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Introduction Conduits, general Contact to SGB Conduit Plan Grounding Place to mount Pedestal Measurem. A/1 Issue 1.3 SGB LEAK PREVENTION SYSTEM SGB GmbH Hofstrasse 10 DE-57076 Siegen GERMANY Tel: + 49 (0)271- 48964-0 Fax: + 49 (0)271- 48964-6 Site-prep Manual Issue: 1.3; 2010-09-01

Introduction Conduits, general Contact to SGB Conduit Plan Grounding Place to mount Pedestal Measurem. A/1 Issue 1.3 SGB LEAK PREVENTION SYSTEM SGB GmbH

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Introduction

Conduits, general

Contact to SGB

Conduit Plan

Grounding

Place to mount

Pedestal Measurem.

A/1Issue 1.3

SGB LEAK PREVENTION SYSTEM

SGB GmbHHofstrasse 10

DE-57076 SiegenGERMANY

Tel: + 49 (0)271-48964-0Fax: + 49 (0)271-48964-6

Site-prep Manual

Issue: 1.3; 2010-09-01

Introduction

Conduits, general

Contact to SGB

Conduit Plan

Grounding

Place to mount

Pedestal Measurem.

A/2Issue 1.3

Introduction

This document

• is an overview about the necessary steps • is an overview about the necessary equipment

• is based on the information laid down in GDS – the different sections are referenced

• is a summary with regard to the site preparation to install a leak detection system

Designed for:

• Architects• PMC’s• Main Contractors

Introduction

Conduits, general

Contact to SGB

Conduit Plan

Grounding

Place to mount

Pedestal Measurem.

A/3Issue 1.3

Place to mount the SGB Vacuum Leak Detection Cabinet

See also: 08.1118 and 08.1133

Close to the discharge area (Filling point)

500

350 600

variable

400

variable

isla

nd

1200

4500

500

350 600

variable

400

variable

isla

nd 1

200

4500PRODUCT PIPELINE

FILL POINT

VENTS

VR

REGULAR PETROLV-POWER PETROLV-POWER DIESELDIESEL

REGULAR PETROL

REGULAR PETROL

REGULAR PETROLV-POWER PETROLV-POWER DIESELDIESEL

63mm UPP

500

350 600

variable

400

variable

isla

nd

1200

4500

500

350 600

variable

400

variable

isla

nd 1

200

4500

1-

1-

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SGB VACUUM LEAK DETECTION CABINETEARTH CHAMBER FILL POINT

VENTS

TO SWITCH BOARD,ATG CONSOLE ANDFORECOURT CONTROLLER

1 MeterDistanceto thecorbingsorbollards

Attention:In case if there is not the possibility to mount the Leak Detector closed to the filling(e.g. no space to protect the box), please ask the PMC Technical Manager for advice

Introduction

Conduits, general

Contact to SGB

Conduit Plan

Grounding

Place to mount

Pedestal Measurem.

A/4Issue 1.3

Place to mount the SGB Vacuum Leak Detection Cabinet

DO‘s: - Place closed to the filling-point

DONT‘s: - „too-early“ mounting of the box Due to risks of damages during site civil works- Wrong conduits are used Entry seals to avoid migration of vapors cannot be installed

Introduction

Conduits, general

Contact to SGB

Conduit Plan

Grounding

Place to mount

Pedestal Measurem.

A/5Issue 1.3

Pedestal for the Leak Detection Cabinet

There a pedestal has to be built:

1. Horizontal measurements of the concrete pedestal

2. Measurements of the protection box

3. Space for the conduits (opening of the protection box)RED AREA is the space to terminate the conduits

600 mm

1100 mm

300 mm

800 mm

700 mm

180 mm

Introduction

Conduits, general

Contact to SGB

Conduit Plan

Grounding

Place to mount

Pedestal Measurem.

A/6Issue 1.3

Pedestal for the Leak Detection Cabinet

4. Vertical measurements of the concrete pedestal

2 Nos. 75 / 100 mm Ø CONDUIT FOR ELECTRICALWIRING

GROUND LEVEL

4 Nos. 32mm Ø CONDUIT

1 Nos. 32mm Ø CONDUITFOR EXHAUST TUBING

WITH INTERNALINTERSTITIAL CABLES TOPRODUCT PIPES, FILLPIPES & TANK SUMP.

TANK SUMP 1

TANK SUMP 2

TANK SUMP 3

TANK SUMP 4SPILL CONTAINMENT

FILL POINT

> 2

00

> 3

00

Termination over a LEAK TIGHT AREA!(independent of the place where the Leak Detector is mounted)

Introduction

Conduits, general

Contact to SGB

Conduit Plan

Grounding

Place to mount

Pedestal Measurem.

A/7Issue 1.3

Conduits, general

Conduits are required for:

1. Electrical wiring between Protection Box and Indicating Unit (Shop)(for information: 4 wires + Ground)Electrical wiring between Protection Box and VISY INPUT (Fafnir)(for information: 2 wires per sensor in one cable e.g. 4 sensors means one cable with 8 wires)

2. The tubing between the monitored interstitial space of the pressure lines and the manifold in the Protection BoxCAUTION: If there are more than 3 tubes to routed through oneconduit, install a second conduit to the same manhole.

3. The Tubing for the exhaust line

An Animation for these Conduits follows next page!

See also: 08.1118 and 08.1114 + 08.1116

Introduction

Conduits, general

Contact to SGB

Conduit Plan

Grounding

Place to mount

Pedestal Measurem.

A/8Issue 1.3

Conduits, general

Requirements for the conduits:

1. Routed with a continuous fall to the manhole

2. Buried at a depth that the tubes are Frost protected (~ 60 cm)

3. The distance between manhole and Leak Detector should not exceed 50 m

4. Routed from every manhole to the place where the Leak Detector ismounted (concrete pedestal)

5. D=75 mm (or 100 mm) for electrical wiring

6. D=32 mm, for Tubing, recommendation: UPP

7. Use specified Conduit Entry Boot to enter the manhole

See also: 08.1123

Introduction

Conduits, general

Contact to SGB

Conduit Plan

Grounding

Place to mount

Pedestal Measurem.

A/9Issue 1.3

TAN

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PE

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TAN

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DIE

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TAN

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PE

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V-P

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SGB VACUUM LEAK DETECTION CABINET

FILL POINT

VENTS

Conduit Plan Conduit exhaust, 32 mm

Conduit pressure lines, 32 mm

Conduit electrical, 75 or 100 mm

Introduction

Conduits, general

Contact to SGB

Conduit Plan

Grounding

Place to mount

Pedestal Measurem.

A/10Issue 1.3

Conduit Plan Conduit exhaust, 32 mm

Conduit pressure lines, 32 mm

Conduit electrical, 75 or 100 mm

2 Nos. 75 / 100 mm Ø CONDUIT FOR ELECTRICALWIRING

GROUND LEVEL

4 Nos. 32mm Ø CONDUIT

1 Nos. 32mm Ø CONDUITFOR EXHAUST TUBING

WITH INTERNALINTERSTITIAL CABLES TOPRODUCT PIPES, FILLPIPES & TANK SUMP.

TANK SUMP 1

TANK SUMP 2

TANK SUMP 3

TANK SUMP 4SPILL CONTAINMENT

FILL POINT

Introduction

Conduits, general

Contact to SGB

Conduit Plan

Grounding

Place to mount

Pedestal Measurem.

A/11Issue 1.3

Routing of the Conduits

Place where the concrete pedestalfor the leak detector will be built

Conduits for theleak detection system

Introduction

Conduits, general

Contact to SGB

Conduit Plan

Grounding

Place to mount

Pedestal Measurem.

A/12Issue 1.3

Grounding of the box

See also: 08.1118 and 08.1137

TAN

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SGB VACUUM LEAK DETECTION CABINETEARTH CHAMBER FILL POINT

VENTS

Prepare the grounding, that also the protection box can be grounded

Grounding point in the box

Existing grounding plan

Introduction

Conduits, general

Contact to SGB

Conduit Plan

Grounding

Place to mount

Pedestal Measurem.

A/13Issue 1.3

If you need more information

Martin Huecking + 49 (0)271-48964-40(Technical Director) + 49 (0)160-964 63 229

[email protected]

Jost Berg + 49 (0)271-48964-14(President) [email protected]

Hans-Gerd Jersemann + 49 (0)271-48964-44(Sales Engineer) [email protected]

or if you have proposals to optimize our documentation

or if you need assistance for a site lay-out

Please contact: