ISG 1000 / 2200 / 3300 Digital Inverter Generators

36

Ref: 280220

Please dispose of packaging for the product in a responsible

manner. It is suitable for recycling. Help to protect the

environment, take the packaging to the local amenity tip and

place into the appropriate recycling bin.

Never dispose of electrical equipment or batteries in with your

domestic waste. If your supplier offers a disposal facility please

use it or alternatively use a recognised re-cycling agent. This will

allow the recycling of raw materials and help protect the envi-

ronment.

FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR, OR SIP DIRECTLY ON: TEL: 01509500400

EMAIL: [email protected] or [email protected] www.sip-group.com

1

ISG 1000 / 2200 / 3300 Digital Inverter Generators

25118 / 25119 / 25121

Please read and fully understand the instructions in this manual before operation. Keep this manual safe for future reference.

2 35

Declaration of Conformity

We

SIP (Industrial Products) Ltd Gelders Hall Road

Shepshed Loughborough Leicestershire

LE12 9NH England

As the manufacturer's authorised representative within the EC declare that the

SIP ISG 3200 Digital Inverter Generator - SIP Part No. 25121

Conforms to the requirements of the following directive(s), as indicated.

And the relevant harmonised standard(s), including:

EN ISO 8528-13:2016 EN 55012:2007+A1:2009

EN ISO 3744:1995

DECLARATION OF CONFORMITY

* Noise measurements have been made in accordance with the internal control of production (Annex VI).The declared noise values are as follows:

The Guaranteed Sound Power Level Measured Sound Power Level

90 dB(A) 89 dB(A)

Signed: …………………………………...

Mr P. Ippaso - Director - SIP (Industrial Products) Ltd Date: 09/12/2019.

*Document Ref. No. EX_73837

(EU) 2016/628 As Amended By

(EU) 2018/989

And regulations.

Emission limits and type-approval for internal combustion engines for non-road mobile machinery

2006/42/EC Machinery Directive 2014/30/EU EMC Directive 2000/14/EC Noise Emission Directive* As Amended By

2005/88/EC 2011/65/EU RoHS Directive As Amended By

(EU) 2015/863

34


We



LE12 9NH England

As the manufacturer's authorised representative within the EC declare that the




EN ISO 8528-13:2016 EN 55012:2007+A1:2009

EN ISO 3744:1995


* Noise measurements have been made in accordance with the internal control of production (Annex VI).The declared noise values are as follows:


91 dB(A) 89 dB(A)

Signed: …………………………………...



(EU) 2016/628 As Amended By

(EU) 2018/989

And regulations.



2005/88/EC 2011/65/EU RoHS Directive As Amended By

(EU) 2015/863

3

CONTENTS

Page 2 Easy Sta rt Proc edure

Page 4 Safety Symbols Used Throughout This Manua l

Page 4 Safety Instruc tions

Page 8 Tec hnic a l Spec ific ations

Page 9 Getting To Know Your Genera tor

Page 10 Guarantee

Page 10 Contents & Ac c essories

Page 11 Elec tric a l Connec tions

Page 12 Opera ting Instruc tions

Page 19 Maintenanc e

Page 23 Transporta tion & Storage

Page 24 Exp loded Drawing 25118

Page 25 Parts List 25118


Page 28 Parts List 25119


Page 31 Part List 25121

Page 33 Dec la ra tion of Conformity



4

Danger / Caution: Indicates risk of personal injury and/or the possibility of

damage.

Warning: Risk of electrical injury or damage!

Poisonous Fumes: Indicates a risk of possible inhalation of harmful fumes if

care is not taken.

Flammable: Indicates possible risk of combustion if care is not taken.

Hot Surfaces: Indicates risk of possible burning due to hot surfaces creat-

ed during normal operation.

SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL

SAFETY INSTRUCTIONS

IMPORTANT: Please read the following instructions carefully, failure to do so could lead to serious personal injury and / or damage to the generator.

Before starting or servicing any generator, read and understand all instructions. Fail-

ure to follow safety precautions or instructions can cause equipment damage and/

or serious personal injury. Retain all manuals for future reference.

Never use this generator for any application other than that specified by the manu-

facturer.

Never operate this generator under conditions not approved by the manufacturer.

Never attempt to modify this generator to perform in any manner not intended by

the manufacturer.

Use only products and parts recommended by the manufacturer for maintenance

and repairs.

Note: Supplementary Information.

33


We



LE12 9NH England

As the manufacturer's authorised representative within the EC

declare that the




2005/88/EC 2011/65/EU RoHS Directive As Amended By (EU) 2015/863


EN ISO 8528-13:2016 EN 55012:2007+A1:2009

EN ISO 3744:1995


* Noise measurements have been made in accordance with the internal control of production (Annex VI). The declared noise values are as follows:


89 dB(A) 89 dB(A)

Signed: …………………………………...



(EU) 2016/628 As Amended By (EU) 2018/989

And regulations.


32

PARTS LIST

Ref. No. Description SIP Part No. Ref. No. Description SIP Part No.

59-23. Air Filter Element Holder PW01-01366 89. Flanged Bolt (M6X12) PW01-01406

59-24. Air Filter Element PW01-01367 90. Spring Washer (M6) PW01-01407

59-25. Flanged Cap Head Bolt (M6X70) PW01-01368 91. Washer (M6) PW01-01408

59-26. Air Filter Connecting Pipe PW01-01369 92. M5 Special Nut PW01-01409

59-27. Oil Storage Sponge PW01-01370 93. Right Housing PW01-01410

59-28. Oil Storage Sponge Clamp PW01-01371 94. Top Maintenance Cover PW01-01411

59-29. Self-Tapping Screw (St3X10) PW01-01372 95. Hose Clamp PW01-01412

59-30. Air Filter Cover PW01-01373 96. Breather Pipe 2 PW01-01413

59-31. Self-Tapping Screw (St3.5X10) PW01-01374 97. Hose Clamp PW01-01414

60. Hose Clamp PW01-01375 98. Maintenance Cover PW01-01415

61. Fuel Pipe PW01-01376 99. Fan Cover PW01-01416

62. Hose Clamp PW01-01377 100. Fan Shell Cover PW01-01417

63. Fuel Filter PW01-01378 101. Flanged Bolt (M6X12) PW01-01418

64. Hose Clamp PW01-01379 102. Fan PW01-01419

65. Breather Pipe PW01-01380 103. Flanged Nut (M10X1.25) PW01-01420


67. Flanged Nut (M6) PW01-01382 105. Self-Tapping Screw (St3.5X10) PW01-01422

68. Hose Clamp PW01-01383 106. Washer (M4) PW01-01423

69. Fuel Pipe PW01-01384 107. Connect Plate PW01-01424

70. Hose Clamp PW01-01385 108. Left Fan Cover PW01-01425

71. Flanged Bolt (M6X12) PW01-01386 109. Flanged Bolt (M5X12) PW01-01426

72. Vacuum Pump PW01-01387 110. Flanged Bolt (M6X12) PW01-01427

73. Hose Clamp PW01-01388 111. Right Fan Cover PW01-01428

74. Fuel Pipe PW01-01389 112. Cap Head Bolt (M6X25) PW01-01429

75. Hose Clamp PW01-01390 113. M6 Cushion Washer PW01-01430

75.1. Oil Pump PW01-01391 114. Washer (M6) PW01-01431

75.2. Flanged Bolt (M5X12) PW01-01392 115. Cap Head Bolt (M6X20) PW01-01432

76. Self-Tapping Screw (St4.8X16) PW01-01393 116. Muffler Assembly PW01-01433

77. Fuel Tap PW01-01394 116-1. Screw (M3X8) PW01-01434

78. Cap Head Bolt (M6X25) PW01-01395 116-2. Fire Protection PW01-01435

79. Screw (M5X30) PW01-01396 116-3. Muffler PW01-01436

80. Left Maintenance Cover PW01-01397 116-4. Muffler Gasket PW01-01437

81. Self-Tapping Screw (St4.8X16) PW01-01398 116-5. Exhaust Pipe PW01-01438

82. Fuel Tap Knob PW01-01399 116-6. Washer (M6) PW01-01439

83. Washer (M4) PW01-01400 116-7. Spring Washer (M6) PW01-01440

84. Screw (M5X25) PW01-01401 116-8. Cap Head Bolt (M6X20) PW01-01441

85. Screw (M6X16) PW01-01402 117. Flanged Bolt (M6X12 PW01-01442

86. Left Maintenance Cover PW01-01403 118. Flanged Nut (M5) PW01-01443

87. Left Housing PW01-01404 119. Exhaust Cover PW01-01444

88. Cap Head Bolts (M6X20) PW01-01405 120. Screw (M5X25) PW01-01445

25121

5

SAFETY INSTRUCTIONS….cont

Be sure that the generator is properly grounded to an external ground path prior to

operation. Refer to the section entitled “ Grounding Instructions “ for proper ground-

ing procedures.

Be sure that the generator is operated only by persons who have read and who un-

derstand these instructions.

Be sure that the generator is placed on a flat level surface prior to and during oper-

ation. The generator must not slide or shift during operation.

Keep all persons away from the generator during operation.

Do not allow persons wearing loose clothing or jewellery to start or operate the gen-

erator. Loose clothing or jewellery may become entangled in moving components,

causing equipment damage and/or personal injury.

Be aware of moving parts and hot surfaces that occur during normal operation of

this generator.

Be sure all devices are switched off prior to connecting them to the generator.

Be sure that all tools and appliances are in good working order and are correctly

grounded.

Only use devices that have standard three pin (13A type) plugs; If an extension cord

is used, be sure that it has three pin plug/socket for proper grounding.

Never operate the generator with damaged, broken or missing parts, or with any

guards or covers removed.

Do not refill the fuel tank while the engine is running.

Be careful to prevent fuel spillage during refills.

Be sure the fuel tank cap is securely in place before starting the engine.

Allow engine to cool for at least two minutes before refuelling.

Never refuel whilst smoking or in the vicinity of a naked flame.

Take care not to spill any fuel on the engine, exhaust or any part of the generator.

Should any fuel make contact with your clothes; change and wash them immedi-

ately.

If any fuel makes contact with your skin wash with soap and water immediately.

If you swallow any fuel, inhale any vapour or allow contact with your eyes, seek

medical attention immediately.

Be sure to store petrol in clean containers that do not contain water, dirt or rust be-

cause this will reduce the life of the engine; ensure that all local fuel storage laws

are followed.

Never operate this generator in an explosive atmosphere or near any flammable

sources.

Always operate this generator in a well ventilated area to reduce the risk of suffoca-

tion.

Shut off the generator engine and disconnect the spark plug wire before performing

any service or maintenance to the unit.

Do not operate this generator on wet surfaces or in the rain.

Do not operate the generator or any electrical items with wet hands.

6


Never drag the generator with power cords or by any means to move it; only move

the generator with the carrying handles.

Never cover the generator or restrict the exhaust or air flow in any way.

Always ensure that the generator is at least 1m (3ft) away from any walls or buildings

to allow correct air flow.

Do not connect this generator to a commercial power supply.

Do not connect this generator in parallel with any other generator.

Understand the operating environment; Before each use the operator should assess,

understand and where possible reduce the specific risks and dangers associated

with the operating environment. Bystanders should also be made aware of any risks

associated with the operating environment.

Caution: Never attempt to connect the generator directly to the electrical

system of any building / structure which is connected to the main grid.

Caution: anyone who operates this generator should read and fully un-

derstand all of the instructions and warnings in this manual.

Electric Shock: There is a very real risk of electric shock if this generator is not

used in the correct manner. NEVER Use the generator or anything connected to

it in wet conditions.

Hot Surfaces: During normal operation certain parts of this generator will be-

come hot. ALWAYS stay alert and be aware of hot components / surfaces. Allow

the engine to cool before attempting to move, clean or maintain the generator.

Poisonous Fumes: Exhaust fumes produced during normal operation are

poisonous. Do not operate this generator in enclosed areas.

Flammable: The fuel used to run this generator (unleaded petrol) is highly flamma-

ble. Never re-fuel the generator whilst it is still running. Store unused fuel safely and

away from children and in accordance with local regulations / laws.

Electrical current from the generator may "back feed" into the home's electrical sys-

tem which could cause damage or fire to/in the building, the generator as well as

anything connected to it.

Should a generator be required to be connected to any electrical system, it must be

installed by a suitably qualified electrician who can warn you of any dangers that may

occur.

31

PARTS LIST

25121


1. Engine PW01-00845 38-10. USB Socket PW01-01322

2. Muffler Washer PW01-00846 39. Self-Tapping Screw (St4.8X16 ) PW01-01323

3. Rubber Sheath PW01-00847 40. Flanged Bolt (M6X12 ) PW01-01324

4. Ignition Coil PW01-00848 41. Foot PW01-01325

5. Ignition Coil Support PW01-00849 42. Self-Tapping Screw (St4.8X16 ) PW01-01326


7. Stator PW01-00851 44. Fixed Spacing PW01-01328

8. Flanged Bolt (M5X30) PW01-00852 45. Chassis PW01-01329

9. Flywheel PW01-00853 46. Voltage Regulator PW01-01330

10. Flanged Nut (M12X1.25) PW01-00854 47. Flanged Bolt (M6X16) PW01-01331

11. Fly Wheel Fan PW01-00855 48. Anti Vibration Mount 1 PW01-01332

12. Starter Cup PW01-00856 49. M6X20 Flanged Bolt PW01-01333

13. Washer (M6) PW01-00857 50. Screw (M5X25) PW01-01334

14. Flanged Bolt (M6X12) PW01-00858 51. Pressing Plate PW01-01335

15. Rubber Sheath PW01-00859 52. Anti Vibration Mount 2 PW01-01336

16. Fan Cover PW01-00860 53. Baffle PW01-01337

17. Flanged Bolt (M6X12) PW01-00861 54. Screw (M5X25) PW01-01338

18. Screw (M5X12) PW01-00862 55. Carburettor Gasket 1 PW01-01339

19. Recoil Starter Support PW01-00863 56. Fitting (New System) PW01-01340

20. Recoil Starter PW01-00864 57. Fitting PW01-01341

21. Flanged Bolt (M6X12) PW01-00865 58. Cap Head Bolt (M6X25) PW01-01342

22. Inverter Assembly For 230V PW01-00866 59. Carburettor Assembly PW01-01343

23. Insulating Plate PW01-00867 59-1. Carburettor Connection PW01-01344

24. Fuel Cap PW01-00868 59-2. Fuel Injector PW01-01345

25. Fuel Filter PW01-00869 59-3. Fuel Injector Spacer PW01-01346

26. Fuel Tank Sleeve PW01-00870 59-4. Fitting PW01-01347

27. Fuel Tank PW01-00871 59-5. Cap Head Bolt (M6X40) PW01-01348

28. Rubber Gasket PW01-00872 59-6. Screw (M3x8) PW01-01349

29. Screw (M5X12) PW01-00873 59-7. Step Motor PW01-01350

30. Self-Tapping Screw (St4.8X16) PW01-00874 59-7. Step Motor PW01-01350

31. Fuel Tank Bracket PW01-00875 59-8. Throttle Adjustment Block PW01-01351

32. Battery Box PW01-00876 59-9. Screw (M4X12) PW01-01352

33. Control Panel Box PW01-00877 59-10. Step Motor Base PW01-01353

34. Screw (M5X25) PW01-00878 59-11. Throttle Fork Spring PW01-01354

35. Intake Spring Seat PW01-00879 59-12. Choke Arm PW01-01355

36. Exhaust Spring Seat PW01-00880 59-13. Carburettor PW01-01356

37. Valve Spring PW01-00881 59-14. Fixed Flange PW01-01357

38. Control Panel PW01-01312 59-15. Carburettor Gasket 2 PW01-01358

38-1. Grounding Screw PW01-01313 59-16. Nut (M3) PW01-01359

38-3. Indicator Light PW01-01315 59-17. Air Filter Case PW01-01360

38-4. Panel PW01-01316 59-18. Air Cleaner Tube PW01-01361

38-5. Engine/Eco Switch PW01-01317 59-19. Screw (M3X8) PW01-01362

38-7. Cover PW01-01319 59-20. Carburettor Gasket 3 PW01-01363

38-8. Ac Socket PW01-01320 59-21. Outlet Pipe PW01-01364

38-9. Screw (M4X12) PW01-01321 59-22. Self-Tapping Screw (St4X12) PW01-01365

30

EXPLODED DRAWING

25121

7


Incorrectly installed generators can also cause personal injury. For example, if a power

company employee is working on an electrical line believing it to be "dead" and cur-

rent created by the generator is in the line, shock or electrocution may occur.

The key to better safeguard against these dangers is professional installation by a

qualified electrician and the installation of a generator transfer switch.

Keep in mind a generator burns fuel and must be run in a well ventilated area, it must

not be run in a garage or other outbuilding.

Cords used to connect the generator to the lights and appliances must be correctly

sized to prevent overheating or damage to the equipment as well, again if you are

unsure ask a suitably qualified electrician.

GROUNDING INSTRUCTIONS

25118 25119 25121

Earth Point

The generator must be properly connected to an appropriate ground source to help

prevent electric shock, damage to the generator or anything connected to it. Refer

to the local regulations for ground source information. If not sure of regulations or pro-

cedures, obtain assistance from a qualified electrical technician.

1. Use the ground terminal (see above) on the generator to connect the unit to a suit-

able ground source. Securely fasten the end terminal of the ground wire to the ground

terminal on the generator.

2. The ground wire should be made of more than 0.75 square millimetre wire. Too thin

wire may not provide an adequate ground path.

3. The other end of the ground wire must be securely fastened to an approved

ground source.

8

TECHNICAL SPECIFICATIONS

Name ISG 1000 Inverter

Generator

ISG 2200 Inverter

Generator

ISG 3300 Inverter

Generator

Part number 25118 25119 25121

Engine type 4-stroke, single cylinder, air cooled, OHV

Engine size 60 cc 105 cc 149 cc

Fuel type Unleaded petrol

Rated output (peak) 1000 Watts 2200 Watts 3300 Watts

Rated output (continuous) 900 Watts 2000 Watts 3100 Watts

AC voltage 230V ~ 50Hz

USB Voltage 5V

USB Current 2 x 2 Amp

Fuel Type Unleaded Petrol

Fuel tank capacity 2.7 Litres 5 Litres 6.5 Litres

Performance class G1

Oil Type SAE 15W-40

Oil Capacity (approx.) 400 ml

Power Factor 1.0

Sound Pressure (LpA) 68.78 dB(A)* 69.22 dB(A)** 68.25 dB(A)***

Guaranteed Sound power (LwA) 89 dB(A) 91 dB(A) 90 dB(A)

Max. Continuous Operation Time 6 Hours 5 Hours 5 Hours

Maximum Altitude 1000M Above Sea Level

Maximum Ambient Temp. 40°C

Minimum Ambient Temp. -15°C

Protection Class IP23M

Weight 13.5Kg 24Kg 30Kg

**K=1.72 dB(A) *K=0.55 dB(A) ***K=3.0 dB(A)

29

PARTS LIST


69.2. Hose Clamp PW01-01219 94. Self-Tapping Screw (St4X12) PW01-01249

69.3. Fuel Pipe PW01-01220 95. Left Cover PW01-01250

69.4. Hose Clamp PW01-01221 96. Cap Head Bolt (M6X25) PW01-01251

69.5. Screw (M4X12) PW01-01222 97. Left Maintenance Cover PW01-01252

69.6. Hose Clamp PW01-01223 98. Screw For Cover (M6X16) PW01-01253

69.7. Fuel Pipe PW01-01224 99. Temperature Sensor PW01-01254

69.8. Hose Clamp PW01-01225 100. Muffler Gasket 2 PW01-01255

70. Fuel Tap PW01-01226 101. Muffler Gasket 1 PW01-01256

71. Screw (M5X25) PW01-01227 102. Muffler Bent Tube PW01-01257

72. Fuel Tap Knob PW01-01228 103. Cap Head Bolt (M6X20) PW01-01258

73. Washer (M4) PW01-01229 104. Special Nut (M5) PW01-01259

74. Screw (M4X16) PW01-01230 105. Right Case PW01-01260

76. Hose Clamp PW01-01231 106. Top Maintenance Cover PW01-01261

77. Breather Pipe PW01-01232 107. Nut (M5) PW01-01262


79. Double Head Bolt PW01-01234 109. Flanged Bolt (M5X16) PW01-01264

80. Carburettor Gasket 1 PW01-01235 110. Fan PW01-01265

81. Fitting (New System) PW01-01236 111. Flanged Nut (M10X1) PW01-01266

82. Carburettor Gasket 2 PW01-01237 112. Fan Shell Cover PW01-01267

83. Screw (M3x8) PW01-01238 113. Self-Tapping Screw (Sf3.5X12) PW01-01268

84. Step Motor PW01-01239 114. Left Fan Cover PW01-01269

85. Screw (M4X12) PW01-01240 115. Flanged Bolt (M5X12) PW01-01270

86. Step Motor Base PW01-01241 116. Flanged Bolt (M5X12) PW01-01271

87. Throttle Adjustment Block PW01-01242 117. Self-Tapping Screw (St4.2X12) PW01-01272

88. Throttle Fork Spring PW01-01243 118. Right Fan Cover PW01-01273

89. Carburettor Gasket 3 PW01-01244 119. Cap Head Bolt (M6X20) PW01-01274

90. Air Filter Case PW01-01245 120. Muffler PW01-01275

91. Flanged Nut (M5) PW01-01246 121. Exhaust Cover PW01-01276

92. Air Filter Sponge PW01-01247 122. Cross Screw (M5X16) PW01-01277

93. Air Filter Cover PW01-01248

25119

28

PARTS LIST

25119


1. Engine PW01-01139 32. Screw (M5X25) PW01-01170

2. Stator PW01-01140 33. Control Panel Complete PW01-01171

3. Flanged Bolt (M5X30) PW01-01141 34. Self-Tapping Screw (St4X12) PW01-01182

4. Sensor PW01-01142 35. Gasket PW01-01183

5. Flanged Bolt (M5X8) PW01-01143 36. Inverter Support PW01-01184

6. Rotor PW01-01144 37. Flanged Bolt (M5X12) PW01-01185

7. Flanged Nut (M12X1.25) PW01-01145 38. Inverter Assembly PW01-01186

8. Fan PW01-01146 39. Voltage Regulator PW01-01187

9. Link PW01-01147 40. Flanged Bolt (M6X16) PW01-01188


11. Starter Cup PW01-01149 45. Foot PW01-01190

12. Flat Washer (M8) PW01-01150 46. Flanged Bolt (M5X12) PW01-01191

13. Flanged Bolt (M6X16) PW01-01151 47. Washer (M5) PW01-01192

14. Ring PW01-01152 48. Chassis PW01-01193

15. Flanged Bolt (M5X12) PW01-01153 49. Plate PW01-01194

16. Fan Cover PW01-01154 50. Anti Vibe Mount PW01-01195


18. Flanged Bolt (M6X20) PW01-01156 52. Engine Chassis PW01-01197

19. Ignition Coil PW01-01157 53. Flanged Nut (M6) PW01-01198

20. Ignition Coil Support PW01-01158 54. Pipe Clamp PW01-01199

21. Self-Tapping Screw (St4.8X16) PW01-01159 55. Fuel Pipe PW01-01200

22. Recoil Starter PW01-01160 56. Pipe Clamp PW01-01201

23. Flanged Bolt (M6X12) PW01-01161 57. Pipe Clamp PW01-01202

24. Screw (M5X12) PW01-01162 58. Fuel Pipe PW01-01203

25. Recoil Starter Support PW01-01163 59. Fuel Pipe PW01-01204

26. Fuel Cap PW01-01164 59.1. Fuel Pipe PW01-01205

27. Fuel Filter PW01-01165 59.2. Fuel Pipe PW01-01206

28. Fuel Tank Sleeve PW01-01166 59.3. Pipe Clamp PW01-01207

29. Fuel Tank PW01-01167 60. Flanged Bolt (M5X12) PW01-01208

30. Fuel Pipe PW01-01168 61. Oil Pump PW01-01209

31. Control Panel Box PW01-01169 62. Flanged Nut (M6) PW01-01210

31-2. Grounding Screw PW01-01173 63. Flanged Bolt (M6X12) PW01-01211

31-3. Indicator Light PW01-01174 64. Fuel Injection PW01-01212

31-4. Panel PW01-01175 65. Hose Clamp PW01-01213

31-6. Engine/Eco Switch PW01-01177 66. Fuel Pipe PW01-01214

31-7. Cover PW01-01178 67. Hose Clamp PW01-01215

31-8. AC Socket PW01-01179 68. Fuel Filter PW01-01216

31-9. Screw (M4X12) PW01-01180 69. Self-Tapping Screw (St4.8X16) PW01-01217

31-10. USB Socket PW01-01181 69.1. Vacuum Pump PW01-01218

9

Ref. No. Description Ref. No. Description

1. Fuel Tap 10. Output Indicator

2. Pull Cord 11. Low Oil Alert

3. Side Inspection Cover 12. USB Output (5V)

4. Choke 13. Ground / Earth Point

5. Breather Valve 14. AC Outlet (230V~)

6. Fuel Cap 15. Carrying Handle

7. Engine On/Off Switch 16. Top Inspection Cover

8. Economy Switch 17. Exhaust

9. Overload Warning Light 18. Exhaust Cover

GETTING TO KNOW YOUR GENERATOR

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

10

These generators are covered by a 12 month parts and labour warranty covering fail-

ure due to manufacturers defects. This does not cover failure due to misuse or operat-

ing the machine outside the scope of this manual - any claims deemed to be outside

the scope of the warranty may be subject to charges Including, but not limited to

parts, labour and carriage costs.

This guarantee does not cover consumables such as filters & spark plugs etc.

In the unlikely event of warranty claims, contact your distributor or contact our help line

on the back page of this manual. Proof of purchase will be required before any war-

ranty can be honoured.

GUARANTEE

CONTENTS & ACCESSORIES

25118: Oil Filler Bottle.

Oil Drain Tube.

Spark Plug Wrench.

Spare Spark Plug.

Screwdriver.

25119 & 25121: Oil Filler Bottle.

Oil Drain Tube.

Spark Plug Wrench.

Spare Spark Plug.

Screwdriver.

27

EXPLODED DRAWING

25119

26


72. Fuel Tap PW01-01080 103. Muffler Bent Tube PW01-01110

73. Screw (M5x12) PW01-01081 104. Flat Washer (M6) PW01-01111

74. Fuel Tap Knob PW01-01082 105. Spring Washer (M6) PW01-01112

75. Washer M4 PW01-01083 106. Cap Head Bolts (M6x25) PW01-01113

76. Screw (M4x16) PW01-01084 107. Washer (M6) PW01-01114

77. Pipe Clamp PW01-01085 108. Spring Washer (M6) PW01-01115

78. Breather Pipe PW01-01086 109. Cap Head Bolt (M6x25) PW01-01116

79. Pipe Clamp PW01-01087 110. Screw (M5X16) PW01-01117

80. Gasket For Carburettor 1 PW01-01088 111. Nut (M5) PW01-01118

81. Fitting (New system) PW01-01089 112. Top Maintenance Cover PW01-01119

82. Gasket For Carburettor 2 PW01-01090 113. Screw for Maintenance Cover PW01-01120

83. Throttle Adjustment Block PW01-01091 114. Flanged Bolt (M5x16) PW01-01121

84. Screw (M3x8) PW01-01092 115. Grounding Terminal Piece PW01-01122

85. Step Motor PW01-01093 116. Self-Tapping Screw (ST4.2x13) PW01-01123

86. Screw (M4x12) PW01-01094 117. Right Fan Cover PW01-01124

87. Step Motor Base PW01-01095 118. Ring PW01-01125

88. Throttle Fork Spring PW01-01096 119. Muffler PW01-01126

90. Gasket For Carburettor 3 PW01-01097 120. Rear Cover PW01-01127

91. Double Thread Bolt PW01-01098 121. Screw (M5x12) PW01-01128

92. Air Filter Case PW01-01099 122. Fan Shell PW01-01129

93. Flanged Nut (M5) PW01-01100 123. Flanged Bolt (M5x16) PW01-01130

94. Air Filter Element PW01-01101 124. Fan PW01-01131

95. Air Filter Cover PW01-01102 125. Flanged Nut PW01-01132

96. Self-Tapping Screw (ST4x12) PW01-01103 126. Right Cover PW01-01133

97. Left Cover PW01-01104 127. Self-Tapping Screw (SF3.5x12) PW01-01134

98. Screw (M5x30) PW01-01105 128. Flanged Bolt (M5x16) PW01-01135

99. Left Maintenance Cover PW01-01106 129. Left Cover PW01-01136

100. Screw (M6x16) PW01-01107 130. Washer (M4) PW01-01137

101. Temperature Sensor PW01-01108 131. Self-Tapping Screw (ST4x16) PW01-01138

102. Muffler Gasket PW01-01109

PARTS LIST

25118

11

Connecting tools etc. to the generator: These generators are fitted with:

1 standard 13 amp type socket (230V~) (25118)

2 standard 13 amp type sockets (230V~) (25119 & 25121).

Inspect them, as well as anything to be connected to the generator to ensure that no

damage is present before every use. If any damage is visible have the socket / equip-

ment inspected / repaired by a suitably qualified person.

The wires in the sockets are coloured in the following way: Yellow / green Earth

Blue Neutral

Brown Live

As the colours of the wires may not correspond with the markings in your plug, pro-

ceed as follows: The wire which is coloured blue, must be connected to the terminal

marked with N or coloured black (or blue). The wire which is coloured brown, must be

connected to the terminal, which is marked L or coloured red (or brown). The wire

which is coloured yellow / green should be connected to the terminal which is col-

oured the same or marked

Always secure the wires in the plug terminal carefully and tightly. Secure the cable in

the cord grip carefully.

ELECTRICAL CONNECTIONS

Note: If an extension lead is required in order to reach the generator; en-

sure that this too is rated for the correct voltage and current.

Note: The cross section of the extension lead should be checked so that it is

of sufficient size so as to reduce the chances of voltage drops.

Warning: Never connect live or neutral wires to the earth terminal of the

plug. Only fit an approved plug with the correct rated fuse for the equip-

ment. If in doubt consult a qualified electrician.

12

This generator is shipped from the factory without oil in the engine crankcase.

Engine oil is a major factor affecting engine performance and service life. Non-

detergent oils and vegetable oils are not recommended; Use premium quality 4-

stroke motor oil.

Do not add commercial additives to the recommended oil and do not mix petrol

with the oil.

SAE 10W-30 is recommended for general all temperature use.

Other viscosities may be used when the average ambient temperature in your ar-

ea is above or below average.

Check the oil level in the crankcase of the engine before each start.

The oil level should be positioned between the lower and upper level marks on the

oil filler cap (dipstick) (see below).

The Oil capacity is approximately 0.4L.

OPERATING INSTRUCTIONS

CAUTION: Before you operate the generator ALWAYS check that no damage

is present and that everything that should be, is tight and secure.

Hot Surfaces: Always ensure that the generator is turned off and allowed to

fully cool before any refuelling or maintenance procedures are carried out.

Note: When checking the oil level; always ensure that the generator is

placed on a firm level surface.

FILLING THE CRANKCASE WITH OIL / CHECKING THE OIL LEVEL

Upper Level Upper Level

Lower Level

Dipstick / Oil Filler Hole

25


1. Engine PW01-01000 36-6. Grounding Screw PW01-01040

2. Stator PW01-01001 36-7. AC Socket PW01-01041

3. Flanged Bolt (M5x25) PW01-01002 36-8. Screw (M4x12) PW01-01042

4. Rotor PW01-01003 36-10. USB Socket PW01-01044

5. Flanged Nut (M10x1.25) PW01-01004 36-11. Self-Tapping Screw PW01-01045

6. Fan PW01-01005 37. Screw (M5X12) PW01-01046

7. Link PW01-01006 38. Flanged Bolt (M6x12) PW01-01047

8. Flanged Bolt (M6x12) PW01-01007 39. Foot PW01-01048

9. Starter Cup PW01-01008 40. Flanged Nut (M6) PW01-01049

10. Washer (M8) PW01-01009 41. Flange Bolt (M5x12) PW01-01050

11. Flange Bolt (M6x16) PW01-01010 42. Flanged Nut (M6) PW01-01051

12. Cover PW01-01011 43. Chassis PW01-01052

13. Flanged Bolt (M5x16) PW01-01012 44. Special Nut PW01-01053

15. Flange Bolt (M5x20) PW01-01013 49. Oil Pump Support PW01-01054

16. Ignition Coil PW01-01014 50. Oil Pump PW01-01055

17. Ignition Coil Support PW01-01015 51. Flange Bolt (M5x12) PW01-01056

18. Self-tapping Screw (ST4.8X16) PW01-01016 52. Pipe Clamp PW01-01057

19. Recoil Starter PW01-01017 53. Fuel Pipe PW01-01058

20. Flanged Bolt (M6x12) PW01-01018 54. Pipe Clamp PW01-01059

21. Sponge Sheath PW01-01019 55. Pipe Clamp PW01-01060

22. Screw (M5x12) PW01-01020 56. Fuel Pipe PW01-01061

23. Recoil Starter Support PW01-01021 57. Pipe Clamp PW01-01062

24. Fuel Cap PW01-01022 57.1. Pipe Clamp PW01-01063

25. Fuel Filter PW01-01023 57.2. Fuel Pipe PW01-01064

26. Fuel Tank Sleeve PW01-01024 57.3. Pipe Clamp PW01-01065

27. Fuel Tank PW01-01025 58. Anti Vibration Mount PW01-01066

28. Pipe Clamp PW01-01026 59. Flanged Nut (M6x16) PW01-01067

29. Fuel Pipe PW01-01027 60. Engine Base Plate PW01-01068

30. Pipe Clamp PW01-01028 61. Flanged nut (M6) PW01-01069

31. Grommet PW01-01029 62. Flanged Nut (M5x12) PW01-01070

32. Flange Bolt (M6x12) PW01-01030 63. Sensor PW01-01071

33. Voltage Regulator PW01-01031 64. Flanged Nut (M6x12) PW01-01072

34. Inverter Assembly for 230V PW01-01032 65. Fuel Injector PW01-01073

35. Panel Box PW01-01033 66. Carburettor PW01-01074

36. Control Panel Complete PW01-01034 67. Pipe Clamp PW01-01075

36-2. Indicator Light PW01-01036 68. Fuel Pipe PW01-01076

36-3. Panel PW01-01037 69. Pipe Clamp PW01-01077

36-4. Engine/Eco Switch PW01-01038 70. Fuel Filter PW01-01078

36-5. Indicator Light Cover PW01-01039 71. Self-Tapping Screw (ST4.8X16) PW01-01079

PARTS LIST

25118

24

EXPLODED DRAWING

25118

13

To fill the crankcase with oil proceed as follows:

Ensure that the generator is on a flat level surface.

Remove the side inspection cover.

Remove the filler cap (dipstick) by turning it anti-clockwise.

Slowly pour the oil into the crankcase.

Check the oil level by pushing the filler cap back into its hole up to the bottom of

the threads (do not screw the cap in).

Once the oil level is between the upper and the lower marks on the oil gauge (see

page 12), replace it and turn clockwise to fully tighten.

The oil should be changed after the first 8 hours of operation; thereafter change the

oil after 20 hours of operation or less if the generator is operated under constant

heavy loads or in high ambient temperatures.

OPERATING INSTRUCTIONS….cont

Caution: Be sure oil level is maintained. Failure to do so will invalidate any

warranty you may have.

Note: Check the oil level by pushing the filler cap back into its hole up to

the bottom of the threads (do not screw the cap in).

Never overfill the fuel tank; leave a small air gap at the top.

Fuel capacity: approx. 3.5 Litres (25118) 4 Litres (25119) & 7 Litres (25121).

Note: When refuelling always ensure that the fuel filter (supplied) is in place

as foreign matter or debris will cause damage to the engine and greatly

reduce the life of the generator (see page 14).

Caution: Petrol is highly flammable; never re-fuel the generator whilst it is running,

or still hot. Do not re-fuel near naked flames or other possible ignition sources. Only

re-fuel in a well ventilated area as petrol fumes can be dangerous if inhaled or

ignited.

FUELLING / RE-FUELLING THE GENERATOR

14

Fuel filter

To fuel the generator: 1. Remove the fuel cap.

2. Carefully pour the petrol into the tank to the desired level and replace the fuel cap.

3. Remove any spilt fuel from the generator and surrounding area to avoid any risk of

fire.

The generator should now be ready to run.


Turn the main engine switch to the on (1) position.

STARTING THE ENGINE

Caution: Never start the engine with any load connected to the genera-

tor.

25118 25119 25121

Engine Switch

23

LONG TERM STORAGE (>1 Month)

TRANSPORTATION

To prevent fuel spillage when transporting or during temporary storage, the generator

should be stored upright in its normal operating position, ideally with all of the fuel re-

moved and with the engine switch off. The fuel cap vent lever is turned counter clock-

wise to the off position - Allow the engine to cool well before turning the fuel cap vent

lever to the off position.

TRANSPORTATION & STORAGE

Note: Always follow local laws / regulations regarding transportation and

storage of fuel and oil.

Long Term Storage (1 month or greater).

1. Be sure the storage area is free of excessive humidity and dust.

2. Completely drain the fuel from the tank; Open the fuel valve and start the engine

and operate it in the idle position until all remaining fuel is used and the engine

stops automatically.

3. Discharge the oil.

4. Remove the spark plug and fill the cylinder with 1 tablespoon of fresh oil. Pull the

starting cord 3-4 times to discharge the remaining oil then reinstall the spark plug.

5. Pull the starting cord slowly until the resistance is strong, this indicates that the piston

is moving to the top of the compression stoke and the valves will be closed.

22

MAINTENANCE….cont

In order to ensure correct operation of the engine, the spark plug gap must be ap-

propriate; Measure spark plug gap with a feeler gauge, the spark plug gap should

be 0.6mm - 0.7mm (0.024”- 0.028”).

Refit the spark plug and turn clockwise to tighten, using the spark plug wrench.

Refit the ignition coil to the spark plug.

Refit the top inspection cover and tighten the screws to secure.

0.6mm - 0.7mm (0.024”- 0.028”).

FUEL TANK FILTER

Check The Fuel Tank Filter (periodically).

Just under the fuel cap is a fuel filter, check this filter periodically and remove any

contaminants which may have accumulated.

Remove the fuel tank cap and filter.

Clean the filter with solvent, if damaged then replace.

Wipe the filter and insert it back in.

Ensure the tank cap is tightly secured.

FUEL LINES

Check the fuel lines for leaks or damage before each use; If a leak or damage is

spotted:

Ensure that there is no fuel in the system.

Replace any damaged / worn pipes etc.

Caution: Petrol is highly flammable; never work on the fuel line whilst the generator

is running, still hot or near naked flames or other possible ignition sources. Work only

in a well ventilated area as petrol fumes can be dangerous if inhaled or ignited.

15


Turn the fuel tap to the on position (below, left).

Turn the choke lever to the “closed” (start) position (above, right).

Note: The choke may not be needed if the engine is already warm.

Carefully hold the generator with one hand to ensure that it does not get pulled

over; Slowly pull the recoil start cord until you feel resistance, then pull sharply

until the engine starts (above, right).

Note: It may take a few sharp pulls to get the engine started.

Open the breather valve on the fuel cap (below, left).

Breather Valve

Fuel Cap

Fuel Tap

16

Once the engine is running and warm enough, push the choke lever to the run

position (below).

Note: Breaking the engine in; The first 25 hours of operation is considered

the break-in period for the engine. During this time operate at less than

75% of the load limit.

Note: Allow the engine to run with no load applied for a few minutes to al-

low the engine to come up to running temperature.


Note: The economy switch should be “OFF” when using electrical devices

that require a large starting current or bursts of power such as induction

motors etc.

These generators are fitted with an economy switch; When the switch is “ON” the gen-

erator controls the engine speed according to the connected load resulting in better

fuel economy and less noise.

When the switch is “OFF” the engine runs at the rated speed regardless of whether a

load is connected or not.

25118 25119 25121

Economy Switch

21

MAINTENANCE….cont

Loosen and remove the exhaust cover retaining screws and remove the exhaust

cover.

Loosen and remove the 2 spark arrestor retaining screws (25118 above, left).

Loosen and remove the pipe clamp (25119 & 25121 above, right).

Remove the spark arrestor.

Check the spark arrestor and clean or replace as necessary.

Follow the above instructions in reverse to refit the spark arrestor and cover.

Exhaust Cover

Spark Arrestor

Screws

gent and rinse thoroughly. Leave the filter to dry completely; Once dried immerse

the filter in clean engine oil and squeeze the filter to remove excess oil - the filter

should only be damp with oil.

6. Refit the filter and follow the previous instructions in reverse to fit the cover etc.

SPARK ARRESTOR

SPARK PLUG

Loosen and remove the top inspection cover

screw and the cover.

Pull the ignition coil from the spark plug.

Remove the spark plug with a spark plug

wrench.

Visually inspect the spark plug; If the insulator

is broken/damaged the plug must be dis-

carded and replaced; If it is just dirty; Use a

firm brush (or similar) to clean the spark plug.

Ignition Coil

Cover

Spark Plug

Spark Arrestor Pipe Clamp

20

Check the oil level before each use and replace every month or 20 hours of use.

1. Remove the side inspection cover.

2. Turn the oil filler cap counter clockwise and remove from the oil sump.

3. Fit the oil drain tube in place and pour the oil out of the sump into a suitable con-

tainer (below, left).

4. Follow the instructions on page 12 to refill the oil.

MAINTENANCE….cont

Check The Air Filter regularly and clean / replace 3 months or 50 hours of use.

1. Remove the side inspection cover (above, right).

2. Remove the air filter cover screw/s .

3. Remove the air filter cover (25118 & 25119).

4. Remove the air filter element.

5. If the air filter is damaged contact your local distributor to purchase a replace-

ment, If the filter is dirty - Wash the filter in a solution of warm water and mild deter-

25118 & 25119 25121

Screw Screws Cover

25118 & 25119

Element

25121

OIL

AIR FILTER

17

TURNING THE ENGINE OFF

In an emergency:

Simply switch the main On/Off switch to the off position.

In normal conditions:

Turn off and remove any load from the generator.

Switch the main On/Off switch to the off position.

Turn the fuel tap to off.

Close the breather valve on the fuel cap.

Note: The USB output will not cut out once the battery is charged and so

should not be left unattended for extended periods; Remove any con-

nected items as soon as they are charged.


USING THE AC OUTPUT

USING THE USB OUTPUT

Ensure that the tool or item to be connected to the generator is turned off and is of

the correct voltage (230V) and that the current is within the range of the generator.

Connect the tool / item to the AC socket/s.

Note: Both sockets can be used simultaneously (25119 & 25121) as long

as the total load is within the range of the generator.

Start the engine (see page 14 ‘starting the engine’).

Set the economy switch depending on the type of load.

Once the output indicator is illuminated proceed to use the tool / item normally.

The USB output is available whenever the generator is running and the output indicator

is illuminated; Either 2 x 2 A (using both sockets) or 1 x 2 amp (using only 1 socket).

Start the engine (see page 14 ‘starting the engine’).

Connect the USB device to the USB output with the relevant cable (not supplied).

18

Under normal operating conditions, the output indicator light (green) will be illuminat-

ed.

If the generator is overloaded or if the connected equipment has a short circuit, or

there is an internal short circuit / issue; The output indicator light (green) is off, and over-

load indicator (red) is illuminated - There is no output.

If the overload indicator light is illuminated; Disconnect the device from the generator

and check whether the device is faulty or whether there are problems with the mains

lead / connection of the item.

If the low oil alert is illuminated the engine will automatically shut down; Check the oil

level and refill where necessary.

CONTROL PANEL LIGHTS


19

Part Action Before

each use

Every 1 month or 20 hours

Every 3 months or 50 hours



Oil Check the

oil level /

condition.

Oil Replace

Air filter Clean /

Replace

Exhaust Spark Arres-

tor Examine

Exhaust Spark Arres-

tor Clean

Spark plug Check con-

dition / gap.

Fuel Tank Filter

Examine

Fuel Tank Filter

Clean /

Replace

Fuel line

Check fuel

line for

cracks /

damage.

MAINTENANCE

Caution: Any repairs / adjustments should only be attempted by a suitably quali-

fied person; if you are unsure call the help-line number on the back page for

your nearest technician.

Documents

ISG 1000 / 2200 / 3300 Digital Inverter Generators