3928519 Connection, Air Intake 1

5 A3943613 Connection, Air Intake 1

6 A3941706 Heater, Intake Air 1

7 A3944646 Gasket, Int Manifold Cover 1

8 A3992090 Gasket, Connection 1

ISL SERIES AIR INTAKE CONNECTION

Page 43

ISL SERIES OIL FILTER AND COOLER HEAD

Page 44

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Oil Filter Cooler Head HEAD, OIL FILTER COOLER

Type: Plate

Mounting Location: Block

Cavity

Exhaust Pressure Relief

Valve: Yes

Oil Flow Thermostat: Yes

Unique Characteristics:

W/O Studded Capscrews

1 A68274 Spring, Compression 1

2 A3008469 Plug, Pipe 1 3/4 NPT

3 A3008468 Plug, Pipe 1 1/2 NPT

4 A3906619 Plug, Pipe 2 1/8 NPT

5 A3966976 Screw, Hex Flange Head Cap 11 M8 x 1.25 x 65

6 A3918174 Gasket, Oil Cooler Core 1

7 A3945967 Plunger, Prs Regulator 1 Use W/Dump to Sump ISL Block

8 A3929011 Gasket, Lub Oil Clr Cover 1

A3931084 Plug, Threaded 1

9 A3930910 Plug, Threaded 1

10 A3930911 Seal, O Ring 1

A3974325 Head, Lub Oil Filter 1

11 A118227 Dowel, Ring 1

12 A3907860 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 25

13 A3918334 Head, Lub Oil Filter 1

14 A3992092 Gasket, Connection 1

15 A3974325 Head, Lub Oil Filter 1

16 A3936365 Valve, Pressure Relief 1

A3934410 Valve, Bypass 1

17 A3201562 Seal, O Ring 1

18 A3934278 Valve, Bypass 1

ISL SERIES OIL FILTER AND COOLER HEAD

Page 45

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Engine Oil Cooler

Cylinders: 6

Cooler Type: 14

Plate Mounting

Position/Location: Vertical

Engine Families: ISC greater

than 300 peak HP.

1 A3966365 Core, Cooler 1

ISL SERIES ENGINE OIL COOLER

Page 46

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Oil Level Gauge GAUGE, OIL LEVEL

Engine Family: D Series

Cylinders: 6

Oil Pan Sump: Front or Rear

Entry .ocation from Front

Face of Block (mm): 428

Pull Direction: Customer

Responsibility

Dipstick Location: Fuel Pump

Side

Tube Effective Length

(mm): 762

BFOB-Full/Low (428) 0-5

Degrees: 71/91

Support End of Tube Will Be

Installed by the Customer

1 A108722 Clip 1

2 A3280884 Tube, Oil Gauge 1

3 A3943808 Plug, Expansion 1

4 A3905800 Tube, Oil Gauge 1

5 A3905802 End, Oil Gauge Tube 1

6 A3909395 Clamp, Spring Hose 2 1/2 in. ID

7 A3945796 Dipstick 1

ISL SERIES OIL LEVEL GAUGE

Page 47

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Lube Oil Pump PUMP, LUBE OIL

Engine Design Phase: Encore

Pump Drive: Non-Crank

Concentric

Body Material: Cast Iron

Body

Flow Rate (GPM at RPM): 40.0

at 4375

Gear Type: Steel HCR Gear

Piston Cooling Method:

Direct Cooling

Engine Families: L Series

Cylinders: 6

Engine Aspiration: Charge

Air Cooled

1 A3991123 Pump, Lubricating Oil 1

2 A3900677 Screw, Hexagon Head Cap 4 M8 x 1.25 x 30

ISL SERIES LUBRICATING OIL PUMP

Page 48

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Oil Filler Arrangement ARRANGEMENT, OIL FILL

Engine Family: C & L Series

Oil Fill Location: Fuel Pump

Side

Fill Position:

From Front Face of Block

(mm): 654

Vertical from Crank

Centerline (mm): 212

Horizontal from Crank

Centerline (mm): 263

Fill Cap Supplier: Customer

Unique Characteristics:

Oil Fill Tube With Hose Bead

In A Bolt-On Flange Attached

to the Block

For Customer Installed Oil

Fill Tube

Includes Access Hole Cover

for Gear Cover

1 A3900630 Screw, Hex Flange Head

Cap

2 M8 x 1.25 x 20

2 A3903463 Cover, Access Hole 1

3 A3903475 Seal, Rectangular Ring 1

4 A3939258 Gasket, Cover Plate 1

5 A3944511 Connection, Oil Filler 1

ISL SERIES OIL FILLER ARRANGEMENT

Page 49

ISL SERIES OIL PAN

Page 50

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Oil Pan PAN, OIL

Engine Family: L Series

Cylinders: 6

Sump Style: Standard

Sump Location: Front

Oil Pan Material: Stamped

Steel

Drain Location: Exhaust

Manifold Side

Pan High Capacity (qt): 24

(22.706 L)

Pan Low Capacity (qt): 20

(18.921 L)

Pan Front Up Angularity

(deg): 45

Pan Front Down Angularity

(deg): 45

Pan Side to Side Angularity

(deg): 45

Unique Characteristics: 3/8

Level Sensor Hole on Exhaust

Manifold Side

Oil Pan Type: Non-Isolated

Internally Cast Suction Tube:

No

Required Oil Filter Medium:

Stratapore

Drain Size: M18

Suction Tube Flange Thickness

(mm): 6.58

Oil Heater Thread Provision:

M22 x 1.5-6H

Required Block Flange:

282 x 883.5

Doweled for Flywheel Housing:

No

Engine Design Phase: Encore

ISL SERIES OIL PAN

Page 51

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Corner Pan Stiffener

Provided: No

Heater Boss Size & Location:

22mm Exhaust

1 A3013786 Plug, Pipe 1 3/8 NPT

2 A3900628 Screw, Hex Flange Head Cap 2 M6 X 1.00 X 30

3 A3901865 Screw, Hex Flange Head Cap 1 M6 x 1.00 x 20

4 A3902425 Washer, Sealing 1 M22

5 A3906216 Nut, Hexagon Flange 1 M6 x 1.00

6 A3907860 Screw, Hex Flange Head Cap 16 M8 X 1.25 X 25

7 A3910960 Washer, Plain 1 M6

8 A3913638 Screw, Hex Flange Head Cap 2 M6 x 1.00 x 16

9 A3920400 Screw, Hex Flange Head Cap 16 M8 x 1.25 x 21

10 A3920773 Washer, Sealing 1 M18

11 A3924147 Plug, Threaded 1 M18 x 1.50 x 12

12 A3924148 Plug, Threaded 1 M22 x 1.50 x 14

13 A3926865 Spacer, Mounting 2

14 A3927611 Brace, Tube 1

15 A3938160 Gasket, Oil Pan 1

16 A3939352 Gasket, Oil Suc Connection 1

17 A3974294 Pan, Oil 1

18 A3944264 Connection, Oil Suction 1

19 A3965800 Plate, Clamping 4

ISL SERIES OIL PAN

Page 52

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Electronic Control Module

Engine Control System: ENC

ECM Version: CM554 100 pin

Module Location: N/A

Ambient Air Pressure Sensor:

Yes

ISL SERIES ELECTRONIC CONTROL MODULE

Page 53

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Intake Manifold Pressure

Manufacturer: N/A

Fuel Pump Model:

CAPS

Connection Style: Straight

Module Status: Production

Engine Design Phase: Encore

Speed Sensor Location: Cam

Gear

Intake Manifold Pressure

Sensor: Gauge

Engine Family: C Series, L

Series.

1 A4902720 Sensor, Pressure 1 Ambient Air

A4921497 Sensor, Pressure 1 Intake Manifold

2 A3330202 Seal, O Ring 1

3 A3348748 Sensor, Pressure 1 Intake Manifold

A4076930 Switch, Pressure 1 Oil

2 A4010519 Seal, O Ring 1

4 A4076931 Switch, Pressure 1 Oil

A3408345 Sensor, Temperature 1 Coolant or Intake Manifold

5 A3408346 Sensor, Temperature 1 Air Temperature

6 A4010519 Seal, O Ring 1

7 A3609867 Dataplate 1

A4954905 Sensor, Temperature 1 Coolant or Oil

6 A4010519 Seal, O Ring 1

8 A4088751 Sensor, Temperature 1

9 A3900630 Screw, Hex Flange Head Cap 3 M8 x 1.25 x 20

10 A3913638 Screw, Hex Flange Head Cap 4 M6 x 1.00 x 16

11 A3936236 Spacer, Threaded 2 M8 x 1.25

A3949116 Module, Electronic Control 1

12 A3944125 Module, Electronic Control 1

A3944881 Data, Bootloader 1

A3949288 Data, Nonvolatile Mmmory 1

A4921597 Sensor, Position 2 Cam

13 A3408438 Seal, O Ring 1

14 A3408431 Sensor, Position 1 Camshaft

ISL SERIES ELECTRONIC CONTROL MODULE

Page 54

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Camshaft Gear

A3967256 Camshaft 1

1 A3967198 Camshaft 1

2 A3917883 Dowel, Pin 1

3 A3944298 Gear, Camshaft 1

4 A3944001 Support, Camshaft Thrust 1

5 A3900227 Screw, Hexagon Head Cap M8 x 1.25 x 22

ISL SERIES GEAR CAMSHAFT

Page 55

ISL SERIES CONNECTING ROD

Page 56

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Connecting Rod Performance Parts Dependent

Technical Model Name: 6

LTAA8.9 litre

Engine Family: L Series

Reference: CPL#: 8474

Certified By: AUSF, EPA,CARB

Cert Level: CD00 m, CD02

mh, 4CD02 mh

Cylinders: 6

Structure Code: 03 EBM

Engine Aspiration: Charge

Air Cooled

Engine Control System: ENC

Application: Automotive

CPL Comments:

Replacement for PP8106

Engine Design Phase: Encore

Service Model Name: 1

ECM Version: CM554 100 PIN

Centinel Provision: No

Product Unique Information:

Push Rod Load Capability:

1700 lbs (7560n)

Applicable FR Options:

FR9929, FR91039, FR91096,

FR91097

A4944670 Rod, Engine Connecting 6

1 A3944681 Rod, Engine Connecting 1

2 A3944679 Screw, Connecting Rod Cap 2

3 A3942087 Bushing 1

4 A3950661 Bearing, Connecting Rod 12 Standard

A4089613 Kit, Engine Piston 6

5 A4941395 Top, Piston 6 Sold In Higher Level Assy/Kit

assembly or kit.

6 A3966721 Skirt, Piston 6 Sold In Higher Level Assy/Kit

or kit.

7 A3920692 Ring, Retaining 12

8 A3934046 Pin, Piston 6

9 A3800912 Set, Piston Ring 6

ISL SERIES CONNECTING ROD

Page 57

ISL SERIES CYLINDER HEAD

Page 58

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Cylinder Head

Engine Family: C Series, L

Series

Engine Design Phase: Encore

Cylinder: 6

Swirl: Low

MFLD Pressure to Lift EXH

Valve (PSI): 60

Air Compressor Inlet

Coupling: Without

Notched Head: No

Cylinder Head Material: Cast

Iron

Cylinder Head Valve Material:

Standard

Exhaust Manifold Type: Dry

Valve Seat Inserts: Yes

Valve Bridge Scalloping: No

Compression Brake Mounting

Hardware: No

Aspiration: Charge Air

Cooled

A4987958 Head, Cylinder 1 Recon Equivalent 3948583 RX

1 A4987957 Head, Cylinder 1

A3678923 Plug, Threaded 1 M10 x 1 x 13.5

2 A3678924 Plug, Threaded 1 M10 x 1 x 13.5

3 A3678925 Seal, O Ring 1 M10

4 A4934063 Guide, Valve Stem 24

6 A4936076 Spring, Valve 24

A3800340 Valve, Intake 12

7 A3942588 Valve, Intake 12 Sold In Higher Level Assy/Kit

5 A3900250 Collet, Valve 24

A3800341 Valve, Exhaust 12

8 A3942589 Valve, Exhaust 12 Sold In Higher Level Assy/Kit

5 A3900250 Collet, Valve 24

9 A3944452 Retainer, Valve Spring 24

10 A3948578 Seal, Valve Stem 12 Intake

10 A3948578 Seal, Valve Stem 12

ISL SERIES CYLINDER HEAD

Page 59

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

11 A3945098 Plug, Expansion 6

12 A3032693 Plug, Expansion 2 1.198 in.

13 A3945093 Plug, Expansion 1

14 A3945097 Plug, Expansion 1

15 A3920706 Plug, Expansion 17

16 A3940152 Insert, Valve 12 Intake

17 A3940153 Insert, Valve 12 Exhaust

18 A3945094 Plug, Expansion 2

19 A3943366 Gasket, Cylinder Head 1

20 A3960043 Screw, Hex Flange Head Cap 26 M14 x 2.00 x 160

ISL SERIES CYLINDER HEAD

Page 60

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Injector INJECTOR

Engine Design Phase: Encore

Engine Family: L Series

Hydraulic Flow (CC/30 SEC @

100 BAR): 800

Attachment for Wiring

Harness: No

CPL: 2908, 8181, 8182, 8183,

8106, 8158

144 Degree Spray Cone Angle

ISL SERIES INJECTORS

Page 61

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

P/N 3944686 = #1 Cylinder

P/N 3944688 = #2 Cylinder

P/N 3944690 = #3 Cylinder

P/N 3944692 = #4 Cylinder

P/N 3944694 = #5 Cylinder

P/N 3944696 = #6 Cylinder

1 A3867043 Seal, O Ring 6

2 A3944717 Screw, Captive Washer Cap 1 M5 x .8 x 30

3 A3902023 Screw, Hex Flange Head Cap 6 M6 x 1.00 x 25

4 A3902114 Screw, Hex Flange Head Cap 5 M8 x 1.25 x 30

5 A3940639 Clamp, Injector 6

6 A3940817 Screw, Hex Flange Head Cap 6

7 A3944833 Connector, Male 6

8 A3904519 Brace, Tube 2

9 A3904711 Brace, Tube 5

10 A3917746 Isolator, Vibration 6

11 A3917747 Isolator, Vibration 3

12 A3919359 Isolator, Vibration 4

13 A3920854 Screw, Captive Washer Cap 7 M5 x 0.80 x 20

14 A3930688 Brace, Tube 4

15 A3944686 Tube, Injector Fuel Supply 1 No. 1 Cylinder

16 A3944690 Tube, Injector Fuel Supply 1 No. 3 Cylinder

17 A3944694 Tube, Injector Fuel Supply 1 No. 5 Cylinder

18 A3943503 Brace, Tube 1

19 A3944698 Brace, Tube 2

20 A3944688 Tube, Injector Fuel Supply 1 No. 2 Cylinder

21 A3944692 Tube, Injector Fuel Supply 1 No. 4 Cylinder

22 A3944696 Tube, Injector Fuel Supply 1 No. 6 Cylinder

23 A3944699 Isolator, Vibration 1

A3948636 Injector 6

24 A3948635 Injector 1

25 A3029820 Seal, O Ring 1

26 A3937142 Seal, Injector 1

ISL SERIES INJECTORS

Page 62

ISL SERIES TURBOCHARGER

Page 63

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Turbocharger Turbocharger

Engine Family: L Series

Exhaust Outlet Location:

LMRO

Base ID17 Turbocharger:

3597023

Turbocharger Type: Wastegate

Wastegate Pressure Setting

(BAR): 1.89

Turbo Model: HX40W

Fixed Compressor Outlet

Orientation (deg): 185

Compressor Angle (shipping

deg): 180

Turbine Angle (deg): 133

SPIG Orientation: 90 deg.

Wastegate Bracket

Orientation: 30 degree up

Structure Code: 03 EBM

Engine Cylinders: 6

Engine Aspiration: Charge

Air Cooled

This option may be used with

or without a compression

brake.

A4025397 Kit, Turbocharger 1

1 A3597023 Turbocharger 1

2 A3901356 Gasket, Turbocharger 1 Holset P/N 3709861

3 A3937706 Gasket, Oil Drain 1 Replace With 5264569

4 A3818824 Nut, Hexagon Flange 4 M10 x 1.50

5 A3818823 Stud 4 M10 x 1.5-6G Both Ends

ISL SERIES TURBOCHARGER

Page 64

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Starting Motor Pinion diametral pitch: 8/10

Pinion gear outside diameter:

46.36mm

Pinion gear offset: 0

Pinion drive type: Thru drive

Mounting flange type:

SAE#3 - 3 bolt 120 degrees

Frame size diameter: 111.14mm

Pilot diameter: 92.05mm

Starter motor length:

358.14mm

Acceptable starter mounting

range: 263 degrees +/-

30 degrees

Sealing Provision: Sealed

Supply method: Mounted

Cranking torque: TBD

Removal length: 57.15mm

Model: 39 MT - HD

Voltage: 12volt

Kilowatt rating: 6.4 KW

Unique Characteristics:

Provision For Jump start

protection.

1 A5256410 Motor, Starting 1

A127571 Washer, Plain 3 1/2"

ISL SERIES STARTING MOTOR

Page 65

ISL SERIES VALVE COVER

Page 66

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Valve Cover Valve Cover

Family: "C" Series

Cylinders: 6

Oil Fill Provisions: Yes

Oil Fill Location: Rear

Noise Suppression Provision:

No

Studded Capscrew Location:

None

Valve Cover Color: Base

Engine Color

Unique Characteristics:

Generic Graphics with rear

threaded ratcheting oil fill

cap.

Isolated Gasket System: Yes

Integrated Breather: No

Engine Brake Compatible: Yes

A3973511 Cap, Filler 1

1 A3968283 Cap, Filler 1

2 A3990084 Seal, O Ring 1

3 A3945970 Cover, Valve 1

A3990876 Screw, Cpt Isolator Cap 5

4 A3939309 Isolator, Noise 1

5 A3990875 Screw, Captive Sleeve Cap 1

ISL SERIES VALVE COVER

Page 67

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Water Inlet Connection Connection Orientation:

Straight Out

Connection Type: Beaded

Length Of Water Inlet: 41mm

Water Inlet Outside Diameter:

57.12mm (2.25in)

Alternator Mounting

Provision: 7 in. Spool to

Suit Neihoff C620

Contains Mounting Pad For

Reference Compressor: No

This option interferes with

all metal shipping skids at

engine mount surface on

exhaust side.

Engine Design Phase: Encore

Engine Family: "C" Series,L

Series

1 A3681065 Screw, Hex Flange Head Cap 4 M12 x 1.75 x 70

2 A3903118 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 120

3 A3906697 Seal, Rectangular Ring 1

4 A3944720 Connection, Water Inlet 1

5 A4932859 Connection, Water Inlet 1

6 A3945603 Gasket, Connection 1

ISL SERIES WATER INLET CONNECTION

Page 68

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Water Pump

WATER PUMP

Pulley Type: Hardened

Pulley Diameter (mm): 110.74

Engine Design Phase: Encore

Engine Family: C, D & L

Series

1 A4089647 Pump, Water 1

2 A3940386 Seal, O Ring 1

3 A3934054 Screw, Hex Flange Head Cap 3

ISL SERIES WATER PUMP

Page 69

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Belt Tensioner

TENSIONER, BELT

Tensioner Pulley Type:

Standard

Tensioner Mounting Location:

Gear Housing

Dust Shield Type: None

Engine Design Phase: Encore

Structure Code: 03 EBM

Engine Family: C & L Series

1 A3282433 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 85

2 A3976831 Tensioner, Belt 1

ISL SERIES BELT TENSIONER

Page 70

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Water Pump Drive Pulley

Tensioner MTG Location: Gear

Housing

Engine Family: C Series, L

Series

Alternator

Model:

C620

Belt Length: 1930.4mm

Tensioner Pulley Type:

Standard

Alternator Mount: Integral

with WI Connection

Alternator Brace Attached to:

Gear Housing

Engine Fan Center: 355.6

Fan Drive Ratio: 1.20:1

Damper Pulley Effective

Diameter: 199.42

Provides Intergral Ref Mtg:

No

Allows Clearance for Block

Heater: No

Engine Design Phase: Encore

Structure Code: 03 EBM

1 A3289659 Belt, V Ribbed 1

ISL SERIES WATER PUMP DRIVE

Page 71

PART NUMBER DESCRIPTION QTY COMMENTS

A4089958 Set, Upper Engine Gasket 1

A3037236 Seal, O Ring 1

A3678925 Seal, O Ring 1 M10

A3867043 Seal, O Ring 6

A3883284 Seal, O Ring 1

A3901356 Gasket, Turbocharger 1 Holset P/N 3709861

A3903475 Seal, Rectangular Ring 2

A3906659 Seal, Injector 6 For 7mm Head

A3913032 Gasket, Connection 1

A3922794 Seal, O Ring 4

A3931824 Seal, O Ring 1

A3936876 Seal, Rectangular Ring 1

A3937479 Gasket, Exhaust Manifold 6

A3937706 Gasket, Oil Drain 1 Replace With 5264569

A3939258 Gasket, Cover Plate 1

A3939284 Gasket, Valve Cover 1

A3942902 Gasket, Flange 1

A3943366 Gasket, Cylinder Head 1

A3948578 Seal, Valve Stem 24 Intake

A3944646 Gasket, Int Manifold Cover 1

A3992090 Gasket, Connection 1

ISL SERIES UPPER ENGINE GASKET SET

Page 72

PART NUMBER DESCRIPTION QTY COMMENTS

A3800929 Set, Lower Engine Gasket 1

A3040817 Seal, O Ring 2

A3046201 Seal, O Ring 1

A3070393 Screw, Hex Flange Head Cap 6 M10 x 1.50 x 25

A3089240 Seal, O Ring 2 M22 x 1.50 x 15.5

A3201562 Seal, O Ring 1

A3330081 Seal, O Ring 1

A3330202 Seal, O Ring 2

A3330478 Seal, O Ring 2

A3353977 Front, Seal Service Kit 1 Includes Installation Tool

A3678912 Seal, O Ring 2 M14

A3678925 Seal, O Ring 3 M10

A3818885 Seal, O Ring 2

A3902425 Washer, Sealing 1 M22

A3903475 Seal, Rectangular Ring 1

A3907177 Seal, Rectangular Ring 6

A3910248 Plug, O Ring 1

A3910260 Seal, O Ring 1

A3912473 Seal, Rectangular Ring 1

A3913032 Gasket, Connection 1

A3913695 Seal, Rectangular Ring 1

A3914301 Gasket, Rear Cover 1

A3914302 Gasket, Oil Suc Connection 1

A3918174 Gasket, Oil Cooler Core 1

A3921605 Gasket, Filter Head 1

A3926048 Seal, O Ring 1

A3926722 Seal, Rectangular Ring 1

A3929011 Gasket, Lub Oil Clr Cover 1

A3930911 Seal, O Ring 1

A3931059 Gasket, Cover Plate 1

A3934044 Gasket, Oil Pan 1

A3934486 Kit, Seal 1

A3963982 Washer, Sealing 4

ISL SERIES LOWER ENGINE GASKET SET

Page 73

PART NUMBER DESCRIPTION QTY COMMENTS

A3963983 Washer, Sealing 4

A3963988 Washer, Sealing 4

A3940245 Gasket, Hydraulic Pump 1

A3940386 Seal, O Ring 1

A4942874 Gasket, Corrosion Resistor 1

A4989614 Seal, O Ring 1

A3944293 Gasket, Gear Housing 1

A3970886 Gasket, Breather 1

A3945435 Nozzle, Piston Cooling 6

ISL SERIES LOWER ENGINE GASKET SET

Page 74

COMMENTS

Page 75

COMMENTS

Page 76

WORLD WIDE SUPPLIER OF QUALITY DIESEL ENGINE AND FUEL SYSTEM COMPONENTS

AFA INDUSTRIES, INC. WORLD HEADQUARTERS

140 East Pond Drive Romeo, Michigan 48065-4902 USA

Phone: 586 – 752 2900 Fax : 586 – 752 3541

Email: [email protected]

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314 Jimbour Road, Gympie, Queensland,

Australia , 4570 Phone: 61-754-823434 Fax: 61-754-823332

Email: [email protected] Email: [email protected]

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BLVD. Los Fundadores NO 3751-5 Colonia Valle De Las Flores

Saltillo, Coahiula, CP 25156. MEXICO Phone: 52-844-4300220

Toll free: 01 800 874 3481 Mexico only Fax: 52-844-4300754

Email: [email protected]

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Mar-Antonios Street, B2, Jdeidet El-Maten

LEBANON Phone: 961-1-900663 Mobile: 961-3-552704

Fax: 961-1-900664 Email: [email protected]

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Phone (Local): 209-625-8953 Toll Free: 877-437-0902

Fax: 209-625-8854

AFA INDUSTRIES INCORPORATED Manufacturer & Supplier of Heavy Duty Diesel

Engine & Fuel System Replacement Parts