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MORGANTOWN BUSINESS PARK, 604 HEMLOCK ROAD MORGANTOWN, PA 19543 INSTALLATION INSTRUCTION AND PARTS MANUAL FOR MODELS 100, 101, 102 JIB CRANES PHONE:(800) 869-2080 SALES FAX: (610) 286-0085 THE FIRST NAME IN JIBS... for efficient material handling Manual No xxx-xxxx Rev. xx/xx

INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

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Page 1: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

MORGANTOWN BUSINESS PARK, 604 HEMLOCK ROAD

MORGANTOWN, PA 19543

INSTALLATION INSTRUCTION AND PARTS MANUAL FOR

MODELS 100, 101, 102 JIB CRANES

PHONE:(800) 869-2080 SALES FAX: (610) 286-0085

THE FIRST NAME IN JIBS... for efficient material handling

Manual Noxxx-xxxx

Rev. xx/xx

Page 2: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

1

When ordering repair parts from this manual, be sure to state the model and serial number of theunit. this information can be found on the small metal plate attached to the jib crane. To determinethe hardware kit and the trunnion roller assembly that applies to your crane, you must know thepipe mast diameter. The pipe mast diameter is the numbers in the model number following the stylenumber.

Example: Model 100-0806-1208

MORGANTOWN, PENNSYLVANIA

Pipe Diameter

TRUNNION ROLLERHARDWARE ASSEBLIES

8” DIAMETER PIPE MAST PK-A Jib 06-012712” DIAMETER PIPE MAST PK-A12 Jib 06-012814” DIAMETER PIPE MAST PK-B Jib 06-012916” DIAMETER PIPE MAST PK-C Jib 06-013018” DIAMETER PIPE MAST PK-D Jib 06-013120” DIAMETER PIPE MAST PK-E,F,G 06-013224” DIAMETER PIPE MAST PK-E,F,G Jib 06-013330” DIAMETER PIPE MAST PK-E,F,G Jib 06-016136” DIAMETER PIPE MAST PK-H Jib 06-0398

SELECT OTHER SHEETS THAT APPLY TO YOUR EQUIPMENT

Page 3: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

2

FREE STANDING JIB CRANE 360° ROTATION BASE PLATE MOUNTED MOD.-100-

Page 4: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

3

FREE STANDING JIB CRANE 360° ROTATION BASE PLATE MOUNTED MOD.-100-

Page 5: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

4

FREE STANDING JIB CRANE 360° ROTATION BASE PLATE MOUNTED MOD.-100-

Page 6: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

5

FREE STANDING JIB CRANE 360° ROTATION BASE PLATE MOUNTED MOD.-100-

Page 7: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

6

FREE STANDING TRUSS BOOM JIB CRANE MOTORIZED

Page 8: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

7

FREE STANDING JIB CRANE 360° ROTATION BASE PLATE MOUNTED MOD.-101-

Page 9: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

8

FREE STANDING JIB CRANE 360° ROTATION BASE PLATE MOUNTED MOD.-101-

Page 10: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

9

FREE STANDING JIB CRANE 360° ROTATION BASE PLATE MOUNTED MOD.-101-

Page 11: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

10

FREE STANDING JIB CRANE 360° ROTATION BASE PLATE MOUNTED MOD.-101-

Page 12: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

11

12¾12¾

FREE STANDING JIB CRANE 360° ROTATION BASE PLATE MOUNTED MOD.-102-

Page 13: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

12

FREE STANDING JIB CRANE 360° ROTATION BASE PLATE MOUNTED MOD.-102-

Page 14: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

13

After installation of recommended concrete (3000# P.S.I.) footing rein-forcement and anchor bolts, refer to specific model dimension sheet of your jibcrane. Install one set of nuts on the anchor bolts with the top surface approximatelyone inch above the foundation. Then place top surface approximately one inchabove the foundation. Then place mast/base unit over anchor bolts resting on lev-eling nuts. Installsecond set of nuts loosely, insert plumb line arm in pivot shaftlocated on top of mast. Select position on arm to hang plumb line that is 2” fromedge of mast. Measure down from top of mast 60 inches, use this point for check-ing plumb. Locate arm directly over one anchor bolt (or pairs when 12 bolts areused) measure from plumb line to edge of mast, should be 2”, if not adjust levelingnut directly below, up if greater than 2”, down if less than 2”. Rotate arm 180degrees, check for 2” distance, if not adjust leveling nuts until you have the samedistance on each sideof mast. Repeat this operation at each anchor bolt (60 degreeincrements) when mast is plumb float grouting compound under base plate andtighten locking nuts.

The box /head assembly is mounted on main bearing on pivot shaft, thenbox assembly is leveled by adjusting hex nuts (9), which adjust position of rollerassembly to the mast, there by leveling box assembly. When box is fairly level,place flat washer over pivot shaft protruding through head assembly of box, andsecure with remaining snap ring (16).

Mount boom assembly directly to box securing at back plate and beamsupport angle (20). Then adjust boom, such that the end of the beam is _______inches above level, by evenly adjusting the roller adjustment nut (9) and lock intoposition with lock nuts (17)

Method of calculation - Dim. A ÷ 300= adjustment above level (span in in.)

1.

2.

3.

I. INSTALLATION

SPANCOMORGANTOWN, PENNSYLVANIA

MAINTENANCE BULLETIN 06-MB-003FOR MOD-100 (BASE PLATE MOUNTED)

Page 15: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

14

SPANCO, INC.MORGANTOWN, PENNSYLVANIA

REV. 3/8

MAINTENANCE BULLETIN 06-MB-003FOR MOD-100 (BASE PLATE MOUNTED)

MAINTENANCE:

In maintaining a jib crane to keep it in good operating condition, it recommended to establish aregular schedule of inspection and lubrication. Inspection of all parts should be made, and all looseparts should be adjusted, worn parts should be replaced at once.The recommended lubrication schedule varies as to the use of the crane. A crane operating 24 hours perday, seven days a week, requires lubrication at least once a week. Operating a crane at “standard duty”,eight hours a day on a five day week requires lubrication once every two or three weeks. Operating acrane on “standby classification”, used once or twice a month, should require lubrication at least onceevery six months. The actual interval of lubrication depends largely upon type and length of operationto which the jib crane is subjected. This variable cannot always be determined, so in this case, the craneoperator or maintenance engineer should determine when crane should be lubricated.

The points that require lubrication are the main pivot bearing, and trunnion roller bearing.

Recommended Lubrication:Generally use NLGI No. 1 and No. 2 greases. No. 3 and heavier greases should not be used

because they tend to channel and cause lubrication starvation.

WARNING:

THIS EQUIPMENT IS NOT DESIGNED FOR AND SHOULD NOT BEUSED FOR LIFTING, SUPPORTING OR TRANSPORTING PERSONNEL.

II.

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15

SPANCO, INC.MORGANTOWN, PENNSYLVANIA

MAINTENANCE BULLETIN 06-MB-001FOR MOD-101 (FOUNDATION MOUNTED)

1. INSTALLATION

1. Mast/Base Assembly:After installation of recommended first pour concrete (3000# P.S.I.) footing with

anchor bolts, refer to specific model dimension sheet of your jib crane. Install one set ofnuts on the anchor bolts with the top surface approximately one inch above the founda-tion. Then place mast/base unit over anchor bolts resting on leveling nuts, install secondset of nuts loosely, insert plumb line arm in main pivot located on top of mast. selectposition on arm to hang plumb line that is 2" from edge of mast. Measure down from topof mast 60 inches, use this point for checking for plumb. Locate arm directly over oneanchor bolt, measure from plumb line to edge of mast, should be 2”, if not adjust level-ing nut directly below up if greater than 2”. down if less than 2". Rotate arm 180 degreescheck for 2” distance, if not adjust leveling nuts until you have the same distance oneach side of mast. Repeat this operation at each anchor bolt (90 degree increments).When mast is plumb float grouting compound underbase plate and tighten locking nuts.Install three braces from top of mast to ground at 120 degrees apart, to prevent mastfrom shifing, when concrete foundation is poured. After concrete has hardened proceedwith jib assembly.

2. Box/Head Assembly:The box/head assembly is mounted on main bearing on pivot shaft, then box assem-

bly is leveled by adjusting hex nuts (9). which adjust position of roller assembly to themast, there by leveling box assembly. When box is fairly level, place flat washer overpivot shaft protruding though head assembly of box, and secure with remaining snap ring(16).

3. Boom Assembly:Mount boom assembly directly to box securing at back plate andbeam support angle (20). Then adjust boom, such that the end of the beam is inches abovelevel, by evenly adjusting the roller adjustment nut( 9) and lock into position with locknuts (17).

Method of calculation - Dim. A ÷ 300 = adjustment above level.(span in in.)

Page 17: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

16

REV. 4/86

SPANCO, INC.MORGANTOWN, PENNSYLVANIA

MAINTENANCE BULLETING 06-MB-001FOR MOD-101 (FOUNDATION MOUNTED)

II. MAINTENANCE:

In maintaining a jib crane to keep it in good operating condition, its recommended to establisha regular schedule of inspection and lubrication. Inspection of all parts should be made, and allloose parts should be adjusted, worn parts should be replaced at once.The recommended lubrication schedule varies as to the use of the crane. A crane operating 24hours per day, seven days a week, requires lubrication at least once a week. Operating a crane at“standard duty”, eight hours a day on a five day week requires lubrication once every two or threeweeks. Operating a crane on “standby classification”, used once or twice a month , should requirelubrication at least once every six months. The actual interval of lubrication depends largely upontype and length of operation to which the jib crane is subjected. This variable cannot always bedetermined, so in this case, the crane operator or maintenance engineer should determine whencrane should be lubricated.

The points that require lubrication are the main pivot bearing, and trunnion roller bearing.

Recommended Lubrication:

Generally use NLGI No. 1 and No. 2 greases. No. 3 and heavier greases should not be usedbecause they tend to channel and cause lubrication starvation.

WARNING:

THIS EQUIPMENT IS NOT DESIGNED FOR AND SHOULD NOT BEUSED FOR LIFTING, SUPPORTING OR TRANSPORTING PERSONNEL.

Page 18: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

17

SPANCOMORGANTOWN, PENNSYLVANIA

MAINTENANCE BULLETIN 06-MB-002FOR MOD-102 (FOUNDATION MTD. WITH SLEEVE INSERT

1. Mast/Base AssemblyAfter installation of recommended first pour concrete (3000# P.S,.I.) footing

with anchor bolts, refer tospecific model dimension sheet of yor jib crane. Install oneset of nuts on the ancjor bolts with the top surface approximately one inch above thefoundation. Then place insert sleeve base over anchor bolts resting on leveling nuts,install second set of nuts loosely, plumb sleeve and tighten locking nuts and securetop of sleeve to ground with three braces at 120 degrees to prevent sleeve fromshifting, when second foundation is poured.

After concrete has hardened insert crane mast into sleeve and over the sleevealigning pin, making sure that the aligning pin is fully engaged with the hole in thebottom mast plate. Insert plumb line arm in main pivot located on top of mast. Selectposition on arm to hang plumb line that is 2” from edge of mast. Measure down fromtop of mast 60 inches, use this point for checking for plumb. Insert four steel wedgesbetween sleeve and mast at 90 degree increments. Locate arm directly over onewedge, measure from plumb line to edge of mast, should be 2”, if not adjust wedges,rotate arm 180 degrees check for 2” distance, if not adjust wedges for the samemeasurement each side of mast. Repeat this operation at each wedge (90 degreeincrements). When mast is plumb, weld wedges in place and proceed with jib assem-bly.

2. Box/Head Assembly:The box/head assembly is mounted on main bearing on pivot shaft, then

boxassembly is leveled by adjusting hex nuts (9), which adjust postion of rollerassembly to the mast, there by leveling box assembly, When box is fairly level, placeflat washer over pivot shaft protruding through head assembly of box, and securewith remaining snap ring (16).

3.Boom Assembly:Mount boom assembly directly to box securing at back plate and boom support

angle (20). Then adjust boom, such that the end of the beam is ________inchesabove level, by evenly adjusting the roller adjustment nut (9) and lock into positionwith lock nuts (17).

Method of calculation - Dim. A ÷ 300 = adjustment above level(span in in.)

I. INSTALLATION

Page 19: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

18

REV. 5/1

SPANCOMORGANTOWN, PENNSYLVANIA

MAINTENANCE BULLETIN 06-MB-002FOR MOD-102 (FOUNDATION MTD. WITH SLEEVE INSERT)

MAINTENANCE

In maintaining a jib crane to keep it in good operating condition, it’s recommended to establish a regular schedule ofinspection and lubrication. Inspection of all parts should be made, and all loose parts should be adjusted, worn partsshould be replaced at once.The recommended lubrication schedule varies as to the use of the crane. A crane operating 24 hours per day, seven daysa week, requires lubrication at least once a week. Operating a crane at “standard duty”, eight hours a day on a five dayweek requires lubrication once every two or three weeks. Operating a.crane on “standby classification”, used once ortwice a month, should require lubrication at least once every six months. The actual interval of lubrication dependslargely upon type and length of operation to which the jib crane is subjected. This variable cannot always be determined,so in this case, the crane operator or maintenance engineer should determine when crane should be lubricated.

The points that require lubrication are the main pivot bearing, and trunnion roller bearing.

Recommended Lubrication:Generally use NLGI No. I and No. 2 greases. No. 3 and heavier greases should not be used because that tend to

channel and cause lubrication starvation.

WARNING:

THIS EQUIPMENT IS NOT DESIGNED FOR AND SHOULD NOT BEUSED FOR LIFTING, SUPPORTING OR TRANSPORTING PERSONNEL.

Page 20: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

19

FREE STANDING JIB CRANE MOD. 100,101,102

Page 21: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

20

METI NOITPIRCSED .ONTRAP .YTQ

1 TLOBXEH 5020-01 4

2 TLOBXEH 1030-01 2

3 TLOBXEH 1040-01 2

4 TLOBXEH 1030-01 2

5 TLOBXEH 0300-11 4

6 TLOBXEH 0400-11 2

7 TLOBXEH 0600-11 2

8 TLOBXEH 0400-11 2

9 TLOBXEH 4010-11 2

01 REHSAWKCOL 3000-41 4

11 REHSAWKCOL 4000-41 2

21 REHSAWKCOL 5000-41 2

31 REHSAWKCOL 4000-41 2

41 REHSAWTALF 9000-51 1

51 REHSAWLEVEB 2000-61 2

61 GNIRPANS 1000-02 1

71 TUNMAJXEH 0500-21 2

81 )ENOC(GNIRAEB 3000-05 1

MAEB)"8.6(POTSDNE 0130-6091 )MAEB"21,01(POTSDNE 1130-60 4

)MAEB"01(ELGNAMAEB 0720-60

02 )MAEB"01(ELGNAMAEB 3220-60 1

)MAEB"21ELGNAMAEB 4220-60

SPANCOMORGANTOWN, PENNSYLVANIA

HARDWARE KIT -PK-A JIBFREE STANDING JIB CRANE MOD. - 100, 101, 102

Page 22: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

21

METI NOITPIRCSED .ONTRAP .YTQ

1 TLOBXEH 5020-01 4

2 TLOBXEH 1030-01 2

3 TLOBXEH 1040-01 2

4 TLOBXEH 1030-01 2

5 TLOBXEH 0300-11 4

6 TLOBXEH 0400-11 2

7 TLOBXEH 0600-11 2

8 TLOBXEH 0400-11 2

9 TLOBXEH 4010-11 2

01 REHSAWKCOL 3000-41 4

11 REHSAWKCOL 4000-41 2

21 REHSAWKCOL 5000-41 2

31 REHSAWKCOL 4000-41 2

41 REHSAWTALF 9000-51 1

51 REHSAWLEVEB 2000-61 2

61 GNIRPANS 1000-02 1

71 TUNMAJXEH 0500-21 2

81 )ENOC(GNIRAEB 3000-05 1

MAEB)"8.6(POTSDNE 0130-6091 )MAEB"21,01(POTSDNE 1130-60 4

)MAEB"01(ELGNAMAEB 0720-60

02 )MAEB"01(ELGNAMAEB 3220-60 1

)MAEB"21ELGNAMAEB 4220-60

SPANCOMORGANTOWN, PENNSYLVANIA

HARDWARE KIT -PK-A 12 JIBFREE STANDING JIB CRANE MOD. - 100, 101, 102

Page 23: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

22

METI NOITPIRCSED .ONTRAP .YTQ

1 TLOBXEH 5020-01 4

2 TLOBXEH 2030-01 2

3 TLOBXEH 1040-01 2

4 TLOBXEH 1040-01 2

5 TLOBXEH 0300-11 4

6 TLOBXEH 0400-11 2

7 TLOBXEH 0600-11 2

8 TLOBXEH 0600-11 2

9 TLOBXEH 4010-11 2

01 REHSAWKCOL 3000-41 4

11 REHSAWKCOL 4000-41 2

21 REHSAWKCOL 5000-41 2

31 REHSAWKCOL 5000-41 2

41 REHSAWTALF 9000-51 1

51 REHSAWLEVEB 2000-61 2

61 GNIRPANS 1000-02 1

71 TUNMAJXEH 0500-21 2

81 )ENOC(GNIRAEB 3000-05 1

MAEB)"8.6(POTSDNE 0130-6091 )MAEB"21,01(POTSDNE 1130-60 4

)NAEB02,81,51(POTSDNE 2130-60

)MAEB"01(ELGNAMAEB 2220-60

02 )MAEB"01(ELGNAMAEB 3220-60 1

)MAEB"21ELGNAMAEB 4220-60

SPANCOMORGANTOWN, PENNSYLVANIA

HARDWARE KIT -PK-B JIBFREE STANDING JIB CRANE MOD. - 100, 101, 102

Page 24: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

23

METI NOITPIRCSED .ONTRAP .YTQ

1 TLOBXEH 5020-01 4

2 TLOBXEH 2030-01 2

3 TLOBXEH 1040-01 2

4 TLOBXEH 1040-01 2

5 TLOBXEH 0300-11 4

6 TLOBXEH 0400-11 2

7 TLOBXEH 0600-11 2

8 TLOBXEH 0600-11 2

9 TLOBXEH 3010-11 2

01 REHSAWKCOL 3000-41 4

11 REHSAWKCOL 4000-41 2

21 REHSAWKCOL 5000-41 2

31 REHSAWKCOL 5000-41 2

41 REHSAWTALF 9000-51 1

51 REHSAWLEVEB 2000-61 2

61 GNIRPANS 1000-02 1

71 TUNMAJXEH 1200-21 2

81 )ENOC(GNIRAEB 3000-05 191 )MAEB"21,01(POTSDNE 1130-60 4

)NAEB02,81,51(POTSDNE 2130-60

02 )MAEB"21(ELGNAMAEB 4220-60 1

)MAEB"81-"51(ELGNAMAEB 5220-60

SPANCOMORGANTOWN, PENNSYLVANIA

HARDWARE KIT -PK-C JIBFREE STANDING JIB CRANE MOD. - 100, 101, 102

Page 25: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

24

METI NOITPIRCSED .ONTRAP .YTQ

1 TLOBXEH 5020-01 4

2 TLOBXEH 3040-01 2

3 TLOBXEH 1040-01 2

4 TLOBXEH 1050-01 2

5 TLOBXEH 0300-11 4

6 TLOBXEH 0600-11 2

7 TLOBXEH 0600-11 2

8 TLOBXEH 0700-11 2

9 TLOBXEH 3010-11 2

01 REHSAWKCOL 3000-41 4

11 REHSAWKCOL 5000-41 2

21 REHSAWKCOL 5000-41 2

31 REHSAWKCOL 6000-41 2

41 REHSAWTALF 1100-51 1

51 REHSAWLEVEB 3000-61 2

61 GNIRPANS 2000-02 1

71 TUNMAJXEH 1200-21 2

81 )ENOC(GNIRAEB 4000-05 191 )MAEB"02,81,51(POTSDNE 2130-60 4

)MAEB"42(POTSDNE 3130-60

02 )MAEB"02,81,51(ELGNAMAEB 6220-60 1

)MAEB"42(ELGNAMAEB 7220-60

SPANCOMORGANTOWN, PENNSYLVANIA

HARDWARE KIT -PK-D JIBFREE STANDING JIB CRANE MOD. - 100, 101, 102

Page 26: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

25

METI NOITPIRCSED .ONTRAP .YTQ

1 TLOBXEH 5020-01 4

2 TLOBXEH 3040-01 2

3 TLOBXEH 1040-01 2

4 TLOBXEH 1050-01 2

5 TLOBXEH 0300-11 4

6 TLOBXEH 0600-11 2

7 TLOBXEH 0600-11 2

8 TLOBXEH 0700-11 2

9 TLOBXEH 3010-11 2

01 REHSAWKCOL 3000-41 4

11 REHSAWKCOL 5000-41 2

21 REHSAWKCOL 5000-41 2

31 REHSAWKCOL 6000-41 2

41 REHSAWTALF 1100-51 1

51 REHSAWLEVEB 3000-61 2

61 GNIRPANS 2000-02 1

71 TUNMAJXEH 1200-21 2

81 )ENOC(GNIRAEB 4000-05 191 )MAEB"02,81,51(POTSDNE 2130-60 4

)MAEB"42(POTSDNE 3130-60

)MAEB"02,81,51(ELGNAMAEB 6220-60 1

02 )MAEB"42(ELGNAMAEB 7220-60

)MAEB"X42(ELGNAMAEB 8220-60

SPANCOMORGANTOWN, PENNSYLVANIA

HARDWARE KIT -PKE/F/G JIBFREE STANDING JIB CRANE MOD. - 100, 101, 102

Page 27: INSTALLATION INSTRUCTION AND PARTS ... - Jib Crane · PDF filemorgantown business park, 604 hemlock road morgantown, pa 19543 installation instruction and parts manual for models 100,

26

MORGANTOWN, PENNSYLVANIA

MAINTENANCE BULLETIN 06-MB-006TRUNNION ROLLER ASSEMBLIES - TYPES “A” & “B”

MAINTENANCE:

Maintenance on roller consists mainly of lubrication of roller bearings via flush mountedgrease fitting.

NOTE: Any maintenance schedule established is relative to itsdaily usage. A weeklyinspection of lubrication level is recommended.

RECOMMENDED LUBRICATION:

Generally used NLGI No. 1 and No. 2 greases; No. 3 and heavier greases are seldomused as they tend to channel and cause lubricant starvation.

REPLACEMENT PARTS:

1. Bearing cup requires a press fit. Care must be taken to insure proper seating ofbearing cup within roller shell. For this reason, these two parts are replaced as anassembly with the roller shell.

2. Lock Nut (Item 4) Replacement: Tighten lock nut using a torque wrench to a torquevalue of 200 to 300 ft./# for Type “A” and 500 to 700 ft./# for Type “B” to ensureproper seating and reduce ‘end play” of Timken’s roller bearing cup and cone.

3. Trunnion Roller part numbers are determined by the mast diameter (first two digits ofmodel number) or you can measure the outside diameter of the mast.

NOTE: When ordering parts, please provide us with the Jib Crane Model Number andPart Number.

.ONYLBMESSA"A"EPYT 7210-60 8210-60 9210-60 0301-60 1310-60

.ON YTQ NOITPIRCSED .ONTRAP .ONTRAP .ONTRAP .ONTRAP .ONTRAP

1 2 YLBMESSARELLOR 8510-60 8510-60 8510-60 9510-60 9510-60

2 1 TEKCARBRELLOR 4310-60 0030-60 1030-60 2030-60 3030-60

3 2 TLOBDAEHXEH 5401-01 5040-01 5401-01 3060-01 3060-01

4 2 TUNKCOLXEH 0100-31 0100-31 0100-31 0300-31 0300-31

.ONYLBMESSA"B"EPYT 2310-60 3310-60 1610-60 8930-60

.ON YTQ NOITPIRCSED .ONTRAP .ONTRAP .ONTRAP .ONTRAP

1 4 YLBMESSARELLOR 9510-60 9510-60 9510-60 9510-60

2 1 TEKCARBRELLOR 4030-60 5030-60 6030-60 7930-60

3 2 ETALPRELLORNOINNURT 9610-60 0710-60 0701-60 0701-60

4 4 TLOBDAEHXEH 3060-01 3060-01 3060-01 3060-01

5 4 TUNKCOLXEH 0300-31 0300-31 0300-31 0300-31

6 2 TLOBDAEHXEH 2080-01 2080-01 2080-01 2080-01

7 2 TUNKCOLXEH 0500-31 0500-31 0500-31 0300-31

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JIB CRANE MULTI-POSITION SHOE BRAKEHAND CHAIN OPERATED

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ROTATION STOPS

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JIB CRANEFREE STANDING SERIES

TYPICAL ELECTRICAL COLLECTOR ASSY.TOP ENTRY / BOTTOM ENTRY

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JIB CRANEFREE STANDING SERIES

TYPICAL PNEUMATIC ASSEMBLYTOP ENTRY / BOTTOM ENTRY

REV. 5/1/84

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WEDGE AND WEDGE RING

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WARRANTY AND SERVICE POLICY

ALL TERMS AND CONDITIONS OF SALE AS PRESENTED IN SPANCO’S DISTRIBUTORINFORMATION PAGE WILL BE APPLICABLE.

THE SELLER WARRANTS TO THE ORIGINAL USING BUYER THAT THE EQUIPMENTSOLD UNDER THIS AGREEMENT IS FREE FROM DEFECTS IN WORKMANSHIP ANDMATERIALS FOR A PERIOD OF ONE YEAR FROM THE DATE OF SHIPMENT TO THEUSING BUYER. NO OTHER EXPRESS WARRANTIES ARE GIVEN AND NOAFFIRMATION OF SELLER OR SELLER’S AGENTS, BY WORD OR ACTION, SHALLCONSTITUTE A WARRANTY. ANY VARIATIONS IN DETAILS BETWEEN THE GOODSQUOTED HEREIN AND THOSE COVERED IN BUYER’S SPECIFICATIONS ARE DUE TOSTANDARDS OF MANUFACTURING NOT TO BE CONSTRUED AS EXCEPTIONS TOTHE SPECIFICATIONS.

ANY CONTROVERSY OR CLAIM ARISING OUT OF OR RELATING TO THISCONTRACT, OR THE BREACH THEREOF, SHALL BE SETTLED BY ARBITRATION INPHILADELPHIA, PENNSYLVANIA, IN ACCORDANCE WITH THE RULES OF THEAMERICAN ARBITRATION ASSOCIATION THEN IN EFFECT, AND JUDGEMENT UPONTHE AWARD MAY BE ENTERED IN ANY COURT HAVING JURISDICTION THEREOF.

EACH FIELD INSTALLATION REQUIRES LEVELING, ADJUSTMENTS, GAUGING ANDFINE TUNING NORMALLY ASSOCIATED WITH A GOOD SYSTEM. WARRANTYCLAIMS WILL NOT BE ALLOWED FOR SUCH ITEMS.

IT IS THE RESPONSIBILITY OF THE DEALER TO INSTRUCT THE INSTALLER TOCOUNT ALL ITEMS ON RECEIPT AND PRIOR TO INSTALLATION TO INSURE THATALL PARTS ARE CORRECT AND FULLY ACCOUNTED FOR. THERE WILL BE NOALLOWANCES FOR SPECIAL FREIGHT OR LOSS OF TIME FOR SHORTAGESDISCOVERED DURING INSTALLATION.

ALL SHIPMENTS ARE F.O.B. MORGANTOWN, PA AND TITLE AND RISK OF LOSSSHALL PASS TO THE CUSTOMER UPON DELIVERY TO THE CARRIER, REGARDLESSOF WHO PAYS THE SHIPPING COST. LOSSES AND DAMAGES TO ANY EQUIPMENTWILL NOT BE ACCEPTED ON WARRANTY CLAIMS. THE CONSIGNEE, ORDISTRIBUTOR, MUST FILE A CLAIM WITH THE CARRIER.

ALL WARRANTY CLAIMS WILL BE SETTLED AS QUICKLY AS POSSIBLE ANDWITHIN 30 DAYS OR LESS WHENEVER POSSIBLE. THE PROMPT HANDLING OF THEPROBLEMS WILL DEPEND UPON THE INFORMATION AVAILABLE. WE REQUESTTHAT THE FOLLOWING PROCEDURE BE ADHERED TO IN ALL CASES.

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1. OBTAIN AS MUCH INFORMATION AS POSSIBLE CONCERNING THE PROBLEMTHROUGH PERSONAL OBSERVATION BY YOURSELF OR OTHER AUTHORIZEDPERSONNEL FAMILIAR WITH JOB AND EQUIPMENT; INCLUDE MODEL, SERIALAND/OR PART NUMBERS, MANUFACTURER, VOLTAGES, SPEEDS AND ANYOTHER SPECIAL IDENTIFYING FEATURES. BE PREPARED TO DISCUSS THESITUATION IN DETAIL.

2. ALL AUTHORIZED LABOR CHARGES WILL BE BASED ON STRAIGHT TIME.HOURLY RATES, ESTIMATED MAN HOURS, AND NOT TO EXCEED TOTALDOLLAR AMOUNT REQUIRED FOR CORRECTIONS ARE TO BE AGREED UPONBEFORE AUTHORIZATION IS GIVEN. THERE WILL BE NO ALLOWANCES FOROVERTIME EXCEPT IN DIRE EMERGENCIES AND THEN ONLY WITH PRIORAPPROVAL.

3. A VERBAL AGREEMENT MAY BE REACHED IMMEDIATELY ON BOTH THEMETHOD OF CORRECTION AND THE APPROXIMATE COST. A WARRANTYAUTHORIZATION NUMBER WILL BE ASSIGNED FOR THE SPECIFIC INCIDENT. ACONFIRMING WRITTEN AUTHORIZATION WILL BE FORWARDED TO THEDISTRIBUTOR.

4. THE DISTRIBUTOR MUST SEND AN ITEMIZED INVOICE, SHOWING OURRELEASE NUMBER OR INVOICE NUMBER AND WARRANTY AUTHORIZATIONNUMBER AFTER AUTHORIZED CORRECTIONS HAVE BEEN MADE. A CREDITMEMO WILL BE ISSUED BY ACCOUNTING AFTER THE INVOICE HAS BEENRECEIVED AND APPROVED. WARRANTY CHARGES ARE NOT TO BE DEDUCTEDFROM OUTSTANDING OPEN ACCOUNT INVOICES UNDER ANYCIRCUMSTANCES.

5. ANY FIELD CORRECTIONS MADE PRIOR TO AN AUTHORIZATION BYSPANCO WILL NOT BE ACCEPTED AS A WARRANTY CHARGE OR THERESPONSIBILITY OF SPANCO.

6. ANY MODIFICATION TO THE EQUIPMENT MADE WITHOUT THE PRIORAPPROVAL OF THE SELLER WILL VOID ALL WARRANTIES. A VERBALAUTHORIZATION FOR MODIFICATION MAY BE OBTAINED, IN WHICH EVENT

A WARRANTY AUTHORIZATION NUMBER WILL BE ASSIGNED FOR THESPECIFIC MODIFICATION. A CONFIRMING WRITTEN AUTHORIZATION WILL BEFORWARDED TO THE DISTRIBUTOR.

THIS WARRANTY AND SERVICE POLICY WILL BE INCORPORATED AS APERMANENT SECTION OF THE CURRENT PRICE BOOK AS ISSUED BY SPANCO.