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8/3/2019 Integrated ALD Web
http://slidepdf.com/reader/full/integrated-ald-web 1/17
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CENTURA ® INTEGRATED
GATE STACK SYSTEMControl. Down to the Last Atom.
Steve Ghanayem
Vice President and General ManagerSilicon Systems Group
2011 Semicon West BriefingJuly 12, 2011
8/3/2019 Integrated ALD Web
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These presentations contain forward-looking statements, including those regardingmarket outlooks; technology roadmaps; the proposed Varian merger; and Applied’s market positions, products, growth opportunities, strategies and business outlooks.These statements are subject to known and unknown risks and uncertainties that couldcause actual results to differ materially from those expressed or implied by suchstatements, including but not limited to: the level of demand for Applied’s products, whichis subject to many factors, such as uncertain global economic and industry conditions,demand for electronic products and semiconductors, government renewable energypolicies and incentives, and customers’ new technology and capacity requirements; the
satisfaction of conditions precedent to the proposed merger with Varian, including theability to secure regulatory approvals in a timely manner or at all; Applied’s ability to (i)develop, deliver and support a broad range of products and expand its markets, (ii) alignits cost structure with business conditions, (iii) successfully execute its acquisitionstrategy and realize synergies, (iv) obtain and protect intellectual property rights, and (v)attract, motivate and retain key employees; and other risks described in Applied’s SEC
filings. All forward-looking statements are based on management’s estimates, projections
and assumptions as of July 12, 2011, and Applied undertakes no obligation to update anyforward-looking statements.
Safe Harbor
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INTERCONNECT-ENABLING PRODUCTS
New Products Released at 2011 Semicon West
3
TRANSISTOR-ENABLING PRODUCTS
Producer ® Black Diamond ® 3
Producer ® Nanocure™ 3
Centura ® DPN HD
-
Centura ® Integrated Gate Stack
Endura ® Versa™ XLR W PVD
Reflexion GT™ for Tungsten
Endura ® HAR Cobalt PVD
Vantage ® Vulcan™ RTP
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Strained Silicon
High- Metal Gate
FinFET
The Transistor Is Undergoing a Revolution
4
90nm 65nm 45nm 32nm 22nm
Unrelenting innovation in materialsand structure to continue scaling
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Engineering the High- Stack Layers
5
Source: Applied Materials Maydan Technology Center
Atomic-scale engineering
Material stabilityInterface layer precision
Source Drain
2 nmSii
Interface Layerr
High-
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Increasing Complexity of Dielectric Gate Stack
6
Today10 Years Ago
4XNUMBEROF STEPS
Nitridation
InterfaceLayer
High-Dielectric
Post-NitridationAnneal
SiO2
TOTAL STACK STEPS
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Applied Leads in Gate Stack Production Experience
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Nitridation#1
Interface Layer Formation#1
Post-Nitridation Anneal#1Applied’sMarketPosition
Centura DPNGate Stack System
PREVIOUS PROCESS SEQUENCE
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'02 '03 '04 '05 '06 '07 '08 '09 '10 '11E
Applied Leads in the Gate Stack Market
8
Fiscal Year
~$1B cumulativerevenue
GATE STACK SYSTEM SHIPMENTS
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Applied Leads in Gate Stack Production Experience
9
Nitridation#1
Interface Layer Formation#1
Post-Nitridation Anneal#1Applied’sMarketPosition
Centura IntegratedGate Stack System
NEW PROCESS SEQUENCEUnder Continuous Vacuum
Integrated ALD High- new
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Applied Materials ConfidentialSILICON SYSTEMS GROUPSILICON SYSTEMS GROUP
Interlayer Formation With Industry-Leading
Thermal Oxidation
10
Critical surfacepreparation for ALD
Scales down to 3Å forcutting-edge scaling
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Applied Materials ConfidentialSILICON SYSTEMS GROUPSILICON SYSTEMS GROUP
Atomic Layer Deposition Process
First precursor adsorbed
as monolayer on surface Second precursoradsorbed as monolayer,reacts with first layer
Reaction by-products
purged and steps repeatedto form each atomic layer
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Applied Materials ConfidentialSILICON SYSTEMS GROUP12
Nitridation “fixes” thedose and stabilizes thefilm
Anneal completesdielectric stack
processing
Nitridation and Anneal Complete the Stack
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Why Does Integration Under Vacuum Matter?
…Because Interfaces Matter at 22nm
<15% ~50%
45nm
22nm
Interface toBulk Ratio
Si orr SiGee
Interface Layerr
High-k
Si or SiGe
High-k
or e
-Interface Layer
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Interfaces Matter Physically…
…Air Exposure Causes Interfacial Contamination
Applied’s Integrated Flow
Non-IntegratedFlow
Si or SiGe
High-k
or e
-Interface Layer
No Air
Exposure
AirExposure Si or SiGe
High--
or eInterface Layer
Uncontrolledoxidation and
contamination
14
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Interfaces Matter Even More Electrically…
…Yielding Chip Performance Benefits
Threshold Voltage
FullyIntegrated
Gate Stack
Air ExposureAfterInterface Layer
FullyIntegratedGate Stack
Air ExposureAfter Interface
Layer
Half-of-a-GenerationPerformance Boost
PeakMobility
For Lower Power Devices
5 to 10%HIGHER PEAKMOBILITY 20 to 40%TIGHTER
THRESHOLDVOLTAGEDISTRIBUTION(1)
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The Gate Stack System for Atomic-Scale
Engineering
Centura platform is industry’sbenchmark for complex gatedielectrics
Atomic-level control of interfacelayer, high-and nitridation
Integrated system enables“nearly perfect” gate dielectrics
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