Instrument Panel, Remove and Installww2.justanswer.com/uploads/MA/markthebooler/2013-04-15_184016_vivaro.pdf · 2013/4/15 · Instrument Panel, Remove and Install Remove 1. Position

Instrument Panel, Remove and Install

Remove

1. Position steering column in fully extended position • Release lever (1)

• Fully extend steering column – Pull up

• Secure lever (1)

2. Disconnect battery negative lead

Warning: Observe safety regulations – see “Safety Regulation – Restraint systems” , before commencing any work on the airbag system. Warning: Before removing the airbag, wait at least 1 minute after disconnecting the battery for the capacitor to discharge. 3. Remove airbag from steering wheel

• Release clip – Use small screwdriver, then slide

off

• Disconnect harness connector (1)

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4. Remove remote control (if installed) from steering wheel • Disconnect harness connector (1)

• Remove 4x screw

• Release harness from 8x integral retainer



5. Immobilise steering wheel in centre position

6. Remove steering wheel • Apply match marks to steering wheel

and steering column

• Remove bolt (1)

• Disconnect harness connector for horn switch – Release from clip

• Disconnect harness connector for radio remote control (if installed) – Release from clip



7. Remove 2x cowling (1) from steering column • Remove 2x screw

8. For vehicles with ESP, remove steering angle sensor (1) • Release 4x clip

• Disconnect harness connector (2)



9. Remove combination switch from steering column • Immobilize airbag contact unit in

locked position – Push locking device upwards,

then loosen screw until locked

• Disconnect harness connector

10. Remove immobiliser antenna (1) from steering lock • Disconnect harness connector (2)

– Release clip



11. Disconnect harness connector (1) from steering column • Release clip

12. Remove cover of instrument cluster • Release 5x clip



13. Remove instrument cluster from instrument panel • Remove 2x screw (1)

• Release 2x clip




14. Remove radio • Remove 4x screw

• Release radio – Use Remover KM-6067

• Remove radio support from instrument panel – Release clip

– Disconnect 2x harness connector



15. Remove information display from instrument panel • Push upwards

– Release 4x integral clip


16. Remove switch panel (1) from instrument panel • Release 4x clip

– Use small screwdriver, taking care not to damage

• Disconnect 2x harness connector



17. Remove panelling (1) for gearshift lever • Release gearshift gaiter

• Remove 4x screw

• Release 3x clip

• Disconnect harness connector from hazard warning switch – Release clip

18. Remove control panel for heating and ventilation • Remove screw (1)

• Release 4x clip


• Disconnect 2x bowden cable – Release 2x clip



19. Remove harness from radio • Disconnect harness connector (1)

from harness connector (2) for radio

• Remove harness connector from radio

• Remove harness connector (1) from support

• Disconnect harness connector from radio remote control (if installed)

20. Disconnect harness connector from cigarette lighter

21. Disconnect 2x harness connector from body control module



22. Remove airbag unit from passenger's side • Open glove compartment

• Remove 6x screw




23. Disconnect harness connector from glove compartment lamp

24. Remove 2x loudspeaker • Remove 2x grille

– Rotate anti-clockwise

• Remove 4x screw


25. Remove 2x ashtray housing • Use small screwdriver, taking care

not to damage

26. Remove 11x screw from instrument panel • Remove 2x screw at left side (6)

• Remove 2x screw in instrument



cluster recess (5)

• Remove screw in radio recess (3)

• Remove 2x screw in recess for heating and ventilation control panel (4)

• Remove 2x screw in passenger's airbag recess (2)

• Remove 2x screw at right side (1)

27. Remove panelling (1) from left A pillar • Release 4x clip

28. Disconnect antenna cable at connector (1) on left A pillar



Install

29. Remove instrument panel from vehicle Note: 2x technician are required. • Release instrument panel from

support bracket

• Release 2x cooling duct (1) from air distribution housing

30. Install instrument panel to vehicle Note: 2x technician are required. • Install instrument panel to support bracket

• Secure 2x cooling duct to air distribution housing

31. Connect antenna cable at connector (1) on left A pillar



32. Install 11x screw 4 Nm to instrument panel • Install 2x screw at left side (6)

• Install 2x screw in instrument cluster recess (5)

• Install screw in radio recess (3)

• Install 2x screw in recess for heating and ventilation control panel (4)

• Install 2x screw in passenger's airbag recess (2)

• Install 2x screw at right side (1)

33. Install panelling (1) to left A pillar • Secure 4x clip



34. Install 2x loudspeaker • Install 2x harness connector

• Install 4x screw 2 Nm

• Install 2x grille – Rotate clockwise

35. Install 2x ashtray housing to instrument panel

36. Connect harness connector to glove compartment lamp

37. Install airbag unit to passenger's side • Connect 2x harness connector


• Close glove compartment

38. Install harness to radio • Connect harness connector to radio

remote control (if installed)



• Install harness connector (1) to support

• Install harness connector to radio

• Connect harness connector (1) to harness connector (2) for radio

39. Connect harness connector to cigarette lighter

40. Install control panel for heating and ventilation • Install 2x Bowden cable

– Secure 2x clip

• Connect harness connector

• Secure 4x clip

• Install screw (1) 2 Nm

41. Install information display to instrument panel • Connect harness connector

• Secure 4x integral clip



42. Install radio

• Install radio support to instrument panel – Connect 2x harness connector

– Secure clip

• Install radio – Install 4x screw

43. Install instrument cluster to instrument panel • Connect harness connector

• Install 2x screw (1) 2 Nm

• Secure 2x clip



44. Install cover of instrument cluster • Secure 5x clip



45. Connect 2x harness connector to body control module



46. Connect harness connector to ignition lock • Connect 2x harness connector to

harness

• Install harness connector to steering column

• Secure clip (1)

• Install trim panel



47. Install switch panel to instrument panel

• Connect 2x harness connector

48. Install combination switch to steering column • Connect harness connector

• Release locking device for airbag contact unit – Tighten screw



49. Connect harness connector (1) to steering column • Secure clip

50. Install immobiliser antenna (1) to steering lock • Connect harness connector (2)



51. For vehicles with ESP, install steering angle sensor (1) • Connect harness connector (2)

• Secure 4x clip

52. Install 2x cowling (1) to steering column • Install 2x screw 2 Nm



53. Install steering wheel • Align match marks

• Place 2x harness through steering wheel

• Secure harness connector to radio remote control (if installed)

• Connect harness connector to horn switch

• Install new bolt (1) 44 Nm – Align marks on steering wheel

and steering column

54. Install remote control (if installed) to steering wheel • Install 4x screw

• Secure harness to 8x integral retainer

• Connect harness connector (1)



55. Install airbag unit (1) to steering wheel • Connect harness connector

• Secure clip – Push airbag until audible click is

heard



56. Install panelling (1) for gearshift lever • Connect harness connector to

hazard warning switch

• Secure 3x clip


• Secure gearshift gaiter

57. Position steering column to original position • Align match marks

• Release lever (1)

• Position steering column – Push down

• Secure lever (1)



58. Connect battery negative lead

59. Program all volatile memories

60. Calibrate steering angle sensor – see operation “Steering Angle Sensor, Calibrate”



Documents

Instrument Panel, Remove and Installww2.justanswer.com/uploads/MA/markthebooler/2013-04-15_184016_vivaro.pdf · 2013/4/15 · Instrument Panel, Remove and Install Remove 1. Position