1183-1 Hammermills Parts and Instruction

7/31/2019 1183-1 Hammermills Parts and Instruction

1/13

DMMC Instruction Sheet 1183-1, Rev. 6/15/2005 Page 1 of 13

This material is supplied for use with the following Kelly Duplex machine:

Machine: Shipping Order No.:

Model: Year Purchased:


2/13



3/13


Models KT, M, M10, K20 and S

PARTNO.

PARTDESCRIPTION

100 Sealing strip

101 180 deg. elbow

102 Blower side (outside)103 Fan

104 Feed pan

105 Blower Housingw/protective cap

106 Blower side (inside)

107 Main shaft (short shaftfor direct connectedmotor)

(long shaft for beltdrive)

108 Cylinder discs

109 Cylinder nuts

110 Hammers: (complete set)1/4, 3/8, Carbide Tipped111 Hammer rods

112 Spacers

113 Pillow block

114 Grease, 5 lb. can(specialfor high speed bearings)

115 Seal ring (small)

116 Lock Nut

117 Lock washer

118 Ball bearing

119 Stabilizing ring

120 Seal ring (large)121 Hammer rod pin

122 Cradle hinge rod

123 Chain cradle

124 Cradle handle with nut

125 Retarding screen clamp(top)

126 Retarding screen

127 Retarding screen clamp(bottom)

128 Door lock handle

129 Screen

130 Vent slide gate

131 Cradle hinge rod nut

PARTNO.

PARTDESCRIPTION

132 Screen change panel

133 Hinge rod for panel

134 Feet135 Coupling seal

136 Coupling bolts (set of 6)

137 Coupling cover (twohalves)

138 Coupling mill side

139 Coupling spring half

140 Coupling spring half

141 Coupling half-motor side

142 Coupling gasket

143 Coupling nuts

144 Screen cradle eye bolt

145 Finger guard

146 Mill body147 Mill cover low top

148 Mill cover high top

149 Mill chute (plain)

150 Large adjustable mill chute

151 Magnetic separator

152 Chute arm

153 Hand wheel

154 Adjusting rod

155 Spring

156 Spring rod

157 Hinge rod

158 Hinge rod collar

159 Motor sheave(Specify by outsidedia. and number ofgrooves desired)

160 Vent door

161 Thumb Screw

162 Air intake assembly withprotective grate

163 Feed pan

164 Plate

165 180 deg. gooseneckelbow

166 Blower housing

PARTNO.

PARTDESCRIPTION

167 Blower stack withprotective cap

168 Bolt, nut and washer169 Fan hub

170 Fan

171 Seal Ring

172 Lock Washer

173 Fan housing cover

174 Bolt, nut and washer

175 Bolt, nut and washer

176 Fan liner

177 Bolt

178 Bolt

179 Complete mill cylinderw/ bearings, pillow

blocks and hammerrods. Assembled andbalanced

180 Inlet protectiveenclosurehood with segmenteddeflector curtain

181 Totally enclosedcoupling

shield

182 Protective interlockinglimit switch (PLS)

183 Padlockable protective

interlocking electricalcontrol switch (PCS)

184 Operators Manual Case(OMC)


4/13


DIMENSIONSApproximate: Models KT, M, M10, K20 & S


5/13


PARTNO. PART DESCRIPTION



416 Blower drive sheave 438 Cap Screw

417 Blower shaft 439 Main body

418 Cap for bearing housing 440 Lock washer

419 Ball bearing 441 Chute for Model LT

182 Protective interlockinglimit switch (PLS

420 Bearing spacer 442 Screen Puller

183 PCS 421 Fan side (outside)

184 OMC 422 Fan

401 4 B sheave to blower 423 Fan housing w/protective cap

424 Fan side (intake)

425 Steel chute bottom

402 Motor sheave(Specify by outside dia.and number of grooves) 426 Screen guide, lower

443 Complete mill cylinder w/bearings, pillow blocksand hammer rods.

Assembled and balanced

403 Main Shaft 427 Screen guide, upper

404 Pillow block (no bearing) 428 Mill screen (complete set)

405 Finger (small oil ring) 429 Screen clamp band

444 Inlet protective enclosurehood with segmenteddeflector curtain

406 Lock Nut

407 Lock Washer

430 Screen clamp casting(inside)

445 Totally enclosed driveshields

408 Ball bearing 431 Screen clamp casting(outside)

409 Stabilizing ring 432 Adjusting screw for clamp

410 Flinger (large oil ring) 433 Adjusting screw spring

446 Totally enclosed driveshield for mill crusherdrive

411 Cylinder arm 434 Nut

412 Cylinder washer 435 Set screw

413 Cylinder arm spacer

414 Hammer rod

436 Vent elbow withprotective grate

415 Hammers: (complete set)1/4, 3/8, Carbide Tipped

437 Mill top quarter section


6/13


DIMENSIONS

Approximate: Models L and LT


7/13



8/13


Models DS, D, FF and FFD

PARTNO.

PARTDESCRIPTION

181 Totally Enclosed couplingshield

182 Protective interlocking

limit switch (PLS)183 PCS

184 OMC

3100 Adjusting hinge rod

3101 Panel hinge rod

3102 Screen change andmaintenance panel

3103 Adjusting plate

3104 Main shaft (short shaft fordirect connected motor,longshaft for belt drive)

3105 Cradle handle

3106 Set screws for cradlehandle

3107 Nut for cradle handle

3108 Washers for cradlehandle(2)

3109 Eye bolt for cradle handle

3110 Back panel

3111 Adjusting screw

3112 Hammer rod

3113 Hammers: (complete set)1/4, 3/8, Carbide Tipped

3114 Chain cradle3115 Screen

3116 Cradle hinge rod

3117 Hammer Rod pin

3119 Large seal ring

3120 Lock washer

3121 Lock Nut

3122 Small seal ring

3123 Ball bearing

3124 Stabilizing ring

3125 Hinge rod cover

3126 Blower stack

3127 Blower housing

3127A Fan Liner3128 Fan seal

3129 Fan hub

3130 Fan, hub type, 6 blades,19 diameter

3131 Fan inspection panel

3132 Blower pipe

3133 180 deg goose neckelbow

3134 Blower housing frontcover

PARTNO.

PARTDESCRIPTION

3135 Angle iron ring

3136 Side seal

3137 Mill side for separate

chute (left)3137a Mill side with integral

chute (left)(right side not shown)

3138 Feed pan

3139 Screen stop

3140 Top plate

3141 Bottom plate, mill only,for separate chute

3141a Bottom plate for integralmill and chute

3142 Coupling Cover Bolts

3143 Coupling gasket

3144 Coupling half-motor side

3145 Key

3146 Coupling cover nuts

3147 Coupling spring

3148 Coupling-mill side

3149 Coupling cover

3150 Coupling seal(not shown)

3151 Pillow block

3152 Hammer rod cover

3153 Nut

3154 Lock washer

3155 Tie rod

3156 Mill side for separatechute (right)

3157 Motor

3158 Motor key

3159 Chute sides

3160 Bottom chute pan

3161 Magnet frame

3162 Magnet

3163 Magnet fastener

3164 Mill frame

3165 Cap screw

3166 Cylinder discs

3167 Nut for cradle handle

3168 Washers for cradlehandle

3169 Eye bolt for cradle handle

3170 Cradle handle

3171 Set screws

3172 Slide gate

3173 Mill transition

3174 Slide spacer

3175 Blower transition

3176 Back panel (FF)

3177 Long sweep elbow

PARTNO.

PARTDESCRIPTION

3178 Dust collector

3179 Blower pipe(to dust collector)

3180 Dust collector ring3181 Bolts for dust collector

frame

3182 Legs for dust collectorframe

3183 Conveyor outer tube

3184 U-trough cover withcollector flange

3185 Nut

3186 Hanger rod

3187 Spiral3188 Zerk

3189 Hanger bearing

3190 Bearing sleeve

3191 Coupling shaft

3192 Plain trough cover

3193 Motor

3194 Sheave set screw

3195 Motor key

3196 Sheave

3197 Belts

3198 Motor mounting plate

3199 Adjusting Nut

3200 Take-up stud

3201 Discharge screw

endplate3202 Motor mounting bracke

3203 Key

3204 Gear reducer

3205 Key

3206 Set screw

3207 Drive shaft

3208 Leveling screw nut

3209 Leveling screw

3210 Sheave

3211 Totally enclosed driveguard

3212 Standard discharge3213 Set screw

3214 Rack and pinion wheel

3215 Shaft bearing

3216 Set screw

3217 Stabilizing collar

3218 Shaft

3219 Key

3220 Pinion gear

3221 Set screw


9/13


10/13



11/13


WARNING !TO PREVENT DEATH, SERIOUS BODILY

INJURY OR PROPERTY DAMAGE

Before you install your Kelly Duplex HAMMERMILL READ AND OBSERVE THIS INSRUCTION SHEET

5051-87

Do not attempt to assemble, connect power to, install, clean, service, maintain, adjust, repair or operate this HAMMERMILL until youread, understand and comply with this instruction sheet, and with DMMC Publication #369, KELLY DUPLEX PROCESSINGMACHINERY HAZARD WARNINGS.

Remember ! Safety is everyones business!STANDARD HAZARD CONTROL EQUIPMENT:Depending on model, style, type and application your Kelly Duplex HAMMERMILL may be equipped with the followinglisted hazard control equipment. This equipment shall be kept in good repair and proper operational condition at all times.1. Padlockable Protective Interlocking Electrical Control Switch (PCS): Install and wire as directed by DMMC

publication #369. Note: if your machinery package is equipped with a factory supplied Motor Control Center, then aLockable Emergency Stop Switch may be used in place of a separate PCS.

2. Operators Manual case (OMC): Supervisors are required to make use of the OMC as directed by DMMCpublication #369. Each HAMMERMILL is furnished with a factory installed OMC.

3. Protective Interlocking Limit Switch (PLS): Install, wire and use as directed by DMMC publication #369Machinery operators shall not attempt to override or by-pass the protective functions of the factory installed PLS.

4. Protective Covers, Hoods and Grates: Inlet and discharge openings may be provided with factory installedprotective covers and/or grates. All inlet and discharge openings must be completely enclosed to prevent humanaccess to pinch points when machine is running and remain enclosed until power is disconnected and locked out, and

machine has come to a complete stop. Keep away from running machinery. Wear appropriate hearing and eyepersonal protective devices at all times when operating machinery.

5. Drive Shield: If your new HAMMERMILL is equipped with a factory-supplied drive, the drive will be covered with atotally enclosed drive shield. If your drive comes from some other source, operation is PROHIBITED until a propedrive shield has been manufactured and installed.

5021-79

5024-79

5050-86


12/13


ITEMS FOR SPECIAL ATTENTION:

WARNING! TO PREVENT PROPERTYDAMAGE, DEATH or SERIOUS BODILYINJURY:

DO NOT ATTEMPT TO UNCLAMP OR OPENANY MAINTENANCE PANEL UNTIL THEHAMMERMILL IS EMPTY, THE POWER HASBEEN TURNED OFF AND LOCKED OUT,AND THE MACHINE HAS COME TO ACOMPLETE STOP. OPERATORS MUST NOTattempt to clean or maintain the HAMMERMILLwithout supervisor permission, and without

approved personal protective equipment.Maintenance panels and protective grates orshields are not to be opened or removedunless POWER IS TURNED OFF ANDLOCKED OUT AND THE MACHINE HASCOME TO A COMPLETE STOP. Panelsprovided with a Protective Interlocking LimitSwitch (PLS) must be wired BEFORE initialstart-up so that MACHINE CANNOT RUNUNLESS INTERLOCKED PANEL IS CLOSED

AND SECURED.

WARNING! TO PREVENT PROPERTYDAMAGE, DEATH or SERIOUS BODILYINJURY:DO NOT attempt to install, connect power to,or operate this HAMMERMILL or othermachine, until you read, understand andcomply with this instruction sheet and withDMMC Hazard Warning Instruction Sheet#369. Keep hands and feet, and all humanbody parts out of machine and away frommoving parts at all times. Use material level

indicators, shaft motion sensors, currentsensing relays, and hot-bearing sensors toprotect mechanical components. DO NOTOVERLOAD HAMMERMILL DRIVE. Useammeter to indicate load before establishingHAMMERMILL operating conditions. DO NOT

stop HAMMERMILL until it has been emptied

DO NOT ATTEMPT TO STARTHAMMERMILL UNDER LOAD. TheHAMMERMILL user is required to furnish andinstall adequate access to any service platformor work platform, and to provide necessarywork area enclosures to provide for theprotection of service and maintenancepersonnel when working in the area of theHAMMERMILL. ALL MACHINE INLET ANDDISCHARGE OPENINGS MUST BECOMPLETELY ENCLOSED TO PREVENT

HUMAN ACCESS WHEN MACHINE ISRUNNING AND REMAIN ENCLOSED UNTILPOWER IS TURNED OFF AND LOCKED OUT

AND THE MACHINE HAS COME TO ACOMPLETE STOP.

WARNING! TO PREVENT PROPERTYDAMAGE, DEATH or SERIOUS BODILYINJURY:Hammermill must NEVER be operated unless

mill screen and drive shields are in place andproperly secured. NEVER allow any kind ofmetal or other foreign objects to enter themachine. Operators must use proper ear andeye personal protective equipment when

operating the hammermill. Inspect and loghammers, hammer rods, hammer rod pins, fanfan liner and other wear points, coupling, drivesheaves, protective interlocking limit switches

(PLS), padlockable protective interlockingelectrical control switch (PCS) and operatorsmanual case (OMC) as appropriate foroperating conditions.


13/13


THE DUPLEX MILL & MANUFACTURING CO. TEL: 937-325-5555415 Sigler St., P.O. Box 1266, Springfield, OH 45506 U.S.A. FAX: 937-325-0859

IMPORTANT: All illustrations and specifications are subject to change without notice and any drawing dimensions may notbe to scale. Machines shown with protective covers, guards, grates, maintenance panels or interlocking limit switchesremoved are for illustrative purposes only. All protective devices must be in place before power is connected to machineand before operation. All sales are subject to our prevailing terms and General Conditions of Sale. See DMMC #1281-9.SAFETY IS EVERYONES BUSINESS! Safe operations are profitable operations. Write or phone today for your free copyof our publication #369: KELLY DUPLEX PROCESSING MACHINERY HAZARD WARNINGS.KEEP HUMAN BODY PARTS OUT OF MACHINE AT ALL TIMES! Instruction Sheet No.: 1183-1, Rev. 6/15/2005

Ordering Repair Parts:When ordering parts for your KELLY DUPLEX HAMMERMILL, please furnishall of the following information: (1) The model number of the hammermill, (2)The serial number of the hammermill; (3) The part number of each individualpiece you are ordering. You will find that the model number and the serialnumber are plainly marked on the metal tag attached to the hammermill. Partnumbers of individual items can be found on the inside pages of this folder.For best results, use only genuine KELLY DUPLEX REPAIR PARTS.

5028-79

5029-795036-79

Documents

1183-1 Hammermills Parts and Instruction