IPC Class 3 Printed Circuit Board Design & Assembly

The Bitronics tradition of manufacturing excellence extends over a hundred years to the hand-jeweled analog electronic instruments of the Roller-Smith company. In the 1980s, Bitronics developed the first digital instruments capable of functioning for decades in the harsh environment of the electric utility substation. This required a deep and integrated knowledge of the engineering, manufacturing, and quality processes - an expertise that can provide strategic value to specialty electronics manufacturers looking for a reliable printed circuit board design and assembly partner.

Precision Crafted in Bethlehem, PA for Over Thirty-five Years

We Deliver:• IPC-A-610 Class 3 (High Reliability or Harsh Operating

Environment Electronic Products) rigid circuit board assemblies for applications with strict demands for performance and reliability.

• Multilayer boards, with fine pitch and/or BGA/micro BGA, top and bottom mounted components

• Maximum board dimensions 17” L x 17” W x .125” D

• Production volumes of 200 to 500 boards per month

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Facility• Modern 11,000 sq ft temperature and ESD controlled

production facility

• ISO9001-2015 Certified (US08/5140)

• IPC-A-610 certified workforce with average tenure of 15 years

• TIW Alere v10.0 manufacturing control program with integrated MRP and Kanban

• Altium 18 PCB design program

Capabilities and Capacities

Surface Mount (Sn/Pb and RoHS)

• MPM Momentum stencil printers (x2); max PCB size 17” L x 17” W x .125” D

• Mycronic MY300 LX-15 pick & place machines (x2); 16,000 CPH & 4K vision resolution

• Electrovert Omniflow 7 reflow ovens (x2); max PCB size 17” L x 17” W x .125” D

• Pace XR3000 X-ray machine

• Mantis Elite-Cam HD scopes (x2)

• Hakko FR-1418 BGA rework station

• Alpha WS-809 (63Sn/37Pb) Sn/Pb paste (water soluble)

• Alpha CVP-390 (96.5 SN / 3.0 AG / .5 CU) Lead Free paste - (no clean)

• PCB finishes – ENIG & HASL

• Board assembly testing

• Optimized for stable designs with repetitive and predictable demand (not for one-offs or prototyping)

• Standard lead-times

Through Hole (Sn/Pb and RoHS)

• Nordson (ACE) KISS-102IL selective solder machine; max PCB size 24” L x 18” W

• Nordson (ACE) Integra 103ILD selective solder machine; max PCB size 24” L x 18” W

• Contact Systems CS400C (x3) 16.75”x 20” table size

• Contact Systems CS400D 16.75”x 20” table size

• Pace MBT350 rework station (x2)

• Pace MBT-PPS-75A rework station

Machine Shop Info

• Okuma L250 CNC lathe; 8” X axis x 12” Z axis

• Bridgeport GX710 CNC mill; 27” X axis x 16” Y axis x 16” Z axis

• Bridgeport TC-1 CNC mill; 22” X axis x 16” Y axis x 20” Z axis

• Emmegi CNC saw; 6” X axis x 6” Y axis x 7’ Z axis

Test Calibration

• Omicron CMC256-6-EP (x2)

• Omicron CMC56 (x2)

• Associated Research HypotULTRA III AC/DC wIR

• Thermotron S32C Temp Chamber (-70c to 170c); max work space 38” W x 38” D x 38” H

• Various sources/references/meters/gauges for electronic testing and calibration

• Programming capabilities