JMG Emulsion ProductsJMG Emulsion Products

Dust Control ~ Soil Stabilization

Ultra Bond 2000Ultra Bond 2000TMTM

Approved Processing

Stabilizing Agent

For unpaved Roads

JMG Enterprises, Inc.

10027 Rte 403 Hwy S

Seward, PA 15954

Ph: 814-446-5627 Toll Free: 1-800-446-6785

www.jmgemulsions.com

Technology Comes to the Rescue for Dirt & Gravel Roads

Elk

Tioga

Erie

York

Potter

Centre

Berks

Butler

Bradford

Lycoming

Pike

Bedford

Clinton

Clearfield

McKeanWarren

Blair

Crawford

Indiana

Luzerne

Somerset

Fayette

Wayne

PerryBucks

Lancaster

Mercer

FranklinChester

Clarion

Schuylkill

Cambria

Monroe

Huntingdon

Greene

Venango

Allegheny

Adams

Washington

Westmoreland

Fulton

Jefferson

Miff lin

Forest

Dauphin

Armstrong

Beaver

Susquehanna

Sullivan

Union

Juniata

Carbon

Lehigh

Columbia

Snyder

Cumberland

Cameron

Wyoming

Lebanon

Montgomery

Lawrence

Lackawanna

Northumberland

Northampton

Delaware

Montour

Philadelphia

Pennsylvania's Unpaved Roads16,083 Miles6+ Counties to add

Effective 1/18/00

Data based on PennDOT digitized maps corrected by

individual township supervisors and local officials.

Road surface material will be verified during CCD

assessment. Not all Couties had100% participation.

DRAFT

JMG Enterprises,Inc. has been blending and manufacturing emulsion products used in dust control and soil stabilization for the last 15 years.

During the new millennium JMG retained the services of emulsion experts, laboratories, and Research & Development personnel to develop a line of emulsion products that are: extremely stable easy to apply proven environmentally safe reasonably priced

Our state-of-the-art manufacturing facility provides absolute quality control and dependable consistency.

JMG Responds

Ultra Bond 2000TM

• Consolidates the road surface• Reduces Loss of Road Material

• Dust and Erosion

• Lengthens Maintenance Intervals

Ultra Bond 2000TM is a specially engineered formulation

of water based emulsified resin designed for use as a dustsuppressant for soil stabilization. It has been effectivelyused on state, county, township and city roads and has beenparticularly effective in mining and heavy manufacturingapplications such as rock quarries, coal mines, truck terminalsand steel mills. Ultra Bond 2000TM:

Health & Safety

Ultra Bond 2000TM is a light brown colored liquid with noobjectionable odor. Under PennDOT regulation, Ultra Bond is not classified as a hazardous substance.

The emulsion is water-base, and there fore poses little in the way offire hazards. Analyses of Ultra Bond confirm that it does not containany of the family of RCRA or PA Module 25 metals above traceconcentrations. Bioassays for daphnia and trout have successfullydemonstrated its effectiveness in environmentally sensitive applications.

Ultra Bond 2000TM is a non-placarded materials for transportationwhich has received approval for the use on the Commonwealth ofPennsylvania roads.

Ultra Bond 2000Ultra Bond 2000TMTM

Environmental endorsements

2000 recipient of the Governor's Award for Environmental Excellence

Environmental SafetySPLP and PCB

Ultra Bond 2000TM has been evaluated under the protocol for the Synthetic Precipitation Leach Procedure [SPLP] and evaluated against PA DEP Module 25 release limits to ensure that there are no elemental releases that may cause environmental harm.

Polychlorinated biphenyl compounds were also subjected to characterization under this test protocol. None of the seven PCB compounds were present above the experimental detection limits of 4 parts-per-billion.

To demonstrate that storm run-off from roadways treated with Ultra Bond

2000TM will not harm aquatic life, both the “Acute Ceriodaphnia dubia

Survival Test” and “Acute Oncorhynchus mykiss Survival Test” were run on

an emulsion/water mixture typically used in practice.The Maximum Acceptable

Toxicant Concentration [also reported as ChV, the Chronic Value] for the

96-hour rainbow trout test for survival and growth were 1060 and 214mg/L,

respectively. For the 48-hour Median Lethal Concentration [LC50] a value of

1060mg/L was measured. The EPA rates the LC50 of >100mg/L as “practically

non-toxic.” The parallel studies indicated that the daphnia were slightly more

sensitive with Maximum Acceptable Toxicant Concentration [also reported as

ChV, the Chronic Value] for survival and reproduction measured at 212 and

76mg/L, respectively. Median Lethal Concentration [LC50] was measured at

924mg/L.

Environmental SafetyAcute Ceriodaphnia dubia and Oncorhynchus mykiss

Survival Tests

Ultra Bond-sand compositeelectron microscopy

SEM studies performed by the Materials Research Laboratory at PSU reveal that “Ultra Bond has coated the sand and has formed bridges between the particles and that Ultra Bond is not fracturing cleanly but is rather gradually failing in a more ductile manner. This suggests that the Ultra Bond, even when dry is retaining some plastic characteristics. These bridges are likely responsible for the development of strength in the cured composite.”

Sweep Samples Union County, PA

The Center for Dirt & Gravel Road Studies together with the Bald Eagle StateForest District has been monitoring the effectiveness of dust suppressants on a stretch of White Deer Creek Road, Union County PA. The pictured samples represent the loose material collected on areas where JMG Emulsion products were applied and the buffer sections in between, where no product was applied.

Environmental Objectives of JMG Emulsions

To reduce Erosion Sediment and

Dust Pollution originating from unpaved roads

To introduce Environmentally Sound maintenance practices

To encourage participation in available Education efforts and Grant opportunities

JMG Emulsions Product application

The three basic methods of applying

Ultra Bond 2000TM are: – Topical Application

– Mini Stabilization

– Full Depth Stabilization

and incorporation

– Thorough preparation of the site• Road surface must be free of ALL irregularities

• If geo-textile is required it must be in place and fully completed

• If stabilization is to be performed, the surface to be milled must have adequate depth (7-8”) as not to interfere with the milling process

• All water control measures must be completed

• Required equipment must be on site and ready to work

(i.e. roller or grader)

Successful product application performance

depends upon:

Road preparation

(prior to application)– Proper road profiling and

crowning Any required equipment

(i.e. roller) must be on the site and ready to work on the date of scheduled application.

Topical application

“Mini Stabilization”Scarification Method

Proper road preparation– If DSA is being used,

it must be in place prior

to scheduled application

– Proper water control measures

must be completed prior

to scheduled application

– Any required equipment

(grader, roller) must be

on the site and ready to work

Mini stabilization process The Mini Stabilization Method steps:

– Thoroughly scarify the aggregate or road base– Injection of Ultra Bond 2000TM stabilizing agent– Wind row the injected road material– Feather the surface– Repeat the injection, wind row, & feathering

process UNTIL the road material reaches the optimum moisture content of 6% to 7% (one can make a “meatball” out of the road material when it reaches this consistency)

– Final profiling / crowning – Roll for optimum impaction– Top shoot – Return in 10-14 days to top shoot final dressing

Steps of the process– All water control measures must be completed– Geo-textiles (if appropriate) must be completed– All large rocks or other foreign materials must

be removed (pre-scarify to a depth of 7” – 8”if necessary)

– Full depth milling– Inject Ultra Bond 2000 stabilizing agent– Repeat full depth milling– Re-inject Ultra Bond 2000 stabilizing agent– Make determination if optimum moisture

content (6% - 7%) is achieved– Repeat milling only if necessary– Proper profiling / crowning– Roll– Top dress with Ultra Bond 2000– Return in 10-14 days for final seal coat

Full depth stabilization / incorporation

Steps of the road stabilization process using a road reclaimer

before

Full Depth Milling

Inject Ultra Bond 2000TM

Profiling & crowning

Roll

Completed project

2 years later

Benefits of Dirt & Gravel Roads

Heavy Load Bearing Inexpensive to Repair Industries Served

– Agriculture / Logging

– Mining / Quarrying

– Forestry

These roads serve the Heavy Haulers! Non-Industrial Benefits

– Tourism

– Recreation

– Sports

Benefits of Ultra Bond 2000TM

Cold Emulsion – Does NOT require heating for applications

Improved Environment Reduced Dust Cost…Dust is Road Material Improved Drive-ability Proven Environmentally Safe

– Non-Hazardous– Non-Flammable

Yesterday’s Common Sense Plus Today’s Technology Equals Tomorrow’s Solutions.

Ultra Bond 2000TM