3-90-70742R13_10/13

Model(s):Trident Boilers: SF160 & SF260

INSTALLER: Leave this manual with party responsible for use and operation.OwNER: Retain this manual for future reference.Call your dealer for questions on Installation, Operation, or Service.

NOTICE: DO NOT discard this manual!

Please read this entire manual before installation and/or use your new boiler. Failure to follow these instructions could result in property damage, bodily injury or even death.

• Donotstoreorusegasolineorotherflammablevaporsandliquidsinthevicinityofthisoranyotherappliance.

• Donotoverfire-Ifanyexternalpartstartstoglow,youareoverfiring.Reducefeedrate.Overfiringwillvoidyourwarranty.

• Complywithallminimumclearancestocombustiblesasspecified.Failuretocomplymaycausehousefire.

wARNING

Tested and approved for solid-fuel only (wood, coal).Burningofanyothertypeoffuelvoidsyourwarranty.

CAUTION!

Checkbuildingcodespriortoinstallation.

• InstallationMUSTcomplywithlocal,regional,stateandnationalcodesandregulations.

• Contactlocalbuildingorfireofficialsaboutrestrictionsandinstallationinspectionrequirementsinyourarea.

CAUTION!

Safety Notice

IF THIS HARMAN BOILER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOw INSTALLATION DIRECTIONS.

SAFETY NOTICE

PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND/OR USE YOUR NEw BOILER. FAILURE TO FOLLOw INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.

IF THIS HARMAN BOILER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOw INSTALLATION DIRECTIONS.

CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.

CONTACT YOUR LOCAL AUTHORITY (SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU, ETC.) TO DETERMINE THE NEED FOR A PERMIT.

SAVE THESE INSTRUCTIONS

Installation & Operating Manual

“Ce manuel est disponible en Français sur demande”

3 3-90-70742R13_10/13

Congratulations,Youhavejustpurchasedthefinestwood/coalboileravailable.Harman®Tridentboilersareconstructedofhighqualitymaterialsandaremanufacturedbyahighlyskilledteamofassemblymen.Eachboilerisinspectedandpressuretestedforqualityassurance.Thismanualisdesignedtoprovideallofthebasicinformationneededforasafeandproperinstallation.However,therearemanyskillsneededthatcannotbelearnedbyreadingthismanual.Harman®recommendsthattheinstallationbeperformedbyaplumbingandheatingexpert.TheHarman®TridentBoilersaredesignedtooperatesafe,easyandautomatically.Youmayhowever,needtolearnafewbasicskillstomaintainafire.Especiallyifthisisyourfirstventureintosolidfuelburning.Ifyouhaveanyproblems,re-readtheseinstructions.Ifyoucannotresolvetheissue(s),ContactyourHarman®dealer.

Introduction

TaBlEOFCOnTEnTSPackinglist 4Installation 5aquastat 6Wiring 7Venting 7Plumbing 8

OperatingInstructions 10StartingaWoodFire 10StartingaCoalFire 11loadingFuel 11Shakingashes 11

SafetyTips 12Maintenance 13Specifications 13Warranty 14Servicelog 17ServiceParts 18

= Contains updated information

Harman® Central Heating Appliances are built and tested to be complete Home Heating solutions. As with any Central Heat system, a backup heating system may be required in the event of power outages or during appliance service or maintenance.

4 3-90-70742R13_10/13

Packing ListItems needed for assembly and installation.

Please notify your Harman® Dealer if you are missing any items.

Included with Boiler:--ShakerHandle--ashPan--WarrantyRegistrationFormItems In Boiler Kit # 1-00-01020: (Sold Separately)--JohnsonControlsaquastat-(3)pieces;a350Controllerw/Sensorwire

S350StageModuleY350PowerSupply

--ImmersionWell--DinRailand(2)EndClamps--TerminalBox--TerminalBlockand(2)#8-32nuts--PressureReliefValve(30psi.)--Temperature/PressureGauge--automaticDraftControlassembly--(1pc.)FlexConduitw/(2)90°Fittingsw/nuts,and(3)Chasenipplesw/nuts--(2)ManualDraftControlKnobassembly--(3)BrassCoilSpringHandle

Notice:The Aquastat controls supplied with the Boiler Kit are designed only to maintain water temperature within the boiler. The actual heating system is controlled separately by your thermostat(s) opening zone valves or energizing circulation pump(s).

Do not attach a thermostat to the supplied controls.

Appliance Certification.Model:TridentSeriesBoiler-SF160&SF260.Test Lab:Omni-Testlaboratories,Inc.Report #: 135-S-05-4Type: Solid Fuel (Wood, Coal) Fired appliance forResidentialUseStandard(s): Can/CSa B366.1-M87, and applicablesectionsofUl834andETlM78.1note:Thisapplianceisalsoapprovedforinstallationintoashop.

5 3-90-70742R13_10/13

InstallationGetting StartedThesheetmetalsidesandtopareeasilyremovedtoreducethechanceofdentsand/orscratchesinthefinish.Simplyliftthetopoff,andthatwillallowthesidestobepulledawayandup,forremoval.Tore-install,slidethechannel,atthebottomofeachsidepiece,overthelipatthebottomoftheboiler,andholddownwardwhilemovingthesidepanelintoplace.Thenslidethetopdownoverthesides.NOTE: The sheet metal top holds the sides in place, thus, no bolts or screws are needed.

Locating BoilerPlacetheboilerasclosetothechimneyaspossible,whilestillmaintainingtheabovementionedclearances.Bolttheshakerhandleontotheblockonthesideoftheboiler,usingthe(2)5/16X3/4in.boltsandlock-washers.AssemblyInstalltheTemperature/PressureGaugeintothepipestubin thecenterof the roundplateon the frontof theboiler(Fig.1)Installthea350sensorwireallthewayintotheimmersionwellandscrewthewellintooneofthetopholeTurn thepressure relief valve into the stubon topof theboiler,nexttothesupplyoutletfitting.NOTE: Use Teflon tape to seal the threads on all fittings. Any unused fittings must be pluggedBoltthetwomanualdraftcontrolsthroughtheholesinthetop loaddoor. (Fig.2)Thedraftcontrolknobshouldspinfreelyandopentoadistanceofapproximately3/8in.fromthedoorsurface,whilebeingabletocloseagainstthedoorsurface.

Fig. 2

3/8to1/2in.

ImmersionWell

Temp/PressureGauge

OptionalElectricBack-upElements

automaticDraftControl

PressureReliefValve

Fig. 1

JohnsonControlsaquastat

andTerminalBlock

ShakerHandle

DomesticHotWaterCoilOption

CAUTION!BOILER SHOULD NOT BE INSTALLED CLOSER THAN 18 INCHES (457 MM) TO ANY COMBUSTIBLE MATERIAL

6 3-90-70742R13_10/13

Bolt theautomatic Draft Control through the 1/2 in. holeinthecenterofthebottomdoor.BesuretoholdtheDraftControlstraightwhile tightening.Feed the twowires fromthedraftmotorthroughtheflexibleconduitanda90˚fitting.Secure the fitting to the draft motor and that end of theconduitatthistime.ChecktheflapperdoorontheautomaticDraftControlassuringthatitmovesfreely.Installthe(3)brasscoilspringhandlesontothedoorlatchesand the shaker handle. Start the spring handle onto theshaftandtwistitcounter-clockwisewhilepushing.

Aquastat Installation(See optional items, page 7) lay the din rail on a flatsurface, with the flat side down. Secure one end clamp,ontheleftside.Slidethea350controllerontotherailfromrighttoleftuntilitisagainsttheendclamp.SlidetheY350onto the rail andguide theplug-in connector, joining it tothea350.next,installtheS350,again,guidingtheplug-inconnectorcarefully.Installtheotherendclamptotherightsideofthedinrail.Removethecoversfromallthreecontrolsby loosening fourscrewseach. Install the terminalbox tothecontrolsusing(3)chasenipplesandlocknuts,suppliedwiththekit.Usingthefourholesintheterminalbox,mounttheterminalboxandcontrolstotheboilersheetmetalsideasshowninFig.1.Using(2)#8-32nuts,installtheterminalblockontothestudslocatedinsidetheterminalbox.

Installation

wiring Diagram

Fig. 3

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wiring and ElectricalFollowingthewiringdiagram,runallwirestotheirdesignatedconnections. Save the main power for the last hook-up,andleavethebreakerintheoffposition.Thesensorwiresattachtothea350Controllerontheterminalsmarked“sen”and“com”.Makesurethesensorissubmergedfullyintothewellandsecuredwiththeset-screws.Setting The AquastatInsidethea350control,youwillseeasquarejumper,anda differential dial. Be sure the jumper is in the “Heating”position. The differential dial is set to determine howlow,below the temperaturesetpoint, youwant thewatertemperature to go before the automatic Draft Controlopens.agoodinitialsettingforthisdial is5°.Besurethe120Vwiresareattachedtothecommonandthenormallyopenterminals,andreplacethecover.Theexternaldialissetforthewatertemperatureyouwishtomaintain,agoodsettingis180°.Inside the Y350 control, ensure that your wires areconnectedtothe120VaCterminals,andreplacethecover.Inside the S350 control, which is used as overheatprotection, you’ll see two dials; offset, and differential.Thereisalsoajumperwhich,inthiscase,getsplacedinthe“cooling”position.Theoffsetdialsetsthenumberofdegreesabovethea350setpointthatyouwanttheoverheatdumptoactivate.agoodsetpointwouldbe20°.Thatwouldmeanthatifthewaterreaches200°,usingthea350setpointof180°,theS350wouldcloseit’scontactsandenergizetheoverheatdumpzone.Thedifferentialdialsetsthepointthattheoverheatdumpwouldstop.With thedifferentialsetat15°, using the temperatures above, the circuitwould re-open,stoppingtheoverheatdumpatawatertemperatureof185°.The120Vwiringisattachedonthenormallyopenandthecommonposition.Thenormallyclosedpositionisnotused.Re-installthecoversontothethreeControls.

Optional ItemsThereisadomestichotwatercoilavailableforyourTridentBoiler.Thecoilinstallsinthefrontoftheboiler,andallowsyour domesticwater to be heated by the heating systemwater.Installthecoilnow,byremovingtheroundplateandreplacing it with the coil and it’s round plate. Be sure totightentheboltsevenly,toensureagoodseal.Ifelectricback-upisdesired,installnow.Therewillbetwoadditionalcontrolboxestoaddtoyouraquastat,whichwillrequiretheuseofalongerdinrail.ThetwoheatingelementswillinstallintothefrontoftheboilerasshowninFig.1

VentingTheHarman®TridentBoilermustbeinstalledintoachimneyapprovedforsolidfuelburningappliances.IntheU.S.,theboilermust be connected to; (1) aprefabricated chimneycomplyingwiththerequirementsforTypeHTchimneys intheStandardforChimneys,FactoryBuilt,ResidentialTypeandBuildingHeatingappliances,Ul103.Or; (2) a codeapprovedmasonrychimneywithaflueliner.InCanada,withprefabricatedchimneysystemstestedandlistedtotheHighTemperatureChimneyStandardUlCS-629,orwithacodeapprovedmasonrychimney.Theminimum recommendedheightforanychimneyis16ft.(4.8m)abovethefluecollar.Donotreducefluediameter.nominalsizeflueis8X8in.orequivalent,upto8X12in.Codesalsorequirethatthechimneymustextendaminimumof

Installation

Fig. 4

8 3-90-70742R13_10/13

3 feet (0.9m)above thepointatwhich theyexit from theroof, itmust alsoextend2 feet (0.6m)above thehighestpointwithina10ft.(3m)radius.

limitconnectorpipeto8ft.orless,withnomorethantwoelbows.allhorizontalsectionsshouldhave1/4in.riseperfoot. The chimney must be capable of providing a draftreading of at least .06 in. of water column.a barometricdamper can be installed to prevent excessive anderraticdraft.allconnectorpipeshouldbesecuredwithsheetmetalscrewsateachjoint.

InstallationPlumbingTheHarman®TridentBoilercanbeusedasa“Standalone”boiler or as an add-on to an existing hot water heatingsystem.The diagrams in this manual are meant to show thenecessary equipment and piping. Your system may lookvery different. However, if configured properly, the sameresultswillbeachieved.Fig.6showsa typicalplumbingdiagram for tying intoanexisting system. This method provides water circulationbetween the two boilers with a circulating pump. In thissetup,thedomesticwatercoil intheexistingboilerwillbeheated,makingitunnecessarytoinstallawatercoilintheTridentBoiler.Tying-intoanexistingboilermustbedoneinthereturnlinebetween thecirculatorand theexistingboiler.Runapipefromtheretoasmallcirculator,andthenintothe1-1/4in.fittingontherearoftheTridentBoiler.nextrunapipefromthe1-1/4in.fittingonthetopoftheTridentBoilertoaTeefittinginthesupplylineoftheexistingboiler.ThisTeefittingmustbeinstalledbetweentheexistingboilerandtheFlowControlValve,asshown inFig.6.anairvalveshouldbeinstalledonthisline.

Fig. 5

Air Valve

Notice:The Aquastat controls supplied with the Trident Boiler are designed only to maintain water temperature within the boiler. The actual heating system is controlled separately by your thermostat(s) opening zone valves or energizing circulation pump(s).Do not attach a thermostat to the supplied controls.

NOTE:TherestrictionofnotventingmorethanoneappliancetothesameflueappliestotheU.S. specifically.InCanada,CSaB365-01allowsit,withspecificrestrictions.Besuretocontactyourbuildingcode inspectionofficial tosee if thisoptionisallowedinyourarea,andtofindoutthespecificrequirementsforsuchaninstallation.

DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE THAT IS SERVING ANOTHER APPLIANCE.

Fig. 6

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Thecirculatorinstalledbetweenthetwoboilersmaybehookeduptoruncontinuouslyduringtheheatingseasonor,anadditionalS350control(notsupplied)couldbeinstalledtoturnitonandoffautomatically.Thiscontrolmustbeusedasa“closeonriseoftemperature”(jumperincoolingposition).Harman®that1-1/4in.pipebeusedbetweenthetwoboilers.alsorecommendedisthatthefirstsectionofpipeoffofthetopoftheTridentBoilerbethreadedgalvanizedorthreadedblack-steelpipe.TheHarman®TridentBoilerissuppliedwithadualfunctionaquastat.Thea350isusedtocontroltheautomaticdraftcontrolwhetheropen,toincreaseheat,orclosed,todecreaseheat.TheS350isusedasoverheatprotection.Sinceawoodorcoalfireisstillproducingheatwhenthedraftisclosed,thisoverheatprotectionisrequired.YoucouldhavetheS350energizeacirculatingpumporazonevalveseparatefromtheheatingsystem,oritcouldbehookedupsothatitflowstheheatedwaterthroughoutthesystem.Eitherway,itmustbeabletoflowawayfromtheboiler.Figure7showsatypicalschematicoftheTridentboilerasa“standalone”system.note;thecrossoverpipe(#12)isnottotallynecessarybutisrecommendedtoprovidecirculationwithintheboilerwhiletheheatingsystemissatisfied.Thiswillensureaneventemperaturewithintheboiler.Thetemperingvalveshown(#10)istopreventexcessivetemperatureofthedomesticwater.

Installation

Fig. 7

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OperationAutomatic Draft ControlTheheatoutputisregulatedbytheautomaticdraftcontrolonthebottomdoor.Theelectricmotor(a)opensandclosestheflapperdoor(B).Openingandclosingtheflapperdoorregulatestheairflowintothefirebox.The maximum air flow can be adjusted by turning theadjustingbolt(C).Turncounter-clockwiseformoreair,andclockwiseforlessair.adjustthisboltonlywhiletheflapperdoor is in the closed position. Otherwise, motor damagecouldoccur.Theidleairadjuster(D)controlstheminimumamountofairthatentersthefirebox.adjustment ismadebyturningtheadjusterverticalforzeroidleair,orhorizontalformaximumidleair.ItisbesttostartoutwithamediumsettingasshowninFigure9.

Fig. 9

Starting a wood FireMakesuretheboilerandallpipingisfullofwaterandthatallairhasbeenpurgedfromthesystem.Never start a fire without water in the system. An explosion will occur.Turnonelectricalpowertotheboiler.Thisshouldcausetheautomaticdraftcontroltoopen.Open theashpandoor toallow freeairmovement.Withthe firebox door open, crumble approximately 8 sheetsof newspaper and place on the grates. lay some smallkindlingon topof thenewspaper.Besure thiskindling isdryandnomorethan3/4in.indiameter.layerthekindlingin a crisscross type pattern, to allow maximum air flow.nextlaysomelargerpiecesofwoodontopofthekindling(approximately2in.diameter).Usingamatchorlighter,lightthepaperjust insidethedoor.Closeandlatchthefireboxdoorandallowthefiretoburnafewminutes.afteraboutfiveminutes,closetheashpandoorandre-openthefireboxdooraninchortwo,toallowthesmoketoclear.add4or5largerlogs(about4in.diameter)tothewellestablishedfireandclosethefireboxdoor.leavetheashpandooropenforaboutfiveminutesonly.nowopen thefireboxdoorusingthe samemethod as before, always closing the ash pandoorbeforeopeningthefireboxdoor.nowyoucanloadthefireboxtothedesiredlevel.Youmayloadwoodtothetopofthefirebox.Closeandlatchthedoor.Theashpandoormayagainbeopenedtospeedtheignitionprocess.Do not leave the boiler unattended with any door open.afterthewoodisburningwell,closetheashpandoor.Theautomaticdraftcontrolwillnowregulatethefire,basedontemperaturedemand.Theidleairadjustermustbetunedtowherethefiredoesn’tgo out during long periods with no demand. Experiencewill dictate thebest setting for your installation.normally,thetwomanualdraftcontrolsonthefireboxdoorarekeptclosedwhileburningwood.

Fig. 8

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OperationStarting a Coal FireMakesuretheboilerandallpipingisfullofwaterandthatallairhasbeenpurgedfromthesystem.Never start a fire without water in the system. An explosion will occur.Turnonelectricalpowertotheboiler.Thisshouldcausetheautomaticdraftcontroltoopen.Opentheashpandoortoallowfreeairmovement.Usethesameprocedureasstartingawoodfireexcept,donotloadthe largerdiameterwoodUsewoodabout2 in. diametermaximum.Thissizewillformaveryhotcharcoalbedinlesstime.again,theashpandoormaybeopenedperiodicallytospeedtheignitionprocess.

LoadingCoalshouldneverbeaddedunlessthere isareasonablyhotfire.Thecoalbedshouldbebrightandvigorous.Ifyouhave an active coal bed, full loads can be added at anytime.Ifnot,addnewcoalinlayers,asdescribedinstartingacoalfire.Shaking the GratesShakingshouldbedoneonlywhenthereisawell-establishedfire.Thefrequencyofshakingwilldependonthedegreeofburning.Twicea day shaking is recommended.Thebestresultsareachievedwithshort,choppystrokesasopposedtolong,evenstrokes.Fullrockingofthegratesmayallowburningcoaltofallintotheashpan.Theamountofshakingiscritical,toomuchcandisruptthefirebed,andtoolittlewillrestrictair-flow.Theproperamountofshakingisnormallyachievedwhenhotredcoalsfirststarttodropthroughthegratesintotheashpan.Everyeffortshouldbemadetonotletacoalfireburndowntoolow.Thiswillcausethereloadingprocesstobemuchlonger,witharealgoodchanceoflosingthefirealtogether.Donotshakeorstirwithalowfire.Opentheashpandoortogetmaximumairflowingintothefirebox.Onceburningisrestored,closetheashpandoorandaddalayerofcoaltothefirebed.FollowtheinstructionsunderStartingaCoalFire.When the new coal is thoroughly ignited, and thereisasubstantialbedofhotcoals, thegratesmay thenbeshaken.Ashes and Ash Removalashes shouldneverbeallowed toaccumulateabove thetopoftheashpan.ashesincontactwiththebottomofthegratesactas insulation,which intensifies theheaton thegrates and causes them to sag or warp.also, toomuchashaccumulationwill restrictair-flowwhichwillmakefiremaintenancemoredifficult.Placeashesinasealedmetalcontainer, outside, until they are cooled enough for finaldisposal.Coalproducesconsiderablymoreashthanwood,sotheintervalsbetweenemptyingaremuchshorter.

DO NOT LEAVE THE BOILER UNATTENDED wITH ANY DOOR OPEN.

When you have accumulated a substantial charcoal bed,startaddinga thin layerofcoal.Peaornutsizedcoal isbetterforstartingthanStovecoal.When the first layer is burning with some blue flame,continuetoaddthinlayersofcoaluntilthereisasolidbedofburningcoal.leteachlayerburnablueflamebeforeaddinganotherlayer.additionalcoalcanbelayeredinuntilthebedisapproximately10inchesdeep.Bynow,youshouldhavetheashpandoorclosed,andtheautomaticdraftcontrolwillcontinuetoregulatethefire.The idle air adjustermay need to be set for slightly lessairforcoalthanwood.Hereagain,experiencewilldictatethebestsetting.Themaximumairbolt canbe turnedalltheway“counter-clockwise”toallowforaquickerrecovery.neveradjustthisboltwiththeflapperopen.Thetwomanualdraftcontrols,onthefireboxdoor,areusedtoallowsecondaryair topassover thefirewhenburningcoal.Thishelps toburn thegasses thatareemitted fromthecoalasitisheated.Yoursettingforthesedraftcontrolsshouldbebetween1/2and1 complete turn fromclosed.adjustbothcontrolsequally.

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Safety TipsWhen opening the firebox door, it should be cracked,slightlyopen,forafewsecondstoallowairintoburnanygaseswhichmaybepresent.Thiswillalsoallowsmoketobedrawnawayfromthedoor.Whenevertheashpandoorisopen,itshouldbeclosedbeforeopeningthefireboxdoor.The firebox should never be filledwith excessive coal towheretheflueexitisblockedorimpededinanyway.Burning coal produces Carbon Monoxide. If the flue exit is blocked, the Carbon Monoxide can be forced out of the boiler, into the room, with possible FATAL consequences.With theexceptionofstart-upor fresheningof thefire,orperformingashremoval,theashpandoorshouldbekeptclosed.Never install a Harman® Trident Boiler into a chimney with a history of down-drafts.Keep Children Away - May Cause Serious Burns.CAUTION: All surfaces of the boiler are hot. Do not touch. Keep children away. Serious burns will result if touched. This is a heat producing appliance.DANGER: Fire Hazard, Do not use chemicals or flammable liquids to start or “freshen-up” a fire. Severe burns or a house fire may result. Do not burn Garbage, Gasoline, Thinners, Oil, Kerosene Etc. An explosion, a house fire or serious personal injury could result. Keep all such liquids well away from this boiler.

During the first few hours of burning, a blue smokemaybeobservedrising fromtheboiler.This is thepaintgoingthroughthecuringprocess.It isadvisableto increasetheamountoffreshairintheroomduringthisbreakinperiod.Thiscanbeachievedbyopeningdoorsandwindows.Don’tbealarmed,thisisnormalandwillonlylastashortwhile.Chimney ProblemsNot Enough Draft -Chimneyistoolow.Thegeneralruleforchimneysis16feettall,andtwofeethigherthananythingtenfeetaroundit.airmaybeleakinginaroundaloosefittingclean-outdoor.Toomanyelbowsinconnectorpipe,orseamsandjointsofconnectorpipearenotsecuredproperly.Improperlysizedchimneyorstovepipe.Chimney may be blocked with creosote or bird nests orsimilarobstructions.Crackedordefectivechimneyflueorliner.Down Drafts - Treesorother topographicalbarriersmayimpedeonchimneyperformancecausingaircurrentstobepusheddownwardintotheflue.Thiscanalsobecausedbyneighboringbuildingsorotherchimneys.Creosote and condensation -Ifcreosoteorcondensationrunsoutofthechimneyorstovepipe,checkthefollowing;Chimney cap or liner may be defective, Boiler may bepositionedtoofarawayfromthechimneywhichwouldnotallow the chimney to warm,Wood being burnedmay begreenorwet,Boilermaybeover-sized for the residencecausingittobeburnedonlowtoooften.Excessive Draft -Thiscanbecontrolledwithabarometricdamperinthestovepipe.

Operation

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MaintenanceThespiralchamberisbasicallyself-cleaning.However,ifthereisadraftproblemandyouhavebeenburningwoodforalongtimewithlittledemand,thespiralchamberwillneedtobecleaned.Tocleanthespiralchamber,removethestovepipeandscrapeanycreosoteordebrisfromthetopandfrontofthechamber.Therearofthechambershouldnothavemuchaccumulation.Ifitdoes,cleanitout.nOTE:1/4”to1/2”ofcreosoteinthespiralchamberisnormal.Thepipesinsidethefireboxwillaccumulatecreosoteifthedemandforheatistoolow,whenburningwood.1/8”to1/4”ofcreosoteisnormalonthepipesandfireboxwalls.Ifmorecreosotehasaccumulated,itshouldbescrapedoffofthesesurfaces.nOTE:Creosoteinthefireboxcanbeburnedoffbyburningcoalforafewdays.Thefirebricksmaybecomecrackedduringthecourseofnormaloperation.acrackedbrickthatisstillinplace,isstilldoingitsjob,andneednotbereplacedimmediately.Ifabrickisbroken,andhasfallenoutofplace,itshouldbereplacedbeforeanyfurtherburningoccurs.ThefirebricksusedintheTridentBoilerareavailableforreplacementfromyourHarman®dealer.Gasketsonthedoorsaretheretoregulateairtothefirebox.Ifagasketisfailing,you’llnoticedifficultyincontrollingthefire.Inspectthegasketsregularly,andreplacewithHarman®suppliedmaterialonly.

Specifications SF-160 SF-260HeatingCapacity(SquareFeet) 2200Max. 3200Max.

approximateBTUperhour(woodorcoal) 90,000 130,000

aMPRating 40 40

WaterCapacity(USGallon) 25 32

Weight 640lbs 780lbs

Hydro-PressureTested Yes Yes

FireboxDimensions(inches) 16Wx22lx19H 18Wx26lx20H

Recommendedloglength(inches) 19 23

DoorOpeningSize(inches) 11x13 13x13

OverallDimensions(inches) 23Wx23.5lx45H 26Wx27.5lx45.5H

FlueSize(diameter) 6inch 7inch

FlueHeight(topofflue) 37.5inches 38.75inches

numberOfGrates(10lbs.Each) 4 5

TypeOfFuel Coal/Wood Coal/Wood

WaterInletandOutletSize 1.25nPT 1.25nPT

automaticDraftControl Yes Yes

aquastat Yes Yes

Temperature/PressureGauge Yes Yes

aSMEPressureReliefValve Yes Yes

ashPanWithHandle Yes Yes

DomesticHotWaterCoil(optional) 4GPM 4GPM

approximateBTUperhour(electricoption) 30,000 30,000

KilowattRating(electricoption) 9 9

14 3-90-70742R13_10/13

warranty

HARMAN® CENTRAL HEATING PRODUCTS LIMITED wARRANTY

Hearth&HomeTechnologiesInc.,onbehalfofitsHarman®brand(”HHT”),extendsthefollowingwarrantyforallHarman®furnaceandboilerproducts(“Products”)thatarepurchasedfromanHHTauthorizeddealer.

warranty Coverage: Subjecttotheconditions,exclusionsandlimitationssetforthbelow,HHTwarrantstotheoriginalowneroftheProducts,andtoanytransfereetakingownershipoftheProductsatthesiteoforiginalinstallationwithintwoyearsfollowingthedateoforiginalpurchase,thattheProductswilloperatefreefromdefectsinmaterialandworkmanshipundernormalconditionsanduse,asdescribedintheoperatinginstructionsfurnishedwiththeProduct,duringthewarrantyperioddescribedbelow.HHTwill,atitsoption,repairorreplaceanyProductcoveredbythiswarrantythatisdeterminedtobedefectiveinmaterialorworkmanship.

warranty Period: Thewarrantyperiodrunsforsixyears,except formechanicalandelectricalcomponents,whicharewarrantedforthreeyears.Thewarrantyperiodbeginsontheearlierof:(i)thedateofinvoicefortheProduct;(ii)inthecaseofnewhomeconstruction,thedateoffirstoccupancyoftheresidenceorsixmonthsafterthedateofsaleoftheProductbyanHHTauthorizeddealer,whicheveroccursfirst;or(iii)thedate24monthsfollowingthedateofProductshipmentfromHHT,regardlessoftheinvoiceoroccupancydate.

warranty Conditions:ThiswarrantyappliesonlytoProducts:(i)installed,operated,andmaintainedasrecommendedintheProductuser’smanual;(ii)purchasedthroughanHHTauthorizeddealer;(iii)whileremainingatthesiteoforiginalinstallation;and(iv)thathavenotbeenalteredafterleavingthefactory.

How to File a Claim:ClaimsmustbemadewithinthewarrantyperiodtothedealerwhosoldtheProduct.Ifthatdealercannotprovidethewarrantyservice,contactthenearestHHTauthorizeddealer.additionalservicefeesmayapplyifyouareseekingwarrantyservicefromadealerotherthanthedealerfromwhomyouoriginallypurchasedtheProduct.Travelandshippingchargesforpartsarenotcoveredbythiswarranty.

warranty Exclusions:Thiswarrantydoesnotcover the following: (1)consumableandnormalwear items, including,withoutlimitation,flameguides,grates,coalbars,afterburnerhoods,firebrick,gaskets,paint,glassdiscoloration,burnpothousingweldments, burnpot grateweldments (pellet or corn), burnpot front plates (pellet or corn), burnpot front platelocks,cornaugerextensions,ceramicinserts,andceramicinsertplates;(2)noisecausedbyminorexpansion,contractionormovementofparts; (3)damage resulting from: (i) failure to install,operateormaintain theProductaccording to theinstallationandoperatinginstructionsandlistingagentidentificationlabelfurnishedwiththeProduct;(ii)failuretoinstalltheProductaccordingtolocalbuildingcodes;(iii)shippingorimproperhandling;(iv)abuse,misuse,continuedoperationwithdamaged,corrodedor failedcomponents,accident,or incorrectlyperformed repairs; (v)environmental conditions,inadequateventilation,negativepressureordraftingcausedbytightlysealedconstruction,insufficientmake-upairsupply,orhandlingdevicessuchasexhaustfansorforcedairfurnacesorothersuchcauses;(vi)useoffuelsotherthanthosespecifiedintheoperatinginstructions;(vii)installationoruseofcomponentsoraccessoriesnotsuppliedwiththeProductorauthorizedandapproved inwritingbyHHT; (viii)modificationof theproductnotexpresslyauthorizedandapprovedbyHHTinwriting;or(ix)interruptionsorfluctuationsofelectricalpowersupplytotheProduct;(4)non-HHTcomponentsoraccessoriesused inconjunctionwith theProduct; (5) theProducts’capability toheatadesiredspace; information isprovidedtoassisttheconsumerandthedealerinselectingtheproperProductfortheapplication;considerationmustbegiventoProductlocationandconfiguration,environmentalconditions,insulationandairtightnessofthestructure;or(6)additionalorunusualutilitybillsincurredduetoanymalfunctionordefectinProducts.

Limitations of Liability: Repairor replacement inaccordancewith theprovisionsof thiswarrantywillbe theowner’sexclusiveremedyforandwillconstituteHHT’ssoleobligationunderthiswarranty,underanyotherwarranty(expressorimplied),orincontract,tortorotherwise.noemployee,agent,dealer,orotherpersonisauthorizedtogiveanywarrantyonbehalfofHHT.TOTHEEXTEnTallOWEDBYlaW,HHTMaKESnOOTHERWaRRanTY,EXPRESSORIMPlIED,InClUDInGanYWaRRanTYOFMERCHanTaBIlITYORFITnESSFORaPaRTICUlaRPURPOSE.HHTWIllnOTBElIaBlEFORanYCOnSEQUEnTIalORInCIDEnTalDaMaGESaRISInGOUTOFDEFECTSInORUSEOFTHEPRODUCTS.Somestatesdonotallowexclusionsorlimitationofincidentalorconsequentialdamages,sotheselimitationsmaynotapplytoyou.Thiswarrantygivesyouspecificrights;youalsomayhaveotherrights,whichvaryfromstatetostate.Thedurationofanyimpliedwarrantyislimitedtothedurationofthewarrantyperiodspecifiedherein.

l:\DOCS\JED\HHT\Warranties\HarmanCentralHeatingProductsWarranty6.16.09Cln

15 3-90-70742R13_10/13

Notes

16 3-90-70742R13_10/13

Notes

17 3-90-70742R13_10/13

Date Of Service Performed By Description Of Service

Service & Maintenance Log

Service Parts SF160Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active

IMPORTanT: THIS IS DaTED InFORMaTIOn. Parts must be ordered from a dealer ordistributor.Hearth and Home Technologies does not sell directly to consumers.Providemodelnumberandserialnumberwhenrequestingservicepartsfromyourdealerordistributor.

Stockedat Depot

ITEM DESCRIPTION COMMENTS PART NUMBER1 SafetyReliefValve 3-10-77382 Y2 Press/tempGauge-RearMount 3-10-78427 Y3 aquastatSensorWell Post1199 3-10-935111 Y4 StoveWaterPlate(6holes,1fitting) 1-10-08024

Gasket,BoilerPlate 3-10-24758 Y5 DoorHandle-Cast Qty2req 4-00-00042 Y

Doorlatch 4Sets 1-00-00036 YloadDoor-Cast 4-00-00197P YDraftControlKnob-Cast Qty2req 4-00-00109-1

6 longShakerHandleWeldment 1-10-01005 YShakerBarWeldment4-1/4” 1-10-02017W YShakerBlock 2-00-01037-1 YShakerBracket 2-00-01047B

ShakerHandleMount 2-00-01037-2 Y7 automaticDraftControlassembly 1-10-03375 Y

DraftMotor120v 3-20-45338 YDraftMotorMountBracket 2-00-01010B

ashDoor-Cast 4-00-00200-1D

additionalservicepartsonfollowingpage. 8/13

1

2

3

4

67

8

10

11

5

9

wood, Coal fi red Boiler1-70-03233

Service Parts SF160Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active

IMPORTanT: THIS IS DaTED InFORMaTIOn. Parts must be ordered from a dealer ordistributor.Hearth and Home Technologies does not sell directly to consumers.Providemodelnumberandserialnumberwhenrequestingservicepartsfromyourdealerordistributor.

Stockedat Depot

ITEM DESCRIPTION COMMENTS PART NUMBER8 aquastatReplacementforWhiteRogers Pre1199 1-00-03500 Y

Controllera350aa-2C Post1199 3-10-1350112 YaquastatTerminalblock Post1199 1-10-03501aPowerSupplyY350R-1C Post1199 3-10-935071 YStageModuleS350aa-1C Post1199 3-10-7350111 Y

9 SideJacketw/Hole 2-00-00315-15S10 SideJacketwithoutHole 2-00-04124-15S11 JacketTop 2-00-08128-15S

aDCCover 2-00-01012PaDCHinge 3-31-01004aquastatSensor/a350ControlaPPBC-25C Post1199 3-10-2992225 YashPan 1-10-16027 YBoilerCoilWasher Pkgof2 1-00-07007BoilerElectricBack-upforJohnsonControls Post1199 1-00-01019BoilerKitassembly 1-00-01020Brick9”x4-1/2”x1-1/4”(6needed) Pkgof7 1-00-900450125 Y

Brickangles Pkgof4 1-00-01138Setofcutbrick 1-00-08124 Y

Brick,fullskid 414pcs 3-40-900450-414Brick,9”x41/2”x21/2”,(Usedwithreducer) 3-40-900450250DinRail,8”,(forMountingControls) 3-31-01020DinRailEndclamp 3-31-01021DomesticCoilassembly 1-00-07006DomesticCoilWaterPlate(8holes,1fitting,2nuts) 1-10-07006DoorPins3/8x17/8 Qty4req 4-30-00138bElementCover(ForBackup) 1-10-01008SGasket1/2”Rope(loadDoor&ashDoor) 20Ft 1-00-53500 YGasketGlue,32oz 3-42-4583Grate13in-Cast Qty4req 3-00-00207 YGrateHolder-Cast Qty4req 3-00-00193 YGratelink-Cast 4-00-00205D Ynon-electricBoilerKit(includesregulator&draftcontrol) 1-00-08012

DraftRegulatorTypeC-20(usewithnon-electrickit) 3-91-05000 Ynon-electricDraftControlassembly 1-10-08013aSpringHandle Pkgof3 3-40-00086-3-3TouchUpPaint,aerosol Black 3-42-7737

Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active

Service Parts SF260wood, Coal fi red Boiler Appliance

1-70-03236

IMPORTanT: THIS IS DaTED InFORMaTIOn. Parts must be ordered from a dealer ordistributor.Hearth and Home Technologies does not sell directly to consumers.Providemodelnumberandserialnumberwhenrequestingservicepartsfromyourdealerordistributor.

Stockedat Depot

ITEM DESCRIPTION COMMENTS PART NUMBER1 SafetyReliefValve 3-10-77382 Y2 Press/tempGauge-RearMount 3-10-78427 Y3 StoveWaterPlate(6holes,1fitting) 1-10-08024

Gasket,BoilerPlate 3-10-24758 Y4 DoorHandle-Cast Qty2req 4-00-00042 Y

Doorlatch 4Sets 1-00-00036 YDraftControlKnob-Cast Qty2req 4-00-00109-1

loadDoor-Cast 4-00-00195P

FlapperWeldment17-1/2” 1-10-00407

5 longShakerHandleWeldment 1-10-01005 YShakerBarWeldment4-11/16” 1-10-02018W YShakerBlock 2-00-01037-1 YShakerBracket 2-00-01047B

ShakerHandleMount 2-00-01037-2 Y6 automaticDraftControlassembly 1-10-03375 Y

DraftMotorMountBracket 2-00-01010B

ashDoor-Cast 4-00-00200-1D

DraftMotor120v 3-20-45338 Yadditionalservicepartsonfollowingpage. 8/13

1

8

2

3

4

6

7

10

9

5

Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active

Service Parts SF260

IMPORTanT: THIS IS DaTED InFORMaTIOn. Parts must be ordered from a dealer ordistributor.Hearth and Home Technologies does not sell directly to consumers.Providemodelnumberandserialnumberwhenrequestingservicepartsfromyourdealerordistributor.

Stockedat Depot

ITEM DESCRIPTION COMMENTS PART NUMBER7 aquastatReplacementforWhiteRodgers Pre1199 1-00-03500 Y

aquastatSensor/a350Controla99BC-25C Post1199 3-10-2992225 YauastatTerminalBlock Post1199 1-10-03501a

aquastatSensorWell Post1199 3-10-935111 YControllera350aa-2C Post1199 3-10-1350112 YPowerSupplyY350R-1C Post1199 3-10-935071 YStageModuleS350aa-1C Post1199 3-10-7350111 Y

8 SideJacketw/Hole 2-00-00327-15S

9 SideJacketwithoutHole 2-00-07002-15S

10 TopJacket 2-00-08132-15S

aDCCover 2-00-01012P

aDCHinge 3-31-01004

ashPan 1-10-25027 YBoilerCoilWasher Pkgof2 1-00-07007

BoilerElectricBack-upforJohnsonControls(option) Post1199 1-00-01019

BoilerKitassembly 1-00-01020

Brick9”x4-1/2”x1-1/4”(8needed) Pkgof7 1-00-900450125 YBrickangles 1-00-01138

SetofcutBrick 1-00-00842 YBrick,9"x4-1/2"x2-1/2",(usedforReducer) 3-40-900450250

Brick,FullSkid 414pcs 3-40-900450-414

DinRailEndClamp 3-31-01021

DinRail,8",(ForMountingControls) 3-31-01020

DomesticBoilerCoilassembly 1-00-07006

DomesticCoilWaterPlate(8holes,1fitting,2nuts) 1-10-07006

DoorPins,3/8x17/8 Qty4req 4-30-00138B

ElementCover(ForBackup) 1-10-01008S

FlapperHook Qty2req 2-00-01005B

GasketGlue,32oz 3-42-4583

Gasket,1/2”Rope(loadDoor&ashDppr) 20Ft 1-00-53500 YGrate15in-Cast Qty5req 3-00-00208 YGrateHolder2-Cast Qty2req 3-00-00193 YGrateHolder3-Cast Qty2req 3-00-00194 YGratelink5-cast 3-00-00205 Ynon-electricBoilerKit(includesregulator&draftcontrol) 1-00-08012

DraftRegulatorTypeC-20(usewithnon-electrickit) 3-91-05000 Ynon-electricDraftControlassembly 1-10-08013a

SpringHandle Pkgof3 3-40-00086-3-3

Touch-upPaint,aerosol 3-42-7737

Proudly Printed On 100% Recycled Paper

At Harman®, we build each product to a standard, not a price.

(Signature of Boxer)

Your premium quality hearth product designed and assembled by the experienced and skilled members at Harman® in Halifax, PA, USA.