Preface

The instruction manual and the spare parts list contain rules for accident prevention, setting-up instructions, general descrip­tion of operating elements and accessories for lathe EMCO COMPACT 10.

A separate instruction manual will be packed with the vertical milling and drilling unit. The instructions for Maximat Super 11 vertical unit are also valid for EMCO COMPACT 10.

The instructions for the electrical connec­tion of the vertical milling and drilling unit, machine lamp, coolant device, etc. you will find on pages 13-15 of this in­struction manual.

Note

+ Read instruction manual carefully before operating machine.

+ Check bags and cartons for parts.

+ The machine is built in different ver­sions so, if there is no influence on ex­planations, the photos may not always cor­respond with the machine delivered.

+ For transport reasons the longitudinal slide is clamped to the machine bed. Do not move slide before cleaning the ma­chine.

Safety Ru les

+ Follow all safety rules!

+ Electrical connection: the electri­cal connection must be carried out professionally. A grounding recep­tacle must be available. Mounting of the plug (if not already mounted) as well as the connection of the acces­sories must also be carried out pro­fessionally.

+ Before dismounting the headstock guard (when shanging motor) - remove plug.

+ Do not alter guards! Close belt guard before operating machine. Never open belt guard while machine is running.

+ Keep children and visitors away! The machine should be stored so that children and visitors not acquainted with the use of the machine cannot start it.

+ Always wear safety goggles! Be also aware that some materials (for example brass) spray while being worked on. Therefore, it is important that all persons near the machine are protected.

+ Wear proper apparel! Loose sleeves could get caught in chuck or workpiece.

+ Cover extending parts! When working on tubes or pipes which extend to the side of the headstock, these must be covered over the whole length .

C ~2 [p

r--

I---

f--

3

+ Keep work area clean! Cluttered areas and benches invite ac­cidents.

+ Remove adjusting keys and wrenches! Even when machine is not being used. The chuck keys should never be at­tached to the machine with chains or similar.

+ Turn off motor before attempting ad­justments, maintenance or measuring work.

+ Use chip hook for removing chips! Chip hook has to be according WSV page N36 "Prevention against inju­ries through drilling and milling chips".

chip hook L ~rr======::::::::::======lr-

+ Never touch running machine parts! Never try to stop workpiece or chuck· with the hand.

+ Do not surpass clamping capacity of the lathe chuck! The maximum clamping capacities are indicated in the instruction manual for lathe chucks.

+ Follow all safety and maintenance rules for lathe chucks.

+ Workpieces and tools have to be clamped professionally.

+ Be careful of extending chuck jaws Never reach over running (rotating) chucks.

+ Never put cleaning rags, tools, workpieces, etc. onto the machine!

+ Switch machine off before servicing! Remove plug from socket.

Technical Data

L:enter height Distance between centers Swing over bed Swing over cross slide Width of lathe bed Travel of top slide Travel of cross slide Leadscrew dia. Leadscrew pitch: Metric machine Inch-type machine Dia. of chuck Dia. of independent chuck Dia. of faceplate Net weight (without ma­chine stand) approx. Weight (with machine stand) approx.

HE§adstock

~~~~-~~~~~~~-~~~:~~~~~!~~~ le through spindle

;:;pindle taper Center taper Spindle nose acc. DIN 55021

140 mm/ 5,5" 650 mm/25,6" 280 mm/l1" 170 mm/6,7" 155 mm/6,l" 100.mm/3,9" 135 mm/5,3"

20 mm/o,79"

3mm 8 tpi. 140 mm/5,5" 152 mm/6" 254 mm/10"

150 kg/330 p.

220 kg/484 p.

26 mm/1,02" MT 4 MT4

Size 3

Main spindle Camlock-execution

Hole through spindle Spindle taper Center taper Spindle nose acc. to ASA 5.9/Dl resp. ISO 702/II

Number of spindle speeds Range of speeds (rpm) 50 Hz

60 Hz

Tailstock

Center sleeve dia. Stroke of center sleeve Inside taper

36 mm/l,4" MT 5 MT 5

Size 4

6 70-1700 85-2000

30 mm/1, 18'" 80 mm/3,15"

MT 2 Set-over +10 mm/-8 mm/

+0,4"/-0,31"

4

Drive motor

3-phase: P2 0,75 kW (S6-60%) Pi 1,2 kW

I-phase: P2 0,75 kW (83-60%) pl 1,2 kW

Feed drive

From main spindle to reversing gear mecha­nism, from reversing gear mechanism to quadrant (Change gears 30/40/60/90/120)

Feeds

Metric machine: 2 longitudinal 0,08 and 0,17 mm/rev. Inch-type machine: 2 longitudinal 0,0035 and 0,007 inch/rev.

Thread pitches metric machine

3 metric threads o,25/1,5/3~~

~~~~_~~~2~_2~~E_~~!_~~~~!~~~~~~~~ 18 metric threads 0,3-5 mm 21 inch threads 48-5 tpi. 8 module threads 0,5-1,5

Thread pitches inch-type machine

~~!~-~~~~~-~~~~~~~~!~ 3 inch threads 32/16/8 tpi.

~~~~_~~~~2~_2~~E_~~!_~99~!~~~~~~~~

13 metric threads 0,45-5 mm 21 inch threads 48-5 tpi. 8 Diametral Pitch threads 110-15 DP

Colour Required floor space

RAL 6011/green 1700·x 900 mm/

67" x 35"

714 (28.1")

Q) or @

<"'-OJ

.E I/) 0 ~

:-L{)

oj N -0

~

o o I/)

Dimensions 1385 ( " 54.5 )

650 (25.6")

~ H"h, ~rr4 --~---~ --'-- --- I-~'

I-iJ' lrii .

h:d ~ =~~! -'

;r'-' (.lJJJt

. ./'

395(15.6") ....... 1/)=00

It ~~

298 {11.7"

80 3.1

,

~ ~

,~ * - ~

,

D

Foundation " 270.(10.6 )

825 (32,S"

1295 (Sl'P

L{)~ ~~

;i o (0

C'J

=- =-L{) C'J

L{) ~

~ ~ I/)

0 I/)

I/) ~

~

0

en -o ... ..... r::: o o

6

Controls - Lathe

1 Lockable main switch with low-volt resp. no-volt release (only with VDE and Special Safety Electric Version)

2 Switch for selecting direction of main spindle re­volution

3 Mushroom emergency off switch (only with Special Safety Electric Version)

4 Cover for spindle drive and change gears

5 Longitudinal slide handwheel

14

15

16

17

18

Bolts for setting over tailstock

Leadscrew

Belt drive

Reversing gear drive

Change gears with quadrant

~ Controls - Vertical Drilling and Milling Unit 6 Clamping screw for longitudinal slide

7 Cross slide handwheel 19 Handwheel for vertical slide

8 Clamping screw for cross slide 20 Lever for lowering pinion

9 Half nut lever 21 Adjustable depth stop for pinion

10 Top slide handwheel 22 Clamping lever for pinion

11 Handwheel for tailstock 23 Clamping lever for vertical slide

12 convertible clamping lever for tailstock 24 Levers for switching spindle speeds

13 convertible clamping lever for tailstock ram 25 Main switch for vertical motor

Different Versions of the Basic Machine

1. St.andard-Electric Version 2. VDE-Electric Version 3. Special Safety Electric.

- Motor switch for 2 direc­.ions

- Clamping strip to connect vertical drilling and mil­ling attachment, coolant attachment, machine lamp

- Motor switch for 2 direc­tions

- Clamping strip to connect vertical drilling and mil­ling attachment, coolant attachment, machine lamp

- Lockable main switch with emergency stop function and low-volt release.

Mechanical Versions

Version

Motor switch for 2 direc­tions.

- Clamping strip to connect vertical drilling and mil­ling attachment, coolant attachment, machine lamp

- Lockable main switch with emergency stop function and low-volt release.

- Mushroom emergency switch - 24 V control circuit.

Micro enu SI".LLLll .L~).L UC:LL

cover - Micro end switch lO'.c

chuck guard.

Metric Machine .- --------- --- ...... ~ Inch-type Machine

Leadscrew, cross- and top slide spindle, tailst.ock :ram with metric pitches. Metric graduations on handwheels.

Leadscrew, cross- and top slide spindle, tailstock ram with inch pitches. Inch graduations on handwheels.

Spindle nose DIN 55021( size 3

Note:

Spindle Noses

(Only for USA and Canada) Camlock spindle nose size 4, ISO 702/II resp. ASA 5.9/Dl

Certain combinations of electric versions and/or inch machines and/or spindle noses are limited for delivery to specific countries.

8

Basic Equipment

Bed with Vee-guideways

Headstock

Tailstock

Longitudinal, cross and top slide

Single toolpost

Belt drive (6 steps)

Leadscrew

Electrical equipment alternatively threephase or singlephase

Unpacking the Machine

The machine is delivered packed in a woo­den crate. After receipt check all parts for completeness. The machine can best be lifted out of the crate with a belt or rope, which is fixed around the diagonal rib of the lathe as illustrated.

Note: ~eight o£ machine (without stand: 150 kg, approx. 330 pounds)

9

1 Center MT 4 (DIN Spindle nose; MT5 with Camlock spindle nose)

1 Center MT 2

Lathe dog

Dog pin

Grease gun

Instruction manual

Service parts list

Set of wrenches

Cleaning the Machine

All blank surfaces of the machine are coated with a rust-protective. This must be caref~lly removed with petrol or similar material; do not use nitro­bezine. After this, all parts must be 'coated with a rust-preventive oil.

Note:

For transport reasons, the longitudi­nal slide is clamped to the lathe bed and must not be moved before the rust­protective is removed.

Setting-up the Machine

.Emeral

Gnly an accurately aligned machine gua­rantees maximum precision. The lathe bed must be levelled exactly in longi­tudinal and cross directions. Levelling devices with the accuracy no-

ted below have to be used. Allowable de­viations: G,03mm per meter (0..0.0.1" per yard) Note: Workbench or support area must be compa­rable to the weight of the machine.

Mounting the Machine to an Already Existing Workbench

---II)

d -::~ 2 o -

CXl CC? M~

N ~

JJ/ r hr -------

1Y --- -

L ~

t ~M 360(14.2") 675 (26.6'1

1385(54.5")

Four casting extensions are provided on the bottom of the lathe bed. ~hese are used for supporting and levelling the machine by means of set screws in longi­tudinal and cross directions. Recommended size of set screws: MiG

10

Recommended method of fastening the ma­chine:

Q) Casting extensions for set screws

(3) "U" on the lathe bed for tightening the machine.

,-----

------------------+3

+--------------+4

~~----~-------+5

--,;;>.L-----+6

Q) Tighter'.ing screw

® Base of lathe bed

® Setting screw

® Steel plate Recommended thickness of steel plate: approx. 20 rom (0,8"). These 2 steel plates must be fixed to the workbench.

Note: Before bolting down the machine, be sure that all 4 set screws rest against the lathe bed, otherwise the bed would be distorted or bent through the bolting down.

Mounting: Machine to Machine Stand, Vertical Milling and Drilling Unit and Splashguard

1. Assembly of the machine stand: 2. Aligning and fixing the machine stand

The sizes of the screws, nuts and washers as well as way of assembly are indicated in spare parts list.

11

Method 1:

The machine. stand is aligned by means of the hexagon screws under which steel plates must be placed. Then the machine stand is fixed with dowl bolts or simi­lar.

Method 2:

The machine stand is aligned with level­ling elements. The levelling elements replace bolting to the floor.

CD Oi @

,The machine is placed onto the machine; stand and is levelled in longitudinal .

.and cross directions by means of the 4 levelling bolts at exact horizontal po­sition. Then the machine is fixed to the stand·with the 2 hexagon bolts.

Note:

Before bolting down the machine, all 4 levelling bolts must rest against the casting extensions, otherwise the bed would be distorted or bent.

4. Mounting the Vertical Milling and Drilling Unit

The vertical milling and drilling unit is delivered with its own instruction manual and spare parts list. In this instruction manual the mounting, ser­vice, tools and accessories are des­cribed in detail.

For the electrical connection of the vertical unit, see page 13-15

12

5. Mounting the Splashguard

1

The sizes of screws, nuts and washers are indicated in the spare parts list.

Electrical Connection

SafetYJ..iR Mounting the plugs as well as the con­nection of the vertical drilling and milling unit, the coolant pump, the machine lamp must be carried out pro­fessionally.

A grounding receptacle must be avai­lable. Should an electrical failure occur in the motors, the grounding re­ceptacle and plug will protect the user from electrical shock·. :.. If a grounding receptacle is not available, use a grounding adaptor to adapt to properly grounded receptacle. Never use the machine if it is not properly grounded!

Mounting the plug

~~~;I~~:12~~~~':' Clamp blue and brown wires to contact Ll (R) and N and the yellow-green wire to the grounding contact.

~~~~~:12~~~~':' Clamp brown/black/black wires to contacts Ll(R), L2(S), L3(T) and the blue wire (neutral wire) to cont~ct N (Mp). The yellow-green wire must be clamped to the grounding contact.

Note:

If the motor runs in wrong direction, in­terchange two phases, for ex. Ll(R) and L2 (S) .

Attention:

If the neutral wire N (blue) is wrongly clamped to a phase (R,S or'T), the motor will run for a short time and then burn. No waranty! The reason for this burning of the motor can easily be found out af­terwa.rds.

Connecting the accessories

Inside of the headstock cover (1) you find the clamping strip and the grounding strip for the electrical connection of the accessories.

Connection:

1. Remove power supply plug

2. Remove the sheet screws (2) at the front and rear side. The headstock cover can be put back.

13

\

\ Clamping strip with numbers

2 Grounding strip

3 Condenser sheet

4 Power supply cable

5 Motor cable

/-.~ / ./! '(\, 6 Bore for cable of vertical

unit motor , I L ( / \, i ,/ ::1 7 Bore for cable of coo'lant

\ \ v pump motor ,--.~./

~1 8 Bore for cable of machine lamp

/ .~ ~ ~

:·\ounting the screw-type conduit fi t­',ing

l'he fittings are del;Lvered with the respective accessories.

- Mount basic element (1) with nut (2) onto the metal sheet.

- Thread the lock nut (3), cone ele­ment (4), rubber ring (5) onto the cable.

- Clamp wires to the strips.

- Tighten the lock nut (3) with basic element.

8

Electrical Connection of Accessories

Single~phase

1. Vertical milling and drilling unit

PE@

- Clamp grounding wire (yellow-green) to the grounding strip.WE)

The three black wires (1,2,3) are clamped to contacts 3,4,5.

- The condenser is mounted to the con­denser sheet. The two wires are clamped to contacts 6 and 7.

2. Coolant pump

PE@

- Clamp grounding wire (yellow-green) to grounding strip.

- The two other wires Rand N are clamped to the contacts 8 and 9.

14

3. Machine lamp

X1

PE@

- Clamp grounding wire (yellow-green) to grounding strip.WE)

The two other wires Rand N are clamped to the contacts 11 and 12.

Electrical Connection of Accessories

1. Vertical milling and drilling unit

PE@

- Clamp grounding wire (yellow-green) to the grounding strip.

- The three black wires (1,2,3) are clamped to the contacts 5,6,7.

Please note:

If vertical motor is running in wrong direction (see marking on vertical unit) interchange two contacts (for example 1 and 2) and clamp them.

2. Coolant pump

PE@

- Clamp grounding wire (yellow~green)

to the grounding strip.

- The three other wires R,S,T are clamped to the contacts 8,9,10.

The coolant pump transports in both di­rections.

15

3. Machine lamp

X1

- clamp grounding wire (yellow-green) to the grounding strip {PEl

- The two other wires Rand N are clamped to the contacts 11 and 12.

Controls

Lathe Bed

'he lathe bed is made of high-grade cast iron. The combination of high cheeks with stron diagonal ribs gives a bed, which has low vibration and rigid quali­ties. Two high-precision ground Vee-guideways, one for the carriage and one for the tailstock assure accurate travel.

Four bores are provided at the back of the lathe bed for mounting the vertical milling and drilling unit.

The Main Spindle Drive

The motor is reversible (this is neces­sary for thread-cutting) . The main spindle is driven by a V-belt either directly from

+ Motor pulley belt A to the pulley of main spindle C (spindle speeds 70/130/ 250 rev/min with 50 cycles resp. 85/ 155/300 rev/min with 60 cycles) or from

+ Motor pulley A to the idler pulley B, from the idler pulley B to the pulley of the main spindle C (speeds 480/900/ 1700 rev/min with 50 cycles or 580/ 1100/2000 rev/min with 60 cycles).

The belt from the motor pulley to the id­ler pulley is never changed and remains.

The illustration shows belt. position ACl (480 resp. 580 rev/min) .

16

Spindle speed chart

The spindle speed chart on the front of the headstock shows the main spindle speeds and the respective pulley posi­tions.

O/min

Be 1 123

\11 (1 :-~.<I L

c-\~~J

BC 2

BC 3

~ ~ " AC 1 -AC2

AC 3

Spindle speed chart 50. cy.

Spindle speed chart 60 cy.

Setting the required spindle speed

- Loosen hexagon nut (1),

- lift motor plate with handle (2),

- place belt on the required pulley combination,

85

155

300

580

1100

2000

- tension V-belt and tighten the hexa­gon nut.

Note

1£ the V-belt slips at lower speed, tension the belt or reduce the cutting depth.

The Headstock/The Main Spindle

The headstock is made of vibration-free strongly ribbed cast-iron and bolted to

'the lathe bed. It is covered with a steel sheet. On the front side you find a chart for feeds and thread-pitches and the respective change'~ear combina­tion.

The high-precisely grounded rigid main spindle is supported by two taper rol­ler bearings which are adjustable. The taper roller bearings are protected and greased for life time.

The Slides

1. Longitudinal slide with apron.

The longitudinal slide runs on the ground Vee of the bed without play. The optimal ratio of gpidance guarantees extreme accuracy and smooth movement.

Operating elements:

The half nut lever (1): by swinging the half nut lever clockwise, the half nut engages with,the leadscrew.

17

- Clamping screw for longitudinal slide (2): with the hexagon screw the longi­tudinal slide is clamped to the lathe bed (this is done when facing or par­ting-off) .

- Handwheel for longitudinal slide, graduation metric machine: 0,2 mm Graduation on inch~type machine: 0,01 inch The large dimension of the handwheel enables exact positioning and turning with manual feed.

2. Cross slide

The cross slide runs playfree in a dove­tail guide. It can be clamped with a socket head screw (3).

The T-nuts on the cross slide are for clamping the top slide and other clamp­ing devices (milling table, toolpost grinder, angleplate, dividing head etc.)

Dimensions of T-nut:

16 063" = 11 0,43"

~I =-1 an, 61

M ... '"

Operating elements:

- Clamping screw for cross slide (3)

- Cross slide handwheel with scale. Note: The graduation on the cross slide refers to the diameter of the workpiece. Graduation on metric machines: 0,05 mm Graduation on inch-type machines: 0,002"

3. The Top Slide

'The top slide is bolted with 3 T-nuts (4) and socket head screws (5) to the

,oss slide. nfter loosening the two socket head screws (6) it can be positioned in the desired angle position. The graduated scale enables exact angle-positioning. Graduations on the top slide handwheel metric machine: 0,025 mmj Inch-typema­chine: 0,001 inch.

Clamping the turning tools "

- Clamping with the clamp: the distance. of top slide surface to center height is 23 mm. Steel spacers of corresponding size must be placed under the turning tool set it to exact center height. The position of the hexagon screw (7) should be so that the clamp is parallel to the top slide. ~~ mm = 0,9")

- Clamping with the fourway-toolpost and the quick-change toolpost: they are centered by the centering bolt of the top slide (8) and fixed with a hexagon nut and a special wa­sher.

18

The Tailstock

The tail stock is set on the rear Vee of the lathe bed and is made of high­grade vibration-free cast-iron.

The tail stock ram is moved via the handwheel (travel of tailstock ram is 80 mm). A graduated scale is engraved into the tailstock ram. Accurate feed is guaranteed by ~ scale ring on the tail stock handwheel.

Scale graduations on metric machines: 0 / 05 mm; on inch-type machines 0,001".

Note:

Tailstock ram should always be clamped - exept during drilling work.

The inside taper of the tailstock ram (MT2) serves for receiving centers and drill chuck. By turning back the ram, the center or drill chuck is automati­cally ejected.

3

Resetting the clamping lever

The clamping lever can be reset from 60° to 60°, in order to place the lever in the most convenient position for working.

Resetting:

The clamping lever (1) is.turned out so far, until the hexagon screw (2) can be turned in the slot of the wedge (3). The wedge is pressed against the clamp­ing plate (4).

Setting-over the tailstock

Example: Setting-over the tail stock to the front

The rear screw is loosened. By turning the front screw (1) clockwise, the tailstock is moved to the front. When the required set-over position is achieved, the rear screw is tightened again.

C(_O

2

With the aid of the line marks (2), the tailstock can again be brought to the required position.

Note: Front and rear screw must be tightened against each other.

19

Taper turning using the tail stock set­over

Long and narrow tapers can be machined also with automatic feed, by setting­over the tailstock. The workpiece must be clamped between centers.

----------

L

Tailstock D-d L

set-over: v -2- x -1

Example: D 70 ffiffi; d 65 ffiffi;

L 400 ffiffi; 1 200 ffiffi;

results:

70-65 400 5 2 5 v x -- = 2"x = rom

2 200

Mounting the Change Gears

Inch label

---.-- ._._-- -~!--I

"/0 10,0035,0,007

~. ~ ,30 fo:30~ U r~2 '120 40 90 40

¢::::JO- I L I H 120 H 12C

Metric label

mm/O 0,083 0,166

t w 30 30

Z1 i30 90 30 60

Z2 12040 90 40 ¢::::JO_ L H 120 H 12C

The change gears must be mounted in the shown combinations for the resp. feed rates and thread pitches. A number of possible thread pitches and gear combinations are shown on the front plate, further pitches and gear combinations you can find on the follo­wing pages.

ExamplE~ of Mounting .Feed size 0,083 mm/rev (metric machine) and 0.0035 inch/rev (inch machine) . On the feed table you find the gear combinations.

W Gear 30 on the reversing mechanism Zl Axis 1 Z2 = Axis 2 L = Leadscrew H Spacer bush

The vertical lines illustrate which gears are engaged.

With feed size 0,083 mm the following gears are engaged:

- Gear 30 on W with gear 90 on Zl, - Gear 30 on Zl with gear 120 on Z2, - Gear 40 on Z2 with gear 120 on L.

Note:

The change gears are not symmetrical. They have a collar at one side so that they do not touch when they are rub­bing together.

1. Mount gears at the headstock so that the collars are looking out­wards.

2. Mount outside gears with collar to­wards headstock.

21

Mounting the Gears

1. Loosen hexagon screw of quadrant (1) and swivel quadrant forward. Dismount all gears.

w

Z1

0,083

30

30 90

2.Mount gear 120 (2) and spacer bush (3) on L (leadscrew). Fix gear and bush with the knurled nut (4) only by hand! Mount gear 40 (5) on axis Z2 (6). Clamp axis Z2 so that gear 40 and gear 120 are en­gaged.

Correct play of engaged gears

A small amount of play must be, other­wise the gears would wear quickly. The play influences in no way the ac­curacy of pitches.

Recommended method:

Place a piece of paper between the gears, press the engaging gears to­gether and clamp axis Z2. Remove paper.

0,083

W 30

Z1 30

Z2 120 40

L H 120

3. Mount gear 90 on axis Zl (7)

7

w Z1

Z2

L

w Z1

Z2

L

0,083

30

i i\ 90

!~ ) 40 \

H 120

0,083

I.

30 ~ 120 40

H 120

4. Mount gear 120 on axis Z2 (4) '. Put on the washer and fix gears with the knurled nut. Mount gear 36 on axis Zl (7) and fix gears with washer and knurled nut. Clamp axis Zl so that gear 30 is engaged with gear 120 in the correct play.

5. Swivel quadrant backwards so that gear 90 is engaged with gear 30 of the reversing mechanism. Fix the quadrant with hexa­gon screw, so that there is correct play between the gears.

23

The Reversing Gear Mechanism

r----w mm/O

trt· ?rl--l--- Z1

r::---+-- Z2

.----f'>r+-- L

:llustration shows feeding direction towards headstock.

Illustration shows feeding direction ~owards tailstock.

On the photo on the headstock the posi­tions of reversing gears and the corres­ponding feed directions are shown.

(For reasons of clear illustration the ,main spindle pulley is dismounted) .

The feed direction of the 1.longitudinal slide is adjusted with the reversing gear mechanism. By swivelling the me­chanism, the rotation direction of the

5 lead screw and therefore the feed direction of the longitudinal slide is changed.

24

Procedure:

Loosen socket head screw (1) and swivel reversing gear plate (2) so that either gear 3 or 4 is engaged with the main spindle. Tighten socket head screw. The gear on axis Zl (5) remains engaged

. with gear 6.

Note:

- Adjust correct play of engaged gears.

Do not swivel reversing gear mechanism if half nut lever is engaged with lead screw.

Metric Machine Threads and Feeds

Inch-type Machine Threads and Feeds

25

Inch threads

44 36

W 30 30

21 40 55 80 90

22 60 H 40 H

L 120 H 120 H

11 9

W 30 30

21 40 55 80 90

22 100 H 70 H

L 30 H 30 H

Metric threads

0,6 5

W 30 30

21 65 55 120 55

22 75 40 60 65

L H 100 H 45

Diametral pitch threads

110 80

W 30 30

21 H 80 55 70

22 40 70 80 H

L 75 H 75 H

Inch-type machine Additional Thread Pitches which are not shown on the Front Panel

27 26 22 19

30 30 30 30

80 45 80 60 40 55 80 95 80

70 35 65 50 90 H 55 H 70

H 90 H 100 60 H 60 H 60

8 7 6 5

30 30 30 30

H 60 80 70 80 60 80 50

40 90 90 H 90 H 90 H

H 30 30 H 30 H 30 H

64 48 32 24 22

30 30 30 30

55 70 55 70 55 70 55 45 H

80 H 95 H 100 H 100 H 80

60 H 45 H 30 H 35 H 35

26

13

30

65

H

H

, ' '.,..

.1 ~

~, .~

15

30 30

90 120 75

60 35 55

H H 45

Metric threads

0,25

w 30

Zl H 40

Z2 30 90

L 120 H

0,3

H

Metric machine Additional Thread Pitches which are not shown on the Front Panel

--0,35 0,4 0,6 0.75

-30 30 30 30 30

50 H 50 H 50 H 90 50 100

40 100 35 90 40 90 40 50 90 H

120 H 100 H 100 H 120 H 60 H

3,5 4,0 4,5 5,0

30 30 30 30

H 90 H 90 H 100 H 90

70 30 80 30 90 30 100 45

60 H 60 H 60 H 40 H '----

Inch threads

48 44 40 36 22 19

W 30 30 3,0 30 30 30

Zl 55 65 H 60 55 65 50 60 H 100 100 95

Z2 90 50 50 65 80 60 90 55 50 60 65 55

L H 80 120 H H 90 H 65 65 H H 60

8 7 6 5

W 30 30 30 30

Zl 100 65 100 65 100 65 100 65

Z2 60 55 60 55 30 55 50 55

L H 40 H 35 .H 60 H 30

Module threads

0,5 0,6 0,7 0,8 0,9 1,0

W 30 30 30 30 30 30

Zl 80 50 80 50 80 50 80 45 55 50 100 50

Z2 55 60 70 55 40 55 35 55 90 H 35 55

L H 100 H 60 H 90 H 100 35 H H 90 )

27

1,25 1,5

30 30

90 50 100 70

60 80 30 55

H 55 H 50

2

The Thread Dial Indicator

Table metric machine (lead screw pitch 3 mm)

Markings

Pitch z1=14 z2=15

0,35 1,2

0,4

0,45 1

0,7 1,2

0,8

1,25 1,3

1,75 1,2

2

2,5 1,3 -~ -----

3,5 1,2 ----

4 -

4,5 1

5 1,3

z3=16

1,2,4

1,2,4

1,2,4

1,2,4

With pitches 0,25/0,3/0,5/0,6/0,75/1/ 1,5/3 rom the half nut lever can be re­engaged at any position.

28

1. Engage the required gear 0$ the thread dial indicator with the lead screw. Do not tighten the socket head screw (1) tightly yet.

2. Engage the lead screw nut. Tighten socket head screw.

3. Loosen flat head screw (2) and turn the disc (3) so that the mark on the disc of the required number matches with the mark on the thread dial in­dicator. Tighten flat head screw.

Thread-cutting

Open lead screw nut at the end of a cut­ting operation and move slide back. En­gage lead screw nut when the disc shows the indicated number.

~~~~~~~-~~~~~~-~~~~~~~~ Pitch = 0,8 rom, gear 16 is engaged. The lead screw nut can be engaged at mark 1,2 or 4.

Table for inch-type machine (lead screw pitch 1/8")

Pitch :1/" Markings Gear 16

6/10/12/14/18/ 20/22/26/28/ 36/44 1,2,4

5/7/9/11/13/ 19/27 1,2

With pitches 8/16/24/32/40/48 tpi. the half nut lever can be re-engaged at any position.

Clamping Devices for Workpieces

Three-jaw chuck Four-jaw chuck Independent chuck Clamping plate Collet holder Quick-action collet chuck

Mounting on DIN spindle nose

Insert the shorter-threaded ends of the bolts into the chuck. For thighten-ing the bolts counter two hexagon nuts. Mount the chuck with the hexagon nuts.

Note:

All contact surfaces must be clean.

Accident prevention

- Remove adjusting and spanning key.

- Do not extend maximum clamping capa-cities

- Be aware of extending jaws.

See also instruction manual which is packed to the chucks.

29

Mounting on Cam lock spindle nose (only valid for USA)

1. Insert the Camlock studs (1) to the reference line (2). Secure the Cam­lock stud with the socket head screw (3) •

2. Insert the studs into the bores of the spindle nose and fix it with the excentric spanner (4) clockwise.

Note:

If the studs are not inserted correct­ly to the reference line, the clamping devices cannot be mounted correctly onto the spindle nose.

The 3-Jaw Chuckg 140 mm (5,5")

For centrically clamping of round, hexa­gon and twelve-sided workpieces.

~~~~~~~~~~_!~~_l~~~~ Each chuck is provided with a set of outside and inside stepped jaws. When exchanging the jaws please note that jaw no. 1 is placed into groove 1, jaw no. 2 into groove 2, etc.

~~~~~~~~_~~~_~~~~2~~~~~~ ~o obtain max. run-out accuracy only

19hten the pinion which is marked with zero (0).

The 4-jaw Chuck g 140 f!lm (5,5")

For centrically clamping of round, squa­re and octogonal workpieces. Exchanging jaws, clamping workpieces see 3-jaw chuck.

30

Clamping capacities for outside and inside stepped jaws for 3- and 4-jaw chuck

~ ~ ~ ~ ru I~ ugf{j d, d, d. d, d' d. d" d" d"

min. max. min. max. max. min. min. max.

140 1,5 68 30,5 136 172 1,5 39,5 140

5.5 0.06" 2.7" 1.2' 5.35' R,d 0.06" 1.55" 5.51 .

-,

Soft jaws for the 3-jaw chuck (

(5. d"

max.

168

6.6t

The steps on the jaws must be turned by yourselves. Clamp a piece of metal of appropriate size when turning the jaw steps.

Safety tip 1

The jaws 'never must extend 14 mm (0,55") otherwise a tooth of a jaw could brake and the jaw could be ejected.

Safety tip 2

The turned depth of jaws must ensure save clamping.

The Chuck Guard

The chuck guard is mounted with two socket head screws (1) to the head­stock. When loosening the two hexagon bolts (2), you can move the chuck guard axi­ally. The two positions (chuck guard opened and chuck guard closed) are al­tered by turning clamping body.

Note:

Use chuck guard whenever possible. fore starting the machine, be sure that the chuck guard does not rub against any rotating part.

Be-

The Independent Chuck 0152 mm (6")

2

3

For clamping round, square, rectangular and uneven shaped workpieces.

31

Each jaw can be adjusted individually. Workpieces can be clamped centrically and excentrically. The turned rings on the face serve for orientation.

Clamping capacities of independent chuck

'-.

~ ~ [! ~' ~ tf lli;} ~ ff b "

J

'1 '12 '13 '14 '15 '16 '17 '18 '19 '20 152 3 77 36 144 179 3 . 38 152 179

6" 0.12" 3.03" 1.42" 5.67" 7.05" 0.12" 1.5" 5.99" 7.05 11

---- ~

The Clamping Plate 0 254 mm (10")

The workpieces are fixed to the clamp­ing plate with bolts and nuts. When workpieces are mounted unbalanced, mount a counter-balance weight to the clamping plate, especially when you are working with high speeds.

The Collet Holder

~lamping capacity: 1,5-14 mm (1/16"-35/64")

Using collets, workpieces can be clamped with highest round running accuracy. Collets leave no clamping marks on the workpiece.

Mounting:

- Mount collet holder (1) onto spindle nose.

3

- Insert the collet in the nut (2) so that the groove of the collet is posi­tioned in the ring (2) of the nut.

- Mount nut with collet on the holder.

Clamping the workpiece:

~'sert the workpiece and tighten the nut th the pin clockwise. To counterhold

the main spindle, a pin is inserted in the radial bores.

32

Dismounting the collets:

Open nut. The collet is automatically ejected by the ring of the nut.

Care:

Clean and oil collet after use. When mounting collets, the con~s of collet holder and nut must be free of chips and dirt to prevent damaging the collets.

The ESX-25 collets:

The metric and inch capacities are en­graved in the collets. Larger or smaller diameters must not be clamped.

Clamping capacities of the single collets

Individual collets ESX-2S Nomina) dio. in mm Chucking capacitt in mm Shaft dio. in inches Order No.

2,0 1,5-2,0 VIS-o/S4 225020 2,5 2,0-2,5 ¥32 225025 3,0 2,5-3,0 7/64 225030 4,0 3,0-4,0 1/8- 9/64-5/32 225040 5,0 4,0-5,0 11/64-3/16 225050 6,0 5,0-6,0 13/64-7/32- 15/64 225060 7,0 6,0-7,0 1/4-17/64 225070 8,0 7,0-8,0 9132- 19/64-5/16 225080 9,0 8,0-9,0 21/64_ 1 VS2 225090

10,0 9,0-10,0 23/64 _3/5-25/64 225100 11,0 10,0-11,0 13132- 27/64 225110 12,0 11,0-12,0 7/16-29/64 -15/32 225120 13,0 12,0-13,0 31/64_ 1/:2 225130 14,0 13,0-14,0 33/64-17132_35/64 225140

2

The Quick-Action Collet Chuck

5

33

Type SSF 20

The quick-action collet chuck is used primarily for serial work. Workpieces can be mounted and dismounted without stopping the machine.

Collets

Rubber-flex collets Each rubber-flex collet has a clamping capacity of 2 mID diameter (0,08"). These collets can be obtained in a set of 8 pieces (total clamping capacity 4-20 mID,

0,15"-0,80") or individually (capacity 4-6 mm, 6-8 mm etc. - see catalog) .

Mounting

1. Mount the backplate (1) onto the main spindle nose.

2. Turn the centering diameter and the face of the backplate so that the quick-action collet chuck fits play­free. Turn a recess (A).

3. Mount the quick-action collet chuck with the hexagon head screws (2).

4. Place the bracket (3) with the groove in the pin of the spanner and fix it with the hexagon screws to the head­stock.

5. Insert the bolt (4) into the spanner and mount it to the headstock.

Mounting the rubber-flex collets

Dismount the serated ring (5) by turning it counterclockwise and insert the re­quired rubber-flex collet.

Clamping the workpieces

Insert workpiece into rubber-flex col­let. Turn the serated ring (5) clock­wise, until the workpiece is clamped tightly, when the clamping lever is swivelled towards the front.

The Drill Chuck

The morse taper arbor is required for mounting the drill chuck. Clamping capacity 1-13 mm (0,04"-5"). The drill chuck serves for clamping twist drills and center drills. Feed is achieved by turning the tailstock hand­wheel. Accurate feed is enabled by the scale on the pinion and the graduated scale ring on the tailstock handwheel.

Supporting the Workpieces

Longer workpieces must be supported to prevent the bending by the pressure of the tool and to prevent that the work­piece is pressed from the clamping de­vice (danger!).

. Supporting with Dead Center Note:

The friction between dead center and workpiece causes heat. To reduce it, lubricate dead center permanently other­wise it will melt. For speeds higher than 500 rpm., use revolving center.

The center bar in the workpiece:

2. The Revolving Center

The center is supported by bearings and revolves with the workpiece. It is high­ly recommendable when working with speeds higher than 500 rpm.

34

The size depends on the diameter and weight of the workpiece.

. Recommended sizes for center bars in millimeters ( lmm = 0,04" .)

Diameter of d2

dl t workpiece

bis 5 1 2,5 2,5 5 - 15 1,6 3,8 "3,8

15 - 20 2 5 5 20 - 30 2,5 6,3 6,3 30 - 40 3,15 7,5 7,5 40 - 60 4 10 10 60 - 100 5 12,5 12,5

'Examples

Workpiece between centers. A center bore on both sides is necessary.

The Safety Lathe Dog

The lathe dog is covered by a plate.'

3. The Tailstock Chuck

If workpieces are not or, cannot be cen~ tered, the tailstock chuck serves for supporfing the workpiece.

Technical data:

Dia. of chucks 110 rum (4.3")

Clamping capacity 5-40 rum (0.2"-1.57")

Taper chuck is a drill chuck taper: B 16 DIN 238

35

Mounting:

Insert morse taper arbor MT 2 (ref. no. 641 530)

- Mount chuck into tailstock ram.

- Clamp workpiece with the pinion marked with "0" to achieve maximum centering accuracy.

Note:

The bearings (1) are mounted on excen­tric bolts (2). When adjusting or re­placing the bearings, loosen socket head screw (3) and turn the excentric bolt so that all three bearings are running centrically.

"-

,

The Steadies

ihe Fixed Steady ,Max. size of workpiece held: 70 rom (2,75") Minimum size of workpiece held: 4 mm (0,15" )

With some types of work (drilling, in­ternal turning etc.) the tailstock can­not be used for supporting the work­piece. In such cases the fixed steady is used to support and center the work­piece.

Mounting

Mount the fixed steady on the lathe bed with the clamping plate (1), washer and hexagon screw.

Adjusting the slide-blocks to the work­piece

Loosen the clamping screws (2) arid ad­just the slide-blocks to the workpiece via the knurled screws (3), so that the workpiece is centered. The slide-blocks must be set against the workpiece to be playfree, but must not clamp the work­piece. Fix the slide-blocks with the clamping screws.

Working tip

Continually lubricate sliding points with oil.

36

The Travelling Steady· For cylindrical workpieces from 4-60 mm diameter (0,15"-2,35").

Narrow workpieces would bend through the pressure of the turning tool. The tra­velling steady prevents this spring-like action. The travelling steady is mounted on the longitudinal slide and therefore moves along with the turning tool~

Mounting

Remove two set screws M8 from the longi­tudinal slide and mount the travelling steady with the two washers and hexagon screws. When dismounting the travelling steady, replace the set screws. Through this, the ingress of dust/swarf is pre­vented.

Adjus,ting the slide-blocks

When setting the slide-blocks, note that the workpiece is not defected. Do not forget to clamp the guide pins be­fore starting work.

Working tip

Continually lubricate between slide­blocks and workpiece.

:

The Turning Tools

Set of 6 ground SS-tools

Cross section 12x12 rom (1/2"x1/2")

1 roughing tool, right, for removing a large amount of material in a short time

1 planing tool, right, to obtain a smooth surface

1 facing tool

1 side tool, right

1 parting-off tool, for grooving and parting-off workpieces

1 external thread-cutting tool, 600

Note:

Only correctly sharpened tyrning tools guarantee optimum turning results.

The turning toolholder for carbide tips

Cross section 12x12 rom (1/2"x1/2")

Carbide tips are considerable more wear­resistant than the SS tools. They must not be sharpened. Each carbide tip has 3 cutting edges on each side. If one cutting edge is worn or broken, turn the carbide tip 1200 and reclamp.

The turning toolholders and their cor­responding carbide tips are illustrated and described in the catalog.

Clamping the Turning Tools

Turning tools have to be clamped so that the main cutting edge is at exact center height. Therefore with the single tool­holder and the fourway toolpost, metal sheets with the required thickness must be placed under the tools.

37

1. Clamping ,with the Single-Toolpo~t Distance from top slide to center height is 23 mm (0,9")

2. Clamping with the 4-Way Toolpost

Max. cross section: 12 x 12 rnm (1/2" x 1/2") The four-way toolpost is placed on the top slide and fixed with the reversible clamping lever. To reset the clamping lever, lift it and turn to the conveni­ent position.

3. Clamping with the Quick-Change Toolpost

Max. cross section: 12 x 12 rnm (1/2" x 1/2"). Toolholder see catalog

Note:

Clamp the tools with as little overhang as possible. If the tools extend too far, they are deflected by the cutting pressure and would cause an irregular workpiece surface.

38

Mounting

1. The basic element is placed onto the centering bolt of the top slide and tightened with the collar bush (1) and the hexagon nut (2).

2. Turn the clamping bolt (3) counter­clockwise and insert the toolholder from the top.

3. Loosen the socket head screw (4) and turn the knurled nut (5) until the main cutting edge of the tool is at exact center height. By retightening the socket head screw (4) I the knur­led nut is countered.

4. Clamp the toolholder with the clamp­ing bolt (turning it clockwise) .

Mounting the Machine Lamp

Mount the holder (1) with the hexagon screws, washers and nuts to the splash guard. Insert machine lamp into holder bore and clamp it with the flat head screws (2).

If no splash guard is mounted, bolt the holder to an appropriate place (work­bench, wall etc.)

Electrical connection see page13~15

--------+2

The Coolant Equipment

Assembly instructions are packed with the coolant equipment.

Clamp the flexible metal hose to the cross slide with the T-nut screw and he­xagon nut. Electrical connection, see page 14/15.

39

The Chip Guard For assembly instructions, see spare parts list.

Mounting

Remove the two set screws from the lon­gitudinal slide and mount the chip guard with the two socket head screws

The two set screws on the longitudinal slide prevent the ingress of swarf, etc. and should be replaced again when chip guard is dismounted.

The Toolpost Grinder

.t.'echnical Data

Spindle speeds: 13.000 rpm. 10.000 rpm. 7.000 rpm.

Distance between mounting base and grind­ing base 23 mm (0,9")

Motor: IEC-standardized motor

Motor capacity: 185 Watt

lntermittant Duty: 60 %

Dust- and splashproof acc. to IP 54

Grinding wheels - Speeds

Straight grinding wheel for outside ~ grinding: dia. 80 x 10 x 20 mm

3traight grinding wheel for internal grinding: dia. 20 x 10 x 6 mm

Cup grinding wheel for face grinding: dia. 45 x 30 x 20 mm

Equipment

Toolpost complete with drive motor power supply cable, grinding arbors, service tools and a set of 3 grinding wheels, grit 80.

Electrical connection

There is no connection strip for the toolpost grinder in the electrical hous­ing of the lathe. Connect it to a sepa­rate plug (single-phase). The plugs must be provided with a grounding con­tact.

40

Mounting the toolpost grinder

Dismount the toolholder and fix the toolpost grinder on the top slide with the hexagon nut. Axis of grinding spindle and lathe must be parallel.

Adjustment of spindle speeds

There is a speed plate mounted on the main base which shows the belt positi­ons with the corresponding speeds.

1. Dismount the belt guard and loosen the two hexagon bolts (1).

2. Swivel motor towards the front and shift belt to the position for the required speed.

3. Swivel motor towards the back and clamp the motor so that the belts are tensioned correctly and tighten the two hexagon bolts. Remount belt guard.

Mounting the grinding wheels:

Straight grinding wheel: dia. 80 x 10 x 20 mIn (3.1S"xo .. 4"xo.8") Cup grinding wheel: dia. 45 x 30 x 20 mIn

( 1 . 8" xl. 2" xo . 8" )

1. Mount wheel guard.

2. Fix the wheel arbor (2) with the tensioning screw (3). The key face on the belt pulley serves for coun­terholding.

3. Mount the grinding wheel onto the arbor and tighten it with the nut (4). The key face on the arbor serves for counterholding.

2+----------------

4+---------f,~

41

Dismounting the arbor (2) from the grind­ing spindle

Turn the pressure screw (5) into the in­side thread.of the arbor; this causes the arbor to be ejected. The key flats on the belt pulley serve for counter­holding.

5 2 Mounting the internal grinding arbor and grinding wheel dia. 20 x 10 x 6 mm ( 0 • 8" xo • 4 " xo . 24 " )

1. Turn the stud (6) into the grinding spindle.

2. Screw the arbor onto the extending end of the stud so that it fits tightly on cone of the grinding spindle. The key flats on the arbor and on the belt pulley serve for tightening.

The grinding wheel is mounted as illus­trated.

6

Important Tips

Speed of the workpiece: max. 110 rpm.

Feed of the toolpost grinder should be ap­proximately 2 mm (0,1") per revolution of the workpiece clamped in the lathe.

Dress grinding wheels.

The guideways of the lathe must be care­fully covered before grinding. The grind­ing dust would damage the precision guideways.

Accident Prevention

Always wear eye protection during grinding.

Never work without pulley and disc guards.

Read instructions carefully before mount­ing discs.

Grinding discs must be stored so that they are protected from any possible impact.

The bore of the grinding wheel may not be further enlarged, as this would cause breakage.

A reasonance test should be carried out be­fore mounting the grinding wheel,

Before using a new grinding disc, a test run should be carried out.

Dress discs which run out of balance.

Follow general rules for accident preven­tion.

42

Adjustments

1. Adjustment of the main spindle bearings

The precision main spindle bearings are correctly adjusted and preloaded at the factory, so that the main spindle runs without play. If play becomes evident after considerable use, tQe bearing must be adjusted.

2

~~j~~!~~~!_~~_!~~_e~~~~~~~~ Loosen set screw (1), tighten clamping nut (2) clockwise with a pin spanner. Then re-tighten the set screw again to secure nut.

Control: Disengage sliding gears in the headstock. Set reversing gear into neutral position. If the cnuck is turned strongly by hand, then the spindle should make one more free revolution.

43

Note: Excessive pre loading of the bear ings will cause unnecessary heating-u. and wear of the bearings.

2. Compensating play of the cross slide spindle in the cross slide nut

Necessary when cross slide does not move .. when the handwheel is turned a certain angle.

~~j~~~~~!.:.. Dismount the top slide and adjust set screw until backlash is compensated.

~~~~!;~~~.:.. The cross slide should run smoothly. Ex­cessive adjustment causes unnecessary wear of the cross slide nut.

------3. Compensating play of the top slide spindle in,

the top slide nut [

Necessary when top slide does not move when the handwheel is turned a certain angle. - Cross and top slides are equipped with gibs. Adjustment of play­free guidance is done with the set screws (l), which press onto the gib via the pressure pins.

~~l~~!~~~!.:.. Dismount the top slide and adjust set screw (1) on the bottom side of the top slide, until backlash is eliminated.

~!:~~~~~~~ Dismount the top slide and adjust set screw (1) on the bottom side of the top slide, until backlash is eliminated. ------t. Adjustment of the dovetail guideways of

cross and top slide

Cross and top slides are equipped with gibs. Adjustment of play-free guidance is done with the set screws (1), which press onto the gib via the pressure pins. The hexagon nuts (2) are for se­curing the set screws (countering).

44 ..

~~;i~~~~~~~~ Loosen hexagon nuts and adjust set screws until slides run without play, but smoothly. When counterirg hexagon nuts, hold the set screw with a screw­driver in the adjusted position, to prevent further turning of the set screW. Further turning would clamp the slides. ------5. Compensating of too much play between

half-nuts and leadscrew

Unscrew the socket head screw (1) 2 or 3 turns. Engage the half-nut complete­ly with leads crew by means of half-nut lever.

Now turn in the socket head screw un­til the other part of the half-nut is touched, but not moved. Now make a further half turn of the socket head screw and the correct play will exist between half-nut and lead­screw.

Note: This correct play does not in­fluence the precision of cut threads. Without this play, there is the danger of rubbing and unnecessary wear.

6. Adjustment of half-nut guidance

If the half-nut lever turns downwards by itself during thread-cutting, the guidance must be adjusted.

~9:i~~!~~::!:. Loosen hexagon head screws (2), adjust set screw (3). Re-tighten hexagon head screws again.

~~~~~~::~:. The operation of the half-nut lever must be smooth.

------

45

7. Replacing the shearing-pin (1) on the leadscrew

If the shearing pin breaks through ove loading or incorrect handling of the machine, replace it only with an origi~ nal shearing pin.

Procedure:

- Dismount change gear and spacer bush.

- Remove bearing. bush (1) and rest of the shearing pin on the leadscrew with a punch.

Remount bearing bush and insert ori­ginal shearing pin.

Recommendations for Lubrication

The machine should be serviced accor­ding to the lubrication plan. The tem­perature referred to with the viscosi­ty data is 40°C (100°F - ISO STANDARD).

1. Gearing, Vertical unit

Resistant to aging, non-foaming, corro­sion preventiv~with good viscosity temperature coefficient.

With normal temperature conditions: Oil with viscosity 46 mm2/sec. (cSt)· at 400C (100°F).

For ex. CASTROL HYSPIN AWS 46.

For extreme temperatures: -a) under OoC, viscosity 34 mm2/sec.

(cst) at 40°C (100°F).

For ex. CASTROL HYSPIN AWS 32

I

b) over OOC, oil with viscosity 68 mm2/ sec. (cSt) at 40°C (1000F).

For ex. CASTROL HYSPINAWS 68

2. Guideways

Pressure absorbing, corrosion-protec­tive oil with stick-slip reducing qua­litie~. 73 mm /sec. (cSt) at 40°C (100°F).

For ex. CASTROL MAGNA BD 68 This oil corresponds with the Cincin­nati-Milling Specifications P47.

47

3. Greasing points

Lithium-reinforced mUlti-purpose gre~se with high dropping point. Penetration approx. 285 (consistency No.2) .

For ex. CASTROL SPHEEROL EPL 2 ,This grease has an operating tempera­ture from -30°C to +llooC.

4. Coolant

For close tolerance work with high sur­face quality, combined with long tool use, we recommend emulsions such as

CASTROL CLEAREDGE EP

Recommended mixing ratio 1:30. The transparent microemulsion with EP-addi­tives is extremely resistant to attack by microorganisms. It offers good cor­rosion resistance, does not stick, does not offend the skin. The smell of this coolant is pleasant.

c CU -D. c o .-... CU (.) .-...

-J:l :::s

..J

0---------_

N-------------~-----,~----~

~ ___ -l!L

48

Greasing Points (With Grease Gun)

Pas. Lubrication position Frequency

1 Tailstock ap. 24 hours

2 Top slide ap. 24 hours

3 Longitudinal slide ap. 24 hours

4 Change gear bolts ap. 24 hours

Greasing Points (Apply With Brush)

Pas. Lubrication points Frequency

5 Change gears ap. 24 hours

6 Toothed rack ap. 24 hours

Oil (With Oil Can or Brush)

Pas. Lubrication points Frequency

7 Bed guideways daily

8 Cross slide guidance daily

9 Top slide guidance daily

10 Tailstock ram daily

11 Leadscrew daily

12 Pinion weekly

13 Vertical column weekly

14 Adjusting spindle weekly

Oil Bath: Vertical Unit

Gears are running in oil bath Oil quantity: approx. 0,4 litres

Note:

Correct oil level is in the middle of the oil level gauge at the vertical po­sition of the gearing head.

15 Oil level gauge

16 Oil filling and drain screw

Frequency of oil change: ap. 300 hours

Tips

The bearings of the main spindle are greased for life time.

- After working with coolant clean and lubricate all machined parts immedi­ately to prevent rust.

If the oil on the guideways is re­sined, remove it with petroleum.

- Keep lathe clean and lubricate it to ensure accuracy for long time.

c E -E \5 "C CI) CI) c.. III en c

10

:;: 1 -::l o

"C CI) CI) Q. III en 160 c :;: -::l o

400

300

200

0 90 80 70

60

50

40

30

20

0

7

Cutting Speeds

50 Cy~les

~ ~III ,,0. V ~ )/ ~ '/ W ~ .(~.

II / In 8-/' III / 1,/

/ /I' / V ~. ~~ '-$'~q/ LV 11'11' /

,. ~

,,l>L ~ V R0 / / / / I'

.'0 . / / l'" / / / }I'

/ / V I' /' ./ / ./ /

II' V /' V V. /

/ / V V II' /v / / / ./ /

/ /111 /v / V /

V /I' V V / II'

/ 11'/ V /

V V / / V / V /V / 3 5 20 30 40 50 60 708090 11, 150 200 250 300 350

10 100

Diameter of workpiece in mm

60 Cycles

2

diameter of workpiece in mm

50

400

Approximate values for cutting speed - Cutting angle - Lubricant

[urnlng tool

Values valid for dry cutting with:

High - speed steel tools for cutting speed v60 ( age 60min.) Carbon tipped tools for cutting speed v240 (age 240min.) Side angle X ;450, point angle E. ; 900, angle of inclination "A. ; O ... So,

for light alloy and plastic ;>v; 5: .. 100.

Cutting speed

These valu'as hold good for cuts up t02mm deep, over2mm the cutting speed should be reduced by 10 - 20%.

1) SS ; high speed steel Sl Hl Gl ; tipped tools E; Cutting emulsion P co paraffin l = air

Workpiece Tensile 1 ) Cutting angle Feed in mm/rev. Coolant and lubricant

material strength Tool clearance/top 0,1 0,2 0,4 !O,S in kp/mm 2

4- cutting speed v Roughing Finishing 4-ex" to m/min

Steel St 34, up to 50 SS S 14 60 45 34 E E or P

St 37, St 42 S, 5 10 2S0 236 200 170 SS 8 14 44 32 24

8t 50, 8t 60 50 ... 70 81 5 10 240 205 175 145 E E or P 88 8 14 32 24 18

8t 70 70 ... 85 S1 5 10 200 170 132 106 E Ear P 88 8 10 34 25 19

Cast steel 50 ... 70 Sl 5 6 118 100 85 71 E dry

- 88 8 10 24 17 12 Alloyed steel 85 ... 100 8 1 5 6 150 118 95 75 E Ear P

Mn-8teel, Ct-Ni- 8S 8 6 16 11 8

steel, Cr-Mo-steel 100 ... 140 S1 5 6 95 75 60 50 E E or P

other alloyed S8 8 6 9,5 6 steels 140 ... 180 8 1 5 6 60 48 38 32 E Ear P

88 8 6 Tool steel 150 ... 180

8, 5 6 50 40 32 27 E Colza oil or P

hardness S8 8 0 32 18 13

Brinell C. 1.20,C. 1.25 200 ... 250 Hl 5 0 106 90 75 63 dry or E dry

Copper hardness 8S 8 0 125 85 56 alloys Brinell

80 ... 120 G1 5 6 600 530 450 400 dry,Eorl d,-y

88 8 0 63 53 43 Cast bronze

G1 5 6 355 280 23,6 200 Ear l dry

Light alloys 88 12 30 400 300 200 118 Ear P E or P

aluminium G1 12 30 1320 1120 950 850 '.oap spi- soap spi-

rit ,-it

Aluminium 88 12 18 100 67 45 30 alloys (11...13%8;) G1 12 18 224 190 160 140 E Oil8 IJ or P Magnesium 88 8 6 1000 900 800 750 dry or dry Or with

alloys* G1 5 6 1800 1500 1250 1060 with non non-combustible combust oil ible oil

Platies and S8 12 10 'hard rubber G1 12 10 300 280 250 224 dry dry Bakelite, Novo- 88 12 14 text,Pertinax G1 12 14 280 212 170 132 dry dry hard plastic

* Do not use with water or water mixtures (DANGER OF FIRE!)

51

Circuit Diagrams

Electrical Equipments

Connection Scheme

53

Wiring diagram - single-phase

A 13.176

85

1 ph. Std.

XI 11 N PE ® 0>--- I'

UI ::- Xl 3 4 5 6 7 8 !to

I k2 1 3

J 2 4 II 4

I

4 3

C 2

II I 1

I C Z2 I L_._._.J ml

accessories

Standard-Electric Version

Wiring diagram - three-phase

85 3ph Std.

LIL2L3N~ Xl ~- \.J!Y

bl

I Ib5 2

6

b6

2

I

U1 W1

W2 U2 V2 w2 U2 V2

1~·o·~1 ut V1 W1 U1 V1 W1

6 or Y Connection see M Motor Capacity Plate ~J~

/,,2

b7

A 13.177

11 12

I ! ,

I I I I i 1

I h1 I

_J accessories------~

, ,"

VI VI

I) Electrical Equipment Standard-Electric Version COMPACT 10

bl Main motor switch

kl Condenser main motor (only single phase)

xl Clamping strip

ml Main motor

b5 Motor switch vertical unit

b6 Motor switch coolant pump

b7 switch machine lamp

• h1 Machine lamp

k2 Condenser vertical motor

k3 Condenser coolant pump

m2 Mqtor vertical unit

m3 Motor coolant pump

Accessories

SINGLE-PHASE CONNECTION

Xl Clamping strip

Main motor

Ll (1) Phase R

N(2) Neutral wire

PE Grounding wire Sl ( connec ted to grounding strip)

Vertical unit

3 Phase R (wire no.

4 Phase S (wire no.

5 Phase T (wire no.

6 Condenser vertical unit

7 Condenser vertical unit

Coolant pump

8 Phase R

9 Neutral wire

10

Machine lamp

11 Phase R

12 Neutral wire N

1 )

2)

3)

Note: the grounding wires are connected to the grounding strip.

THREE-PHASE CONNECTION

Xl Clamping strip

Main motor

Ll (1) Phase R

L2(2) Phase S

L3(3) Phase T

N(4) Neutral wire N

PE Grounding wire Sl (connected to grounding strip)

Vertical unit

5 Phase R (wire no.

6 Phase S (wire no.

7 Phase T (wire no.

Coolant pump

8 Phase R

9 Phase S

10 Phase T

Machine lamp

11 Phase R

12 Neutral wire N

1)

2)

3)

Note: the grounding wires are connected to the grounding strip.

~iring diagram - single-phase

A 13.178

85

1 ph. VDE

Xl Ll N P6'>-___ @

U'I 0- Xl

3 4 5 6 1 8 0 1112

~. :-l I

I 1 3

I J 6 I b5 67

I 2 4 4

I I I I I I I

4 3 2 Kabel Nt'

1 I C ZI r-- -l

I I I I

I I I I hI . C Z2 J

Lm2 _J L __ ._._. ml

accessories

VDE-Electric Version

Wiring diagram - three-phase

W2 U2 V2 W2 U2 v2

m 1~·o·~1 U' v' W'

l:,. or Y Connection see Motor Capacity Plate

85. 3ph. VDE

rl 6 1

3 5

Ib5

2 ~ b6 4 6

I , I I I

: \ 3"-' rn3

8 9

2

A 13.179

10 11 12

5 13l b7 I 6 2

I I I I

I

I i hI I ,

~-- - ._--._-- __ .J accessories

II)

al

bl

kl

xl

ml

bS

b6

b7

UI hi ..... k2

k3

m2

'-, m3

Electrical Equipment VDE-Electric Version COMPACT 10

Main and emergency-off switch with low­volt release (cl - main relay) Main motor switch

Condenser main motor (only single phase)

Clamping strip

Main motor

Motor switch vertical unit

Motor switch coolant pump

Switch machine lamp

Machine lamp

Condenser vertical motor

Condenser coolant pump

Motor vertical unit

Motor coolant pump

Accessories

SINGLE-PHASE CONNECTION

Xl Clamping strip

Main motor

Ll (1) Phase R

N(2) Neutral wire

PE Grounding wire Sl (connected to grounding strip)

Vertical unit

3 Phase R (wire no.

4 Phase S (wire no.

5 phase T (wire no.

6 Condenser vertical unit

7 Condenser vertical unit

Coolant pump

8 phase R

9 Neutral wire

10

Machine lamp

11 Phase R

12 Neutral wire N

1)

2)

3)

Note: the grounding wires are connected to the grounding strip.

THREE-PHASE CONNECTION-

Xl Clamping strip

Main motor

Ll (1) Phase R

L2(2) Phase S

L3(3) Phase T

N(4) Neutral wire N

PE Grounding wire Sl (connected to grounding strip)

Vertical unit

5 Phase R (wire no.

6 Phase S (wire no.

7 Phase T (wire no.

Coolant pump

8 Phase R

9 Phase S

10 Phase T

Machine lamp

11 Phase R

12 Neutral wire N

1)

2)

3)

Note: the grounding wires are connected to the grounding strip.

~iring diagram - single-phase

A 13.178

95

1 ph. VDE

Xl Ll N Pci'>-___ @

al __ -~l~=l

Xl 3456180

I :'-l I

J L---()6 - 0-+-+--., I I" I I I

67 2 4

I 2 Kabel Nr'

l 4 3

C

i---'l I I I I C Z2 I I 1,--·_·_J Lm2

h1

accessories

11 12

1 3 I'

4 I

I

I I

I _J

VDE-Electric Version

Wiring diagram - three-phase

a1 ~

W2 U2 V2 W2 U2 v2

1~·o·~1 u~ v, W'

D, or Y Connection see Motor Capacity Plate

95. 3ph. VDE

\. 3~ 1m2 rn3

A 13.179

8 9 10 11 12

5 l3l b7 I

6 2

hl

I I 1

I

I I I I

L ~ _. __ .J L-____________________________ ~a~c~·cessorl~·e~s~-________ ~

Wjrjng diagram - single-phase

A 13.180 NPI!

~ 85

lph. Fr.

m4

24V

Xl

VI oo

Kobel

hI

accessories

Special Safety Electric Version

Wiring diagram - three-phase

24V

b1 r-I L

b7

W2 U2 V2 W2 U2 V2 I

m [~·o·~li Ul V1 W1 U1 V1 WI I

h1

m2 __ m3

~ or I( Connection see Motor Capacity plate accessories

A 13.181

I ,cl

III) Electrical Equipment Special Safety Electric Version COMPACT 10

al Main and emergency-off switch with low­volt release (cl - main relay)

bl Main motor switch

b2 Mushroom off switch

b3 Micro switch be'lt cover

b4 Micro switch chuck guard

kl Condenser main motor (only single phase)

xl Clamping strip

ml Main motor

~ b5 Motor switch vertical unit

b6 Motor switch coolant pump

b7 Switch machine lamp

hl Machine lamp

k2 Condenser vertical motor

k3 Condenser coolant pump

m2 Motor vertical unit

m3 Motor coolant pump

m4 Transformer

Accessories .

SINGLE-PHASE CONNECTION

Xl Clamping strip

Main motor

Ll (1) Phase R

N(2) Neutral wire

PE Grounding wire 81 (connected to grounding strip)

vertical unit

3 Phase R (wire no.

4 Phase 8 (wire no.

5 Phase T (wire, no.

6 Condenser vertical unit

7 Condenser vertical unit

Coolant pump

8 Phase R

9 Neutral wire

10

Machine lamp

11 Phase R

12 Neutral wire N

1)

2)

3)

Note: the grounding wires are connected to the grounding strip.

THREE-PHASE CONNECTION

Xl Clamping strip

Main motor

Ll (1) Phase R

L2(2) Phase S

L3(3) Phase T

N(4) Neutral wire N

PE Grounding wire 81 (connected to grounding strip)

Vertical unit

5 Phase R (wire no.

6 Phase S (wire no.

7 phase T (wire no.

Coolant pump

8 phase R

9 phase 8

10 Phase T

Machine lamp

11 phase R

12 Neutral wire N

1)

2)

3)

Note: the grounding wires are connected to the grounding strip.

A 13.183

Switching Scheme COMPACT 10

Main switch

a1 R S T 13 U V W 14

0 , . - - - -- - - f

1 x x x * Motor switch single phase

b1 1 3 5 7 9 11 2 4 6 8 10 12

=t:D x x x - - x

0 - - - - - -:til x x - x x -

Motor switch three phase

b1 1 3 5 7 9 2 4 6 8 10

=t=D x - - x x

0 - - - - -:f:[] - x x - x

60

Main switch (only· valid for A13180 + A13181)

al Ll L2 L3 1 3 U V W 2 4

0 - - - - -- - - X ¥ , X X X * *

5 6 -¥

*

SERVICETEILE

SERVICE PARTS

PIECES DE SERVICE

1

36-

19

35-

34

33

32

19-------P>~---1

18------'

15----

I

I 17

38

2

41

38

42

38

43

53 52

22

38 37 55

10 9 8

-

I C6A 000 310 Zwischenlage 0,09 Intermed.plate 0.09 Piece intermed. 0,09 ZSR 76 4822 BZ4.8x22 DIN 7981 Blechschraube Sheet metal screw Vis en tole

49 C3A 062 040 Druckfeder Compression spring Ressort de compression 50 BIA 000 050 Klemmleiste Clamping piece Reglette de barnes 51 ZMU 34 0600 M6 DIN 934-6 Sechskantmutter Hexagon nut Ecrou hexagonale 52 B5A 000 150 Dichtung 1 Seal 1 Joint d'etancheite 1 53 B5A 000 160 Dichtung 2 Seal 2 Joint d'etancheite 2 54 B5A 150 000 Spindelstockabdeckung Headstock cover Tole de couverture 55 B5A 000 100 Deckblech Sheet Tole 56 B5A 140 000 Vorgelegeriemensch. Countershaft pulley Paul i e 57 B5A 000 120 Vorschubtabelle metro Feed chart metric Plaquette d'avance metro

B5B 000 120 Vorschubtabe 11 e zollo Feed chart inch Plaquette d'avance/pouces 58 ZMU 34 1000 MIa DIN 934-6 Mutter Nut Ecrou 59 ZSB 25 1050 B 10,5 Scheibe Washer Randell e 60 B5A 000 130 Namensch il d Name plate Ecusson

Pos. Ref. No. DIN Benennung Description Designation

Grundausstattung Basic Eguiement Eguipement de base

1 ZWZ 37 1713 17x13 DIN 837 DoppelringschlUssel Ring spanner Cle double a oeil 2 ZWZ 94 1300 SW13 DIN 894 EinmaulschlUssel Single-ended spanner Cle de service 3 ZWZ 95 0810 8x10 DIN 895 DoppelmaulschlUssel Open-ended spanner Cle plate simple 4 ZWZ 11 0600 SW6 DIN 911 Sechskantschr.dreher Hexagonal key Cle a six pans 5 A2Y 030 010 SW5 Sechsk.stiftschlUssel Hexagonal key Cle a six pans 6 ZWZ 99 0012 12K Fettpresse Grease gun Pompe a graisse 7 C6A 000 100 DistanzhUlse Spacer Douille d'ecartement 8 C6Z 200 060 Wechselrad 60 Gear 60 Engrenage 60 9 ZRM 45 7630 Keilriemen 7M-630 V-Belt Courroie trapezoidale

10 ZRM 45 7925 Keilriemen 7M-925 V-Belt Courroie trapezoidale 11 B2A 000 420 Kornerspitze MK2 Lathe center MT2 Contre-pointe CM2 12a C6A 000 330 Kornerspitze MK4 Lathe center MT4 Contre-pointe CM4 12b C6E 000 330 Kornerspitze MK5 Caml. Lathe center MT5 Caml. Contre-pointe CM5 Camlock

13+1 C6A 090 000 Drehherz Lathe dog Toe de tour 14 ZSR 33 0835 M8x35 DIN 933-5.6 Sechskantschraube Hexagonal screw Vis hexagonale

C6A 000 320 Mitnehmerbolzen Hal ding bol t Entraineur de toe

4

3

2

-~ 1

6 15

5

14 4

13-- 'I'

11

12a .

7--@ 12b

8

~ 9

~ 10

5

Pas.

1-11

1-15

1 2a 2b 3

4 5 6 7 8 9

10 n 12

15

9 8 3 I

7 6 11 4 10 5

Ref. No. DIN

B5A 030 000

B5E 030 000

B5A 030 010 B5A 030 020 B5E 030 020 B5A 030 030 B5E 030 030 B5A 030 040 B5A 030 050 B2A 030 060 ZST 17 0405 M4x5 DIN 417-5.8 ZRG 28 0050 B5 DIN 127 ZSR 12 0516 M5x16 DIN 912-6.9 ZLG 32 0096 32009XA/86 E3A 010 llo B2A 010 080 DIB 030 440

I DIB 030 450 D1B 030 460

Benennung

GruPQe SQindelstock

Gr. Spindel stock Caml.

Spindelstock Hauptspindel Hauptspindel Camlock Riemenscheibe Riemenscheibe Camlock Dichtungsscheibe Deckel Druckscheibe Gewindestift Federring Zylinderschraube Kegelrollenlager Mutter Druckfeder Exzenterspanner Rastbolzen Schlitzschraube

6

Description Designation

Headstock compl. Ens. poupee fixe

Headstock Camlock co. Ens. Qoupee fixe Camlock

Headstock Poupee fixe Main spindle Broche principale Main spindle Camlock Broche principale Camlock Pull ey Poulie Pulley Camlock Poulie Camlock Sea 1 ing washer Rondelle d'etancheite Cover Couvercle Pressure disc Pastille de pointeau Set screw Vis pointeau Spri ng washer Rondelle-ressort Socket head screw Vis 6 pans creux Taper rolled bearing Roulement a rouleaux con. Nut Ecrou Compression spring Ressort de compression Excentric Excentrique Bolt Boulon Slotted screw Vis

7 6 3 5 4 2 4

Pos. Ref. No. DIN Benennung Description Designation

1-7 B5A 060 000 Gruppe Wendeherz Feed reverse attachm. Inverseur de marche

1 B5A 061 000 Wendeherzkorper Body Corps 2 B5A 062 000 Wenderad Reverse gear Engrenage d'inverseur 3 B5A 063 000 Herzrad Centra 1 gear Engrenage principal 4 ZSB 10 0161 SSlox16x1,2 StUtzscheibe Supporting ring Rondelle 5 ZRG 71 1010 W10x1 DIN 471 Sicherungsring Retaining ring Anneau de retenue 6 ZRG 71 1210 W12x1 DIN 471 Sicherungsring Retaining ring Anneau de retenue 7 ZSB 10 2181 SS12x18x1,2 StUtzschei be Supporting ring Rondelle

7

7 11 3 2 12 8 9

4 5 10

8

Pos. Ref. No. DIN Benennung Description Designation

1-13 B5A 070 000 • Gruppe Rad.erschere Quadrant complete Ens. lyre

1 B5A 070 010 Raderschere Quadrant Lyre 2 C6A 000 140 Wechselrad 90 Change gear 90 Engrenage 90

3 C6A 000 130 Wechselrad 30 Change gear 30 Engrenage 30

4 C6A 080 070 Wechselrad 120 Change gear 120 Engrenage 120

5 C6Z 200 020. Wechselrad 40 Change gear 40 Engrenage 40

6 C6A 080 030 LagerbUchse Bear:ing bush Coussinet 7 C6A 080 040 Mutter Nut Ecrou 8 C6A 080 020 Achse Axis Axe 9 C6A 080 050 Druckscheibe Pressure washer Disque de pression

10 e6A 080 060 Nutenstejn T-nut Boulon tete carree 11 ZSB 02 6000 6000/K2 Ausgleichscheibe Compensating washer. Rondelle de compensation

12 ZNP 01 2000 INA NIP A2 Schmiernippel Grease nipple Graisseur

13 ZFD 85 4418 A4x4x18 DIN 6885 PaBfeder Parallel key Clavette parallele I

9

. I

2:!--------l ~ ~ -il])])-tJJlIllll~~

N---~~ ~ .. ~ ~/\\\

S2--.~ ,/ ~T\ -.::t t:(, t9) \ N------~--~~ \ \

\ \ \ \

"'------~ co _____ _ /~ / _____________ ~IJ')

~ N

IJ')-----~

,-------

co ----','<'

--~~ ~-.--~---~-~

10

Pos.

1

2 3

4

5

6

7

8

9

10 11

12

13 14 15 16 17 18 19 20 21 22 23 24 25 26

Ref. No.

B5A 010 000

B5B 010 000

B5A 010 010 B5A 010 020 B4A 040 all C6A 610 080 C6B 010 086 B2A 000 080 H4A 000 300 C6A 010 170 C6A 010 150 D1R 010 020 C6B 010 110 C4A 010 020 C6A 010 100 C6A 010 060 C6B 010 060 C3A 062 040 C4A 010 190 C4A 010 160 C6A 036 000 ZNA 76 0146 ZFD 88 0337 ZMU 80 0800 ZSB 12 1003 ZSR 33 0616 ZST 51 0610 ZSR 12 0640 ZST 06 0624 ZST 17 0620 C6A 130 000

DIN

1,47x6,35 3x3,7 DIN 6888 NM8 DIN 980-8 10x16xo.,3 M6x16 DIN 933-5.6 M6x10 DIN 551-5.8 M6x40 DIN 912-6.9 6x6x24 DIN 7 M6x20 DIN 417-5.8

Benennung Description

Gr. SchloBkasten metro Apron metric

Gr. SchloBkasten zoll. Apron inch

SchloBkasten SchloBruutterhebel Handrad Skalenring metrisch Skalenring zollig Bogenfeder lwi schenri ng Handradritzel Zahnstangenritzel Schi 1 d metri sch Schild zollig FUhrungsp 1 a tte Bogenfeder

Apron Ha lf nut handl e Handwheel Graduated ring metric Graduated ring inch Feed spring Ring Handwheel pinion Traverse pi ni on Plate metric Plate inch Guide plate Feed spri ng

SchloBmutter metrisch Half nut metric SchloBmutter zollig Half nut inch Druckfeder Funktionsschild Tangent; a 1 s ti ft Schaltbolzen Kerbnagel Scheibenfeder Sicherungsmutter PaBscheibe Sechskantschraube Gewindestift Zylinderschraube Zyl i ndersti ft Gewindestift Drehbarer Konusgriff

11

Compression spring I ndi ca tor plate Pin Control lever Rivet Woodruff key Securing nut Shim ri ng Hexagon head screw Set screw Socket head screw Parallel pin Set screw Handle

Designation

Ens. tablier metrique

Ens. tablier en pouces

Tablier Axe du levier de noix Volant Bague graduee metrique Bague graduee en pouces Lame ressort d'entrainem. Anneau Pignon du volant Pignon de cremaillere Plaquette metrique Plaquette en pouces Plaque de guidage Lame ressort d'entrainem Noix metrique Noix en pouces Ressort de compression Plaquette indicatrice Goupille tangentielle Levier de manoeuvre Rivet de fixation Clavette di sque Ecrou de surete Rondelle Vis hexagonale Vis pointeau Vis 6 pans creux Tige de serrage Vis pointeau Levier spherique

15

2 ---~

3

22

5

7---

22

6

~8

34

11

14

37

45

~

42

12

13

26

~----33

19

~~1--___ 27

//'LP' 35 4

21

25

24

-----28

8

12

30

9

23

1

2

3

4

5

S

7

B

9

10

11

12

13

14

15

CSA 000020

CSA 000030

CSA 000040

CSA 000050

CSA OOOOSO

CSA 000070

CSA OOOOBO

CSA 000 090

CSA 000170

CSA 000240

CSA 000250

C3A 000050

C3A 000200

C4A 000120

C4B 000120

B2A 000140

1S ZSR 330S1S

17 ZSR 31 0845

1B ZSR 120S12

19 ZSR 120S10

20 ZSR 120B40

21 ZSR 120B35

22 ZSR 840408

23 ZSR 840420

24 ZST 53 OSOB

?5 ZST 51 0812

i 2S ZST 51051S

27 ZST OB 0510

28 ZST 71 040B

30 ZHL B10310

.31 ZSB 250S40

32 ZSB 25 OB40

33 ZM U 34 0500

34 ZNP 01 2000

35 ZKG 00 231S

3S ZSR 12081S

S5A 020000

SSB 020000

37 85A 020 010

85B 020010

38 CSA 020 020

39 CSA 020 030

CSB 020030

40 CSA 020 040

41 CSA 020050

CSB 020050

42 C6A 130000

MSx16DIN933-5.S

M8x45DIN931-5.6

MSx12DINS912-S.9

MSx10 DIN 912-S.9

M8x40 DI N 912-S.9

M8x35DIN912-

M4xB 01 N84-4.B

M4x20DINB4-4.B

MSxB DI N 553-5.B

MBx12DIN551-5.8

M5x16DIN551-5.8

5h8x10DIN 7

4xB DI N 1471-S.8

3x10DIN 1481

B6,4 DIN 125

BB,4DIN125

M5 DIN 934-5

NIP A2

3/1S DI N 5401

MBx1SDIN912-S.9

Schlitten

Quersupport

Querleiste

Abdeckblech

Abstreifer

Abstreifer

Abstreiffilz

Abstreiffilz

Abweiser

KlemmstUck

Anschlagschraube

Bettleiste

Druckstift

Quermutter metro

Quermutter z611ig

Nachstellschraube

Sechskantsch raube

Sechskantschraube

Zylinderschraube

Zylinderschraube

Zylinderschraube

Zyl i nderschraube

Zylinderschraube

Zylinderschraube

Gewindestift

Gewindestift

Gewindestift

Zylinderstift

Kegelkerbstift

SpannhGlse

Scheibe

Scheibe

Sechskantmutter

Schmiernippel

Stahlkugel

Zy I i nderschrau be

Gruppe Querspindel metr

Gruppe Querspindel

z611ig

Querspindel metro

Querspindel zollig.

Querspindeltriiger

Skalenschild metro

Skalenschild z611ig

Handrad

Skalenring metro

Skalenring z611ig

Orehbarer Konusgriff

13

Slide

Cross-sl ide-table

Gib

Cover mount

, Wiper plate

Wiper plate

Felt wiper

Felt wiper

Wiper block

Clamping block

Stop screw

Keep plate

Pressure pin

Cross slide nut metro

Cross slide nut inch

Adjusting screw

Hexagonal screw

Hexagonal screw

Socket head screw

Socket head screw

Socket head screw

Socket head screw

Flat head screw

Flat head screw

Set screw

Set screw

Set screw

Parallel pin

Grooved adjusting pin

Lock pin

Washer

Washer

Hexagonal nut

Grease nipple

Steel ball

Socket head screw

Cross slide screw metro

compl.

Cross slide screw inch

compl.

Cross slide screw metro

Cross slide screw inch

Lead screw mou nt

Shield metro

Shield inch

Handwheel

Graduated ring metro

Graduated ring inch

Cone knOb

Chariot

Su pport transversal

Lardon transversal

Couvercle

Plaquette de racleur posterieur

Plaquette de racleur posterieur

Racleur en feutre posterieur

Racleu r en feutre posterieur

Piece de racleur posterieur

Piece de serrage

Butee

Lardon longitudinal

Cheville pression

Noix du transversal metro

Noix du transversal en pouces

Vis de reglage

Vis hexagonale

Vis hexagonale

Vis 6 pans creux

Vis Spans creux

Vis Spans creux

Vis 6 pans creux

Vis a tihe cylindrique

Vis 11 tllte cylindrique

'(is pointeau

Vis pointeau

'vis pointeau

Tig e de serrage

Cheville de position

Goupille de serrage

Rondelle

Rondelle

Ecrou Spans

Graisseur

Bille en acier

Vis Spans creux

Ens. Broche transversale nue

metro

Ens. Broche transversale'nue

en pouces

1

Broche transversale nue metro

Broche transversale nue en pouces

Palier de la brocha

Plaquette metro

Plaquette en pouces

Volant

Bague graduee metro

Bague graduee en pouces

Bouton conique

r ---I 144

47

48

49

B2A 000080

ZFD 880337 3x3,7 DIN 6888

ZLG 600000

ZNA 760146 1A x6

ZSB 250840 B8A DIN 125

ZMU 800800 NM 8 DIN 980-8

18 ~~ 12 -@

11

13

22

4------~

17-----~

16------~

7

15

3---

24

10

6

Bogenfeder

Scheibenfeder

Rillenkugellager

Kerbnagel

Scheibe

Sicherungsmutter

, )

/' ./

14

Feed spring

Woodruff key

Ball bearing

Rivet

Washer

Securing nut

Lame ressort d'entrainement

Clavette disque

Roulement a billes

Rivet de fixation

Rondelle

Ecrou de surete

19

8

29

35

~--36

~--26

'--------20

5

~-----------------------25

C6G. 050000

C6D 050000

1 G6A 050010

2 G6A 050020

3 G6A 050031

4 G6A 050040

5 G6A 050050

6 G6A 050060

7 G6A 050070

8 G6A 050100

G6B 050100

9 G6A 050090

10 Dl Z 250060

11 C3A 050 060

12 G3A 050 030

13 G3A 050 050

14 ZMU 330801

15 ZSR 120820

16 ZST 510510

17 ZMU 340500

18 G3A 040 060

19 C6A 050 130

20 ZSR 120612

21 ZSR 120610

22 G6A 050 080

23 B2A 000 140

24 G6W 050200

25 D1 Z 350020

C6A 051000

C6B 051000

26 G6A 051 010

27 G6A 051 020

28 G6A 051 030

G6B 051030

29 G6A 051 040

C6B 051040

30 B2A 000 060

B2B 040030

31 B2A 000080

32 ZGF 385219

33 ZMU 80 0800

34 ZSB 25 0840

35 ZFD 880337

36 ZNP 011000

37

38

39

ZSR 980003

C6A 050120

ZSR 140256

M8 DIN 934-10

M8x20DIN912-6.9

M5x10DIN551-5.8

M5 DIN 934-5

Ml0

M6x30D I N912-6.9

M6x12DI N912-6.9

M6xl ODI N912-6.9

12x40xM5

NM8 DIN 980-8

B8,4 DIN 125

3x3,7 DIN 6888

1,47x6,35

BM2,5x6DIN7513

Gr. Obersupport metro

Gr. Obersupport zollig

Obersupport

Oberplatte

Spannring

Zentrierbol?en

Oberleiste

Nutschraube

Gradskala

Obermutter metro

Obermutter z61lig

Druckstift

T -Nutenstein

Spannklaue

Ballenscheibe

Druckfeder

Sechskantmutter

Zylinderschraube

Gewindestift

Sechskantmutter

Sechskantmutter

Zylinderschraube

Zvlinderschraube

Zylinderschraube

Ring

Nachstellschraube

Nutenstift

Nutenstift

Gr. Oberspindel metro

Gr. Oberspindel iollig

Oberspindeltriiger

Handrad

Skalenring metro

Skalenring z611ig

Oberspindel metro

Oberspindel z611ig

Skalenschild metro

Skalenschilel z6l1ig

Bogenfeder

Kegelgriff

Sicheru ngsmutter

Scheibe

Scheibenfeder

Schmiernippel

Hammerschraube

Symbolsch ild

Gewindeschneidschraube

15

Cornpound slide metro

Compound slide inch

Top slide

Bottom slide

SVliivel basEl

Centre bolt

Gib

T-nut screw

Graduated scale

Lead screw nut metro

Lead screw nut inch

Adjusting pin

T-nut

Tool clamp

Washer

Compression spring

Hexagonal nut

Socket head screw

Set screw

Hexagonal nut

Hexagonal nut

Socket head screw

Socket head screw

Socket head screw

Ring

Adjusting screw

Guide

Guide

Lead screw assembly

metro

Lead screw assembly inch

Lead screw mount

Handwheel

Graduated ring metro

Graduated ring inch

Lead screw metro

Lead srew inch

Shield metro

Shield inch

Feed spring

Handle

Securing nut

Washer

Woodruff key

Grease nipple

Rivet

Plate

Self tapping screw

Ens. Chariot. superieur metro

Ens. Chariot superieur en pOI'

Support superieur

Base du chariot

l)upport_orientaiJle

Boulon axe du porte-outil

Lardon

Boulon en T

Echelle

Noix du chariot superieur metro

Noix du chariot superieur

en pouces

Boulon de pression

Ecrou en T

Bride de serrage de I'outil

Rondelle spherique

Ressort de compression

Ecrou 6 pans

Vis 6 pans creux

Vis pointeau

Ecrou 6 pans

Ecrou 6 pans

Vis 6 pans creux

Vis 6 pans creux

Vis 6 pans creux

Bague

Vis de ri~glage

Douille-guide

Douille-guide

Ens. Broche du chariot

superieur metro

Ens Broche du chariot

superieur en pouces

Palier de broche

Volant

Bague grad\Jee metro

Bague graduee en pouces

Broche metro

Broche en pouces

Plaque metro

Plaque en pouces

Ressort arque

Levier spherique

Ecrou de surete

Rondelle

Clavette disque

Graisseur

Rivet de fixation

Plaquette

Vis taraud

2---

24----

21------

3 11

4------ /'/'

9---------- ( /' /'

/' /'

10 15 12 22 25 8

.~ ~:--,------- ! ~

::================= ~ .. ~ / I

6------------------ -,

18----------~ -

16

Pos. Ref. No. DIN Benennung Description Designation

CGC 040000 Gruppe Reitstock metro Tailstock metro Ens. Poupee mobile metro

CGO 040000 Gruppe Reitstock zollig Tailstock inch Ens. Poupee mobile en pouces

1 C6A 044000 Reitstockpinole metro Tailstock barret metro Canon de la poupee metro

C6B 044000 Reitstockpinole zollig Tailstock barret inch Canon de la poupee en pouces

2 C6A 040020 Triebschraube metro Lead screw metro Broche metro

C6B 040020 Triebschraube ziillig Lead screw inch Broche en pouces

3 C6A 040030 Zapfenfeder Key Clavette

4 C6A 040040 Bundlager Bearing Chouchet

5 C6A 040050 Skalenring metro Graduated ring metro Bague graduee metro

C6B 040050 Skalenring zOllig Graduated ring inch Bague graduee en pouces

6 C6A 040060 Unterlegkeil Wedge Clavette

7 C6A 040070 Klemmplatte Clamping plate Plaque de serrage

8 C3A 040070 Skalenschild metr. Shield metro Plaque metro

B2B 040030 Skalenschild zollig Shield inch Plaque en pouces

9 C6W 041 000 Reitstockgehause Tailstock housing Corps de la poupee

10 CGA 042000 Klemmhebel Clamp lever Levier de serrage

11 ZGF 161808 18xM8 GN 519 Zylinderknopf Cylindrical knob Bouton cylindrique

12 C6W 043000 Spannhebel Clamp lever Levier de serrage

13 ZGF 162310 23xM10 GN 519 Zylinderknopf Cylindrical knob Bouton cylindnque

14 H4A 000300 Zwischenring Ring Anneau

15 C6A 040090 Klemmbacke Clamp piece Piece de biocage

16 B2A 040070 Klemmstlick Clamp piece Piece de blocage

17 B4A 040011 Handrad 100 Hand wheel Volant

18 ZSR 31 1310 M12x100DIN931-5.6 Sechska ntschraube Hexagon head screw Vis hexagonale

19 ZSR 310650 M6x50 01 N931-5.6 Sechskantschraube Hexagon head screw Vis hexagonale

20 ZMU 808000 NM8 01 N980-8 Sicherungsmutter Securing nut Ecrou de surete

21 ZLG 51 1000 Axialrill enkugellager Thrust ball bearing Butees a billes

22 ZNP 01 2000 Schmiernippel Grease nipple Graisseur

23 ZRG 71 2512 25xl,2DIN 471 Sicherungsring Retaining ring Anneau de retenue

24 ZFD 880337 3x3,7 0 I N 6888 Scheibenfeder Woodruff key Clavette disque

25 ZSR 980003 1,4x6,35 Hammerschraube Rivet Rivet de fixation

26 B2A 000080 Bogenfeder Feed spring Ressort arque

27 C6A 040080 Drehbarer Konusgriff Handle Levier spherique

28 ZST 071232 12m6x32 01 N6325 Zyl i nderst ift Parallel pin Tige de serrage

29 ZST 170840 M8x40DIN417-5.8 Gewindestift Set screw Vis pointeau

30 C6A 044010 Skalenschild metr. Shield metr. Plaquette metr.

C6B 044010 Skalenschild zollig Shield inch Plaquette en pouces

--~~

17

13 14 16 17 18

12

11

01-"

Bel 2 Be' sc! ,c' ,c' f C

'

3

--4

5

6 I 20 19 10 9 8 7

Pos. Ref. No. DIN Benennung Description Designation

1 B5A 101 000 Deckel Cover Couvercle 2 B5A 100 010 Drehzahlschild 50 Hz Speed plate 50 Hz Plaquette de vitesses 50 Hz

B5B 100 010 Drehzahlschild 60 Hz Speed plate 60 Hz Plaquette de vitesses 60 Hz

3 ZEL 01 0006 BK 12 Klemmleiste Connection gib Lardon de connexion

4 ZDK 50 4209 TL-4-209 VerschluBstopfen Plug Bouchon filete 5 ZPG 10 0010 STP 13 Kabelverschraubung Screw type cond.fittg. Raccordement a vis 6 ZPG 10 0008 MZB 13 Kabelverschraubung Screw type cond.fittg. Raccordement a vis 7 ZPG 20 1350 PG 13,5 Gegenmutter Lock nut Contre-ecrou 8 F2A 100 010 Erdungsleiste Grounding connecti.on Lardon prise de terre 9 ZRG 26 0040 A4 DIN 127B Federring Spring washer Rondelle-ressort

10 ZSR 70 3513 B3,5x13 DIN 7971 Blechschraube Sheet metal screW Vis en tole 11 ZRG 26 0030 A3 DIN 127B Federring Spring washer Rondelle res sort 12 ZSR 70 2922 B2,9x22 DIN 7971 Blechschraube Sheet metal screw Vis en tole 13 ZSR 83 0412 M4x12 DIN 84 Zylinderschraube Flat head screw Vis a tete cylindrique

I )5 ZGF 23 1023 Griff komplett Switch handle compl. Ens. poignee ZSR 62 0316 M3x16 DIN963-4.8 Senkschraube Countersunk screw Vis tete fraise

I -~ ZGF 23 1021 Griff kompl ett Switch handle compl. Ens. poignee ..

18

17 18 19 20

B5A 100 000 100/50 ZMO 98 1100 2x ZME 200 090

B5B 100 000 110/50 ZMO 98 1110 2x ZME 200 090 ..-I

tl'> B5N 100 100/60 ZMO 99 1115 2x ZME 200 090 0 -ri 000 0 U}

ttl B5P 100 115/60 ZMO 99 1115 2x ZME 200 090 0

-a 000 ..-I M

I B5C 200 220/50 ZMO 98 1220 ZKO 15 2430 ZEL 190 003 ..-I 000 H r:r:l

B5E 200 000 240/50 ZMO 98 1240 ZKO 15 2430 N ZEL 190 012

B5S 200 000 220/60 ZMO 99 1220 ZME 200 092 ZEL 190 003

B5F 110 000 220/60 ZMO 99 3220

B5A 210 220/50 ZMO 98 3380 M ZEL 19 0017 000 0

tl'> 0 -ri

B5B 210 380/50 98 3380 ZEL 19 0004 U} 000 ZMO 0 ttl ..-I

..c: B5C 210 440/50 98 3440 M ZEL 19 0005 P4 000 ZMO

I H M

210 440/60 r:r:l 0005 B5G 000 ZMO 99 3440 N ZEL 19

19 • ..

. ~----- ----

2 15

9 10 11 12 13 14

J

7

20

'--------16

~------3

~-----8

1-------4

-------5

---------6

2 15

9 10 11 12 13 14

J

7

20

'--------16

r--------3

r------8

f-------4

-------5

---------6

Pos. Ref. No. DIN Designation

1 B5N 101 000 Couvercle 2 B5A 100 010 Plaquette de vitesses 50 Hz 3 ZEL 01 0006 BK12 Lardon de connexion 4 ZDK 50 4209 TL-4-209 Bouchon fil ete 5 ZPG 10 0010 STP 13 Raccordement a vis 6 ZPG 10 0008 MZB 13 Raccordement a vis 7 ZPG 20 1350 PG 13,5 Contre-ecrou 8 F2A 100 010 Lardon prise de terre 9 ZSR 83 0412 M4x12 DIN 84 Vis a tete cylindrique

10 ZGF 23 1023 Ensemble poignee 11 ZSR 62 0316 M3x16 DIN 963-4.8 Vis tete fraise 12 ZGF 23 1021 Ensemble poignee 13 ZMO 98 1220 Moteur avec condensateur en monophase

ZMO 98 3380 Moteur avec condensateur en triphase 14 ZKO 15 2430 Condensateur b1 ZEL 310 001 Commutateur en monophase

ZEL 310 003 Commutateur en triphase al/el ZEL 190 016 Commutateur principal en monophase

ZEL 190 010 Commutateur principal en triphase b2 ZEL 400 002 Ensemble bouton arret d'urgence m4 ZET 00 0040 Transformateur b3 ZEL 45 0010 Switch de securite d'arret 15 B5N 200 010 Corniere 16 ZEL 45 0030 Switch de securite d'arret

21

43----lili;

6------" 5------~

8------------" 24--~-------~

3--------------~

33---------~

15---------------~

27----------------~

46---

45----1

47------4r--~~~

44-----Iln'TI

28 24 4 31 2 30 32

--29

~-~ ~22

~~----_,~~-------24 I I I I

~I M-----23

17 13 16 14 18 20 18 19 11 21 26

Spannung Frequenz Ref. Nr. fUr Motor Ref. Nr. fur Kondensator

Voltage (V) Frequency Ref. Nr. for motor Ref. Nr. for condenser

Tension Frequence Ref. Nr. moteur Ref. Nr. condensateur

100 50 ZMO 61 1100 ZIVlE 200031

110 50 ZMO 611110 ZME 200032 220 50 ZMO 61 1220 ZME 200033 230 50 ZMO 61 1230 ZME 200033 240 50 ZMO 61 1240 ZME 200033 250 50 ZMO 61 1250 ZME 200034 100 60 ZMO 62 1100 ZME 200031 115 60 ZMO 62 1115 ZME 200035 220 60 ZMO 62 1220 ZME 200033

22

2

3

4

5

6

7

8

9

10

11

12

13

14

!l1S4 0 • D

SOD 000010

SOD 000020

SOD 000030

SOD 000040

SOD 000050

SOD 000060

SOD 000070

SOD 000080

SOD 000090

SOD 000100

SOD 000110

SOD 000120

SOD 000130

SOD 000140

15 SOD 000160

16 SOD 020000

17 ZFD 931500

18 ZS8 22 0530

19 ZSR 330516

20 ZSR 120516

21 ZSB 21 0430

22 ZGF 362506

23 ZRM 050406

24 ZSR 330512

25 ZSB 25 0530

26 ZSR 840410

27 ZSB 21 1050

28 ZSR 840416

29 ZSR 120416

30 ZFD 853316

31 ZLG 620206

32 ZFD 94 3461

33 ZNA 760144

34 SOD 000 150

35 SOD 000170

36 SOD 000180

37 ZSR 84 0308

38 ZSB 25 0320

39 ZST 131010

40 ZWZ 95 0810

SOD 000 190

ZWZ 110500

15x8,2xO,8 DIN 209

B5,3 DIN 2091

M5x 16 D I N933-5.6

M5x16DIN912-6.9

A4,3 DIN 9021

25xM6 DIN 6336

406 x 5 x 3

M5x12 DIN 933-5.6

B5,3 DIN 125

M4x10 DIN 84-4.8

A10,5 DIN 9021

M4x16 DIN84-4.8

M4x16 DIN912-6.9

A3x3x 1 60 I N 6885

34,6x20AxOA

1Ax4 DIN1476-4.6

M3x8 DIN84-4.8

A3,2 DIN 125

M1 Ox1 OOI.N913-45

8x10 DIN 895

SW19

SW5 DIN 911

ZPG 100008 MZB 13

ZME 200030

ZMO *

ZKO

Ref. Nr. siehe Tabelle

Ref.Nr. see table

Ref. Nr. voir tableau

Supportschleifmaschine TooJpost grinder

Korper Main base

Schleifspindel

Lagerflansch

Gewindering

Schleifdorn

Klemmschraube

Schl itzmutter

Scheibenschutz

Riemenscheibe

Spannscheibe

Motorriemenscheibe

Riemenschutz

Distanzscheibe

HUlse

Drehzahlschild

Triigerplatte

Tellerfeder

Scheibe

Sechskantschraube

Zy linderschraube

Scheibe

Sterngriff

Keilriemen

Sechskantschraube

Scheibe

Zyl inderschraube

Scheibe

Zylinderschraube

Zyl inderschraube

PaBfeder

Rillenkugellager

Tellerfeder

Kerbnagel

Schleifdorn

Stiftschraube

Sch litzmutterndreher

Zylinderschraube

Scheibe

Abdruckschraube

Doppel maulschlUssel

EinmaulschlUssel

Sechskantschrauben­

dreher

Schleifscheibe

E-Ausrustung

Kabelverschraubung

Schalter mit Gehiiuse

Motor

Kondensator

23

Grinding spindle

Flange

Threaded collar

Girnding arbour

Tensioning screw

Nut

Wheel guard

Pulley

Tensioning washer

Motor pulley

Belt guard

Compensating washer

Spacer

Rating plate

Carrier plate

Disc spring

Washer

Hexagon head screw

Socket head screw

Washer

Star handle

V-belt

Hexagon head screw

Washer

Flat head screw

Washer

Flat head screw

Socket head screw

Parallel key

Ball bearing

Disc spring

Rivet

Grinding arbour

Stud

Special wrench

Flat head screw

Washer

Forcing screw

Open-ended spanner

Single-ended spanner

Hexagonal key

Grinding wheel

Electrical equipment

Screw-type conduit fitting

Switch with housing

Motor

Condenser

Rectifieuse adptable

Embase

Broche

Flasque

Bague filetee

Broche

Vis de serrage

Ecrou

Protecteur de meule

Poulie

Rondelle de serrage

Poulie du moteur

Protecteur de courroie

Rondelle d'ecartement

Douille

Plaquette de vitesses

Plaque

Ressort belleville

Rondelle

Vis hexagonale

Vis 6 pans creux

Rondelle

POignee - etoile

Courroie-V

Vis hexagonale

Rondelle

Vis a tete cylindrique

Rondelle

Vis a tete cyl indrique

Vis 6 pans creux

Clavette parallele

Roulement a billes

Ressort belleville

Rivet de fixation

Bro-che de rectification

Goujon

Cle speciale

Vis a tete cylindrique

Rondelle

Vis de degagement

ele plate simple

Cia de service

Cia a six pans

Meule

Electrique equipement

Raccordement Ii vis

Interrupteur avec corps

Moteur

Condensateur

2

7

~ 8

4

3 ~~'" ~": ,

'-Jll

i ®, 5 /'

/

7

~ J@ 6

/' // I

J 8 /'

/'

/'

/' /'

4

3

Pos. Ref. No. DIN Benennung Description Designation

584320 Gruppe Laufliinette Travelling steady Ens. Lunette a suivre

1 C6Z 320010 Laufllinette Housing Corps de la lunetta 2 C6Z 240020 Riindelschraube Knurled screw Vis moletee 3 C6Z 240030 Klemmschraube Clamping screw Vis de blocage 4 ZST 72 0530 5x30 DIN 1472-6.8 Pal3kerbstift Grooved adjusting pin Goupille de position 5 ZSR 330825 M8x25 01 N933-5.6 SechsRa ntschra u be Hexagon head screw Vis hexagonale 6 ZSB 250840 B8,4 DIN125 Scheibe Washer Rondelle 7 C6Z 241010 Fiihrungsbolzen Guide pin Goupille de centrage 8 C6Z 241020 Gleitbolzen Slide block Coulisseau

24

.,

Pos. Ref. No. DIN Benennung Description Designation

584420 Gruppe Stehliinette Fixed steady Ens. Lunette fixe

1 C6Z 420010 Stehlunette Housing Corps de la lunette

2 C6Z 240020 Riindelschraube Knurled screw Vis moletee

3 C6Z 240030 Klemmschraube Clamping screw Vis de blocage

4 C6Z 240040 Klemmplatte Clamping plate Contre-plaque de blocage

5 ZST 72 0530 5x30DIN1472-6.8 Pagkerbstift Grooved adjusting pin Goupille·de position ;.

6 ZSR 31 1el50 M10x50DIN93Hi.6 Sechskantschraube Hexagon head screw Vis hexagonale

7 ZSB 251050 810,5 DIN 125 Scheibe Washer Rondelle -.

8 C6Z 241010 Fiihrungsbolzen Guide pin Goupille de centrage

9 C6Z 241020 Gleitbolzen Slide-block Coulisseau

25

1-

2--------<-1

20------'

17-------l1~

19·----,--

18·------------------1

10-------------I--1-n+r

7------------

26

r--------8

~------6

~----,---- 9

~-~---------5

~---7"L-j---- 6

~-r---~----7

t-----3

~--~~---4

~15 /1, ....... -~.. 16

~/:J-------14

,r------------ll

~--------------------12

~li--------~-----------13

. ~

Pos. Ref. No. DIN Benennung Description Designation

584520 G. Maschinenuntersatz Machine stand Socle armoire

1 C6Z 521000 Linker StanderfuB kompl Table leg left compi. . Ens. Pied gauche

2 C6Z 227000 Tur -links Door left Porte gauche

3 G6Z 522000 Rechter StanderfuB Table leg right Ens. Pied droit

kompl.

4 C6Z 226000 Tur-rechts Door right Porte droit

5 C6Z 223000 Mittelteil Mid-section Plaque de jonction

6 ZSB 491050 10,5 DIN 7349 Scheibe Washer Rondelle

7 ZMU 341000 M10DIN934·6 Sechskantmutter Hexagonal nut Ecrou 6- pans

8 ZSR 330001 Ml0x40DIN933·5.6 Sechsk antsch ra u be Hexagon head screw Vis hexagonale

9 ZSR 120001 M 1 Ox20 D I N912·6.9 Zylinderschraube Socket head screw Vis 6 pans creux

10 ZSR 331045 M10x45DIN933 Sechskantschraube Hexagon head screw Vis hexagonale

11 ZSR 570870 8x70 DI N571·4.6 Sechskantschraube Hexagon wood screws Vis 11 bois

12 ZSB 250840. B8,4DIN 125 Scheibe Washer Rondelle

13 ZDK 101000 S10 Dubel Plug Cheville

14 ZXM 300001 Scharnier Frame joint Charmiere

15 ZMU 340500 M5 DIN 934·5 Sechskantmutter Hexagonal nut Ecrou 6 pans

16 ZSB 250530 B5,3 DIN 125 Scheibe Washer Rondelle

17 ZXM 022000 AnschlagschloB Lock Serrure

18 ZSR 72 2916 B2,9x16 DI N7972 Blechschraube Sheet metal screw Vis en tole

19 ZME 090007 SchlUssel Key Clef

20 I C6Z 520060 Ablageblech Shelf plate I Rayon

27

IPas

1

2

3

4

5

6

7

8---t--'

7-----+--t

9------l~

Ref. No. DIN

584560

C6Z 561000

C6Z 562000

C6Z 563000

C4Z 150050

ZSR 030616 M6x160IN603-4.6

ZMU 340600 M6 DIN 934-6

ZSR 120625 M6 x 25 01 N 912,6.9

ZSB 21 0640 A 6,4 0lN9021

ZOK 600018 I

1--.---2

r-1---l-----5

Benennung Description Designation

G. Spritzwand Splashguard Pare-gouttes

Spanetasse Chip tray Bac a copeauy

Ruckwand Backplate Panneau

Seitenwand Sideplate Tole laterale

Scheibe Washer - Rondelle

Flachrundschraube Square neck bolt Collet carre

Sechskantmutter Hexagonal nut Ecrou 6 pans

Zylinderschraube Socket head screw Vis 6 pans creux

Scheibe Washer Rondelle

Versch I u Bstopfen Plug Bouchon filete

28

7---------------------------, Jifo.

,id'l -" . ~.<~ 2--------- I" --___ ~.

..... --.: ,

~ -. /'

./ /"

3---------oF/

,

I 5 4 6

Pas. Ref. No. DIN Benennung Description Designation

551000 G. Spaneschutz Chip guard compl. Ens. Pare-copeaux

1 C3Z 330010 Spaneschutz Chip guard Pa re-copeau x

2 C3Z 330020 Anschlag Stop Butee

3 C3Z 330030 Deckel Cover Couvercle

4 C3Z 330040 Befestigungswinkel Angle plate Corniere

5 ZSR 120612 M6x12DIN912 I nnensechskantschraube Socket head screw Vis 6 pans creux

6 ZSR 630410 M4x10 DIN 63 Senkschraube Countersunk screw Vis uhe fraisee

7 ZNI 600320 3x20 DIN 660 Halbrundkopfniete Rivet Rivet

}

29

Pos. Ref. No. DIN Benennung Description Designation

1-12 301 200 Gr. Radersatz metr. Set of change gears Jeu d'engrenages metrique metric

1-13 301 210 Gr. Riidersatz zollig Set of change gears Jeu d'engrenages en pouces inch

1 B5Z 200 020 Wechselrad 100 Change gear 100 Engrenage 10/

2 C6Z 200 010 Wechselrad 35 Change gear 35 Engrenage 35

3 C6Z 200 030 Wechselrad 45 Change gear 45 Engrenage 45

4 C6Z 200 040 Wechselrad 50 Change gear 50 Engrenage 50

5 C6Z 200 050 Wechselrad 55 Change gear 55 Engrenage 55/

6 C6Z 200 070 Wechselrad 65 Change gear 65 Engrenage 65/

7 C6Z 200 oSo Wechselrad 70 Change gear 70 Engrenage 70

S C6Z 200 090 Wechse 1 rad So Change gear So Engrenage So

9 C6Z 200 100 Wechselrad 95 Change gear 95 Engrenage 95

10 ZSR 31 0911 MSx110 DIN 931-5.6 Sechskantschraube Hexagon head screw Vis hexagonale

11 ZMU 34 oSoo MS DIN 934-6 Sechskantmutter Hexagonal nut Ecrou 6 pans

12 ZSB 21 oS40 AS,4 DIN 9021 Scheibe Washer Ronde lle .. Engrenag~ 7/ I 1 "' B5Z 200 010 Wechselrad 75 Change gear 75

30

5 4 3 9 2

~

Pes. Ref. No. DIN Benennung Description Designation

584070 G. Schnellspannfutter Quick act. collet chuck Ens. Mandrin a serrage rap ide

compl.

1 C6Z 070010 Stutze Braket Lunette

2 ZSR 120620 M6x20 DIN 912-6.9 Zylinderschraube Socket head screw Vis 6 pans creux

3 C6Z 071 010 Flansch Backplate Flasque

4 ZSR 401030 M1 Ox30 DIN 939-8.8 Stiftschraube Stud Goujon

5 ZMU 341080 M10 DIN 934-6 Sechskantmutter Hexagonal nut Ecrou 6 pans

6 C6Z 072000 Auflagebolzen Bolt Boulon

7 ZSR 120845 M8x45 DIN 912-6.9 Zylinderschraube Socket head screw Vis 6 pans creux

B ZSR 120616 M6x16 DIN912-6.9 Zylinderschraube Socket head screw Vis 6 pans creux

9 584070 SS-Futter 20Z Quick act. collet chuck Mandrin a serrage rap ide

31

:

4-BAC .. ,... J.FUTTER, SELBSTZENTRIEREND 4-JAW-CHUCK, SELF-CENTERING MANDRIN A 4 MORS~ SERRAGE CONCENTRIQUE

/ f5J ~ Futter- Satz von 4 nach auBen Satz von <4 nach innen durchmesser abgestuften Backen abgestuften Backen

Dia of chuck Set of 4 inside jaws Set of 4 outside jaws

Dia du Jeu de 4 mors Jeu de 4 mors

® mandrin interieurs exterieurs

A B {mm} Ref. No. {mm} Ref. No.

f, 140 mm 52 ZME 30 1244 52 ZME 30 1254

3-BACKEN-FUTTER, SELBSTZENTRIEREND 3-JAW-CHUCK, SELF-CENTERING MANDRIN A 3 MORS, SERRAGE CONCENTRIQUE

1/< Am AuBenring des Zahnkranzes ist eine Ziffer (0,1, Bei Bestellung zusatzlich zur Bestellnummer diese .

eio!lgrav: geben.

*On the outside ring of the scroll a number (0,1,2 or 3) is engraved. Please state this number also when ordering a scrol,l.

* Sur l'anneau exterieur de la couronne dentee est grave un chiffre (c Priere d'indiquer en plus ce chiffre ensemble avec Ie numero de refE

~ ~ ii \ Satz von 4 Umkehr-backen. * Zahnkranz Triebling SchiU

Set of 4 reversible Scroll Pinion Key(V jaws.

Couronne Pignon CLE Jeu de 4 mors

reversibles.

(mCm) I Ref. No. {~d Ref. No. {m~}1 Ref. No. {:m} I R,

I I ]105 I V1V 000020 I 42 ] TOO 000030 I 85 I TOI

1/< Am AuBenring des Zahnkranzes ist eine Ziffer (0, I ,2,3 ••• ) eingravi, Bei Bestellung zusatzlich zur Bestellnumaer diese Ziffer angeben.

*On the outside ring of the scroll a number (0, 1,2 or 3) is engraved. Please state this number also when ordering .a scroll.

*Sur l'anneau exterieur de la couronne dentee est grave un chiffre (0 Priere d'indiquer en plus ce chiffre ensemble avec Ie numero de refe]

Futterdurch­messer

Satz von 3 nach auBen abgestuften Backen

~ SO"~hC- Q Satz von 3 nach innen back en. *

, Oia of chuck

Oia du mandrin

cf 140 mm

Set of 3 inside jaws

Jeu de 3 mors

A {mm}

52

interieurs

Ref. No.

ZME 30 1243

abgestuften Backen Zahnkranz Triebling

Pinion

Pignon

Set of 3 outside jaws

Jeu de 3 mors exterieurs

B (mm)

52

Ref. No.

ZME 30 1253

Set of 3 reversible jaws.

Jeu de 3 mors

C (mm)

revers ibl es

Ref. No.

Scroll

Couronne

o (mm) Ref. No.

E (mm)

105 VI V 000 020 42

Ref. No.

TOO 000030

SchJU!

Key{W

CLE

F {mm} Re

85 TOO

~ Satz von 4 Umkehr-back en

Set of 4 reversible jaws

Jeu mops revers. A

D (mm) (mm) Ref. No.

~ 125 mm 51 PIE 004 000

~ 5"

~ 152 mm 51 PI E 004 000 ~ 611

.... LAN~"'nt:lI:u::. IVIII q. tJAl#I\.t:N

4-JAW INDEPENDEND CHUCK PLATEAU DE TOUR A 4 MORS

I !3 'I

~ lL ==V:Cl Spindel Gabelbolzen Schlussel

Spindle Bolt Key (Wrench)

Broche Axe a couble CLE B C fourche D

(mm) Ref. No. (mm) Ref. No. (mm) Ref. No.

42 POL) 000 030 18 PIE 000 150 90 POE 001000

48 POE 000 030 18 PIE 000150 gO( POE 001 ODD

•••••••••••••••••••••••••••••••

Pas. Ref, No. DIN Benennung Description Designation

5840BO G. Aufspannscheibe Clamping plate conpl. Ens. Plateau de serrage

1 C6Z 080100 Aufspannscheibe Clamping plate Plateau de serrage

2 ZSR 401030 M10x30DIN939-8.8 Stiftschraube Stud Goujon

3 ZMU 341080 M10DIN934-6 Sechskantmutter Hexagonal nut Ecrou 6 pans

33

I-~-----~-~ ~--

---,

I

(-

Pos. Ref. No. DIN Benennung Description Designation

1-5 301 060 Spannzangenhalter Collet holder campl. Ens. porte-pinces

1 B5Z 060 010 Zangenhalter Collet holder Porte-pinces 2 A5Z 040 020 Spannmutter Locking ring Ecrou de serrage

3 ZSR 40 1030 M10x30 DIN 939-8.8 Stiftschraube Set screw Vis pointeau 4 ZMU 34 1080 M10 DIN 934-8 Sechskantmutter Hexagonal nut Ecrou 6 pans

- 5 ZST 11 0710 6h11x100 DIN 7 Zyl inderstift Dowel pin Tige de serrage

6 ESX 25 Spannzange SCHAUBLIN Co 11 et SCHAUBLIN Pinces SCHAUBLIN

•••••••••••••••••••••••••••••

3----

2------'"

4------~---~~~~

Pos. Ref. No. DIN Benennung Description Designation

732000 G. Mitlaufkornerspitze Revolving center campi. Pointe tourante

B2Z 260010 Korper Tapered shank Corps

B2Z 260020 Abdeckring Cover Bague de fermeture

B2Z 260030 Korner Centre Pointe

14 ZLG 060800 608 EL 8 Kugellager Ball bearing Roulement II bille

34

2

Pos Ref. Nr. DIN

544 000

1 ZME 110004

2 ZME 11 0400 SW4DIN911

3 ZME 110002

4 ZME 110001

5 ZME 110000

6 ZSR .120520 M4x20 DIN912

7 ZME 11 0005

8 ZSR 1205.16 M4x16 DIN 912

3

I ___ ..J

4

Benennung

5

Schnellwechselstahlhalter

Steckschliissel

Schraubendreher

Feder

Klemmplatte

Excenterbolzen

Zylinderschraube

Mutter

Zyli nderschraube

35

6 7 8

Description Designation

Quick-change tool post Tourelle porte-outil it changement rapide

Hexagon wrench Cle a douille

Hexagonal key Cle a six pans

Clamp pad spring Ressort

Clamp pad Plaque de serrage

Clamp bolt Boulon excentre

Socket head sc;:rew Vis 6 pans creux

Nut Ecrou

Socket head ·screw Vis 6 pans creux

1L~====~--------4

I ------------------------3 @Y

1 .. ~~----------71------~---------------5

-.-------------------2

Pas. Ref. No. DIN Benennung Description Designation

"-

584190 G. Vierfachstahlhal~er Fourway toolpost compl. Ens. Tourelle carre,

1 C6Z 190010 Vierfachstahlhalter Fourway toolpost Tourelle carre

2 ZSR 291025 M10x25DIN479-S.S Vierkantsch raube Square bolt Vis a carre

3 C3A 050030 Ballenscheibe Washer Rondelle

4 ZGF 508010 SOxM10 GN500 Klemmhebel Clamp lever Levier d!l serrage

5 ZWZ 901000 10 DIN 904 Schllissel Spanner Cia

36