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Ahmed Metwally, [email protected]

June summit 2015 [Autosaved]

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Page 1: June summit 2015 [Autosaved]

Ahmed Metwally, [email protected]

Page 2: June summit 2015 [Autosaved]

Ahmed Metwally, [email protected]

Ensuring upkeep of diesel engines to prolong service intervals

Page 3: June summit 2015 [Autosaved]

Ahmed Metwally, [email protected]

Page 4: June summit 2015 [Autosaved]

Ahmed Metwally, [email protected]

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Ahmed Metwally, [email protected]

Page 6: June summit 2015 [Autosaved]

Ahmed Metwally, [email protected]

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Ahmed Metwally, [email protected]

Page 8: June summit 2015 [Autosaved]

Ahmed Metwally, [email protected]

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Ahmed Metwally, [email protected]

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Ahmed Metwally, [email protected]

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Predictive Maintenance

Ahmed Metwally, [email protected]

Page 12: June summit 2015 [Autosaved]

Ahmed Metwally, [email protected]

Maintaining Electrical Systems to Allow for Long Running Times

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Ahmed Metwally, [email protected]

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Ahmed Metwally, [email protected]

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Ahmed Metwally, [email protected]

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Ahmed Metwally, [email protected]

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Ahmed Metwally, [email protected]

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Ahmed Metwally, [email protected]

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Keep it Simple

• Keep Clean

• Keep Dry

• Keep Tight

• Keep Cool

Ahmed Metwally, [email protected]

Page 20: June summit 2015 [Autosaved]

Ahmed Metwally, [email protected]

Page 21: June summit 2015 [Autosaved]

Down Time

Ahmed Metwally, [email protected]

Page 22: June summit 2015 [Autosaved]

Dredger Downtime Reduction

Ahmed Metwally, [email protected]

Page 23: June summit 2015 [Autosaved]

Downtime Is the non productive time due to an unplanned stop of the dredger, decreasing the production, increasing the total operating cost and reducing the return on investment (ROI).

One of the KPI’s of both effective and efficient operation and maintenance is the downtime. Although downtime is unavoidable; it can be reduced to a minimum by analyzing and predicting of the possibilities of downtime

Ahmed Metwally, [email protected]

Page 24: June summit 2015 [Autosaved]

Main Elements of Downtime

• Operation malfunction.

• Equipment malfunction.

• Onboard inventory management.

Ahmed Metwally, [email protected]

Page 25: June summit 2015 [Autosaved]

Operation Malfunction

•Unauthorized operation.

• Lack of training and/or experience.

•Skipping preoperational checks.

•Failure to follow safety instructions.

Ahmed Metwally, [email protected]

Page 26: June summit 2015 [Autosaved]

Equipment Malfunction

•Unfollow of operation manuals.

•Use of non standard consumables.

•Use of non genuine spares.

•Unplanned maintenance.

•Reliability of maintenance.

Ahmed Metwally, [email protected]

Page 27: June summit 2015 [Autosaved]

Onboard inventory management

• Inventory control.

•Availability of Emergency spares.

• Information and accessibility.

Ahmed Metwally, [email protected]

Page 28: June summit 2015 [Autosaved]

Documenting the Down Time

Operation down time 1 hr.

• 01/06/015

Maintenance down time 2 hrs.

• 05/06/015

Inventory down time 30 min.

• 08/06/015

Crew downtime 2 hrs.

• 09/06/015

Information down time 1 hr.

• 10/06/015

Ahmed Metwally, [email protected]

Page 29: June summit 2015 [Autosaved]

Ahmed Metwally, [email protected]

Page 30: June summit 2015 [Autosaved]

Ahmed Metwally, [email protected]

Thank You For your Attentionand Participation