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8/11/2019 Instalacion y mtto cadenas rexnord.pdf
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rive hains
INST LL TION
OPER TION
O
M INTEN N E
X
ORIVE H INS
UIIII II
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INSTALLATION, OPERATION, AND
MAINTENANCE OF REX DRIVE CHAINS
Table Of
Contents
Protect Your Investment
Types Of
Rex Drive
Chains
Materials
Components
Chain-Sprocket Interaction
Drive
Arrangements
Installation
Of Drive Chains
Chain Slack Catenary
Chain Take-
U
ps
Chain Elongation
Drive
Chain
Maintenance Procedures
Maintenance
Check
Chart
1
3
4
5
6
7
9
9
9
12
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Protect
Your
Investment
a ins a re easier to install
and
are able to
more
abuse
than any other sys tems for
power from
one
shaft to
installation lubrication
and
intenance can increase
their
service tife
y several times and save
you
a lot of
in
the long runo
he fas te r
chains operate the
greater
the
that they
require
to
enable
you to
get
the
for your chain drive dollar.
e importance of correct
installation
and
maintenance of
chain
drives
be emphasized too stongly. You have
money in
the purchase
of
chain
r ive equipment. Natural ly you expect
a
from that equipment in
continuous
operation and in long
performance.
chains are
built
to absorb a lot
of
no
chain
will give
complete
unless it is properly installed
nd
operated given periodic inspection and
and proper ly lubrica ted . You
will get
extra
dividends
in
added service tife
through proper care
of
your chain
drives.
is the
purpose
of this handbook to help
you
get more carefree
mileage for your drive
chain dollar. The
degree of care required
depends to a large
extent
on the type of
ins ta llat ion and
the operat ing condi tions.
You wil l p rofi t
by
carefully observing the
lubrication
tips
and chart.
Tests
have
conclusiveIy
pro
ved the importance of
chain
lubrication
in
all services.
When a chain is properIy
Iubricated
wear
Iife is
increased
many foId
Even
under dusty
or
abrasive
conditions
Iubrication is
recommended.
OnIy when apptication conditions render
lubrication absoluteIy impossibIe shouId a
drive chain
be
operated dry
at
a
sacrifice in
wear life
The following pages of
this handbook
provide
vaIuable
data on protect ing your
chain investm ent through corree t
installation
operation
and maintenance
information which w ill point
out
how
you
can
get
maximum
performance
and tife
from
your
drive chains.
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Types
Of
Rex
Drive Chains
Rex roUer chains are for smooth efficient high
speed drives of 5000 f.p.m.
and overo
They also
may
be
used
at
slow
or
medium
speeds. They are
available
in
single
and
multiple widths.
Rex double-pitch roUer chains are
made
with the
same size roUers bushings
and
pins as
standard
roUer chains
but with
link plates twice the pitch.
They
are
for slow to
high
speed drives up to 3900
f.p.m.
Rex fabricated steel chains are the best choice for
high
torque drives
at
slow to
medium
speeds.
Rex detachable chains
are
for slow speeds
up
to 350
f.p.m.
and
very lightly loaded drives. Available
in
maUeable iron
and
steel.
Rex Pintle chains are for slow speeds up to 5
f.p.m.
and
lightly loaded drives.
Rex
H type
chains are for slow speeds up to 500
f.p.m.
and medium
loaded drives.
Rex welded steel chains are
an
economical choice for
sorne light
duty
cycle drives
at
slow to
medium
speeds.
is
important
that
power dr ive
chains are operated
in the proper
direction to
assure maximum
wear
life of both
chain
and sprockets
5traight sidebar roUer chain
can
travel in either
direction.
3
AU
other
types of
drive
chains should travel
barre
or
closed
end
toward
the smaUer
sprocket.
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Materials Components
And
Processes
Improve Performance
Lengthen
Lile
USHING
STR IGHT SIDE R
~ L L R
SIDE R
Drive
Chain
Design
Rex drive chains consist of pins, bushings. sirlebars,
and
rallers. Píos
and
bushings provide bearing surfaces for the
chain to articula te over sprockets.
The
pin-bushing bearing
area is referred to
as
the cha in joint . Sirlebars conneet
these bearing surfaces into chain.
A
majar
consideration in the selection of 5teel used in chain
manufacturing is hardenability ar how a material will
respond to given processes. These considerations are
extremely
important
when designing a chain to meet
certain
strength
and
wear
resistance requirements.
ideb rs
are tensile members of a
chain
and establish chain
pitch, which i s the distance between chain joints.
Sidebars
can be offset or straight construction.
íns
connect chain links.
They
are locked into
sidebars
by
an interference fit so a relative rotation occurs between the
pin
and
bushing.
ushíng
inside diameter pro
vides
the bearing surface
live
bearing
area} for pin rotation.
The
bushing outer diame ter
provides the bearing surface for chain follers.
oll n
serve thefunction ofproviding smooth roHing action
during engagement with sprocket t eeth. RoHers a re a lso
designed to
accept
the h igh impact loads
imposed during
drive operation thus reducing chain fatigue
and
extending
chain wear I e
Treating Pracesses
ord employs several heat treating processes to improve
eria l characteristics. The hea t treating process used is
the particular requirements of drive
T.H.)
u-hardening, the material is hardened through its entire
s-section. Thru-hardening
is
specified
to
increase strength,
e fatigue resistance
and
reliability.
CARB.)
burizing is a process where components are subjected to a
temperature carbon-rich atmosphere and quenched and
pered to
produce
very high surface hardness while
aining a tough, ductile coreo Carburizing is specified to
maximum surface hardness to prolangwear life.
INDUCTION
C.I.H.)
Circumferential Induction
Hardening
chain píos
duces a deep hard case to a controlIed depth around the
e circumference. Case depths are typically twice that
oí
a
pino The benefits of circurnferentially induction
ening are increased
pin
fatigue resistance
in
corrosive
and a significant improvement
in
wear life.
SELECTIVE
INDUCTION
HARDENING S.I.H.)
Rex Selective Induction Hardening produces a deep hard case
like Circurnferential Induction Hardening except that the
hardness, rather than being circurnferential, is on the
Uve
bearing area of lhe
pin
onIy. The back s ide of lhe
pin is
left
lough and ductile so lhal lhe pln ls capable of laking
maximum shock and overload without failure. Selective
Induction Hardening maximizes wear life while maintaining
optimum toughness.
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Chain
- Sprocket Interaction
D WORKING STRAND
0
0
0
: . . . . . . .
o o o o
DN
o
C - SLACK STRAND
The
greatest
amount
of flexlng occurs at points A, B
and D aboye.
During each
complete cycle in a
chain
drive
system,
every link
of
the chain undergoes
cyclic
loading.
In
the
working strand,
the
chain
is under full tension. In
the
slack
strand, [catenary)
there
is
minimum tension
or load.
The chain tension
is
absorbed by the sprocket teeth.
The ability
of
the sprockets to absorb this tension
is
dependent
upon
the pressure angle of
the
teeth, the
number
of
teeth encountered with
the
chain, and
the
tension in
the
slack strand catenary).
As the chain
circles
around the Driver sprocket
(from
Ato
B .
the first tooth
in
contact [at
A)
absorbs
a
given
percent o f the cha in
tension.
The nex t
tooth
absorbs
the same percen t
of the
tension
not
absorbed by the
fírst
tooth.
This
repeats at
each
tooth in contact,
with
Sprocket
Tooth
Form
To function properly, d rive chains mus
be run
over
sprockets tha have teeth proper ly des igned for the
environment in which they operate.
Worn
or
improperly designed sprockets
are
one of the
causes for
premature
chain wear
or
failure. Chain
jumping,
wedging, or
backlash
may
result
he
proper
tooth
design
is
not
utilized.
Closely insped the chain and sprocket interaction to
insure a smoo h and noiseless operation. The chain
should
easily enter
and
exi the sprocke wi hout a
hitch. 5
For a
chain
to provide long dependable life,
the chain
must be
properly
designed
and
manufactured and used
with
sprockets
manufactured
to
ANSI dimensions
to
resist
wear and fatigue.
each
tooth
absorbing
a
percent ofthe chain tension not
absorbed by the
teeth
preceding
it.
Finally,
at
B
there
is only a
small
amount
of
chain
tension not absorbed.
This
unabsorbed tension must
be
balanced
by
the tension
in the
slack
strand
if the
drive is to function properly. Normally,
this
balance
point occurs before the cha in moves into
the s lack
strand
catenary).
From B
to
e
there
is
relatively
little
load
on
the chain.
The load
increases
from e to D
until
(at D) the
chain
is
once g in subject to m ximum tension
This
cyclic loading - from load to no-load,
back
to
load
-
emphasizes the importance of the
proper
design
and
manufacture
of
both the chain
and the
sprockets.
Long service life can only be obtained when
the
drive is equipped with quali ty chain and quali ty
sprockets.
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c:r j;J
lE S RECOMMENDED
FIl
G
BEST
RII NGEMENTS
OTHEI CCEPT BlE RR NGEMENTS
least 120° wrap on Ihe driver sprocket is desirable to
r
proper interaclion between chain and sprocket.
small sprocke ls a re
used
horizonlal drives,
it is
to
have
the slack
strand
on the bottom Fig. 7 rather
n on the top Fig. 10. Otherwise with an apprec iable
unt of slack, Ihe
strands
may strike each other.
the drive s ligh tly inclined Fig. 5 less
care
wil be
because the weight
ofthe
slack
chain strand helps
to
beller
contact between
the
chain and sprockets.
I
chain strand
can be moved a smal
amount
by
hand,
it is
too l ight .
Obviously, heavy chains require
considerable
, e jus t to
overcome
chain
weight
when
checking for
slack
ustm nt
ains
should never
be run
with
both strands light.
Tight
ands wil not only cause the
chain
to
wear
rapidly,
but
ded load will be
put
on the shaEts
and bearings of
mected equipment.
Drive
Arrangements
ere center
distances
are short Of
drives
nearly horizontal
slack
should
be in the
bottom strand, especial y where
e-up adjustment
is Iimited Fig.
6 rather than
Fig.
9 An
of
s lack in the top
strand
may
al ow the
chain
to
pinched between the
sprockets,
Fig. 9.
position
of
sprockets
in
drives should
recelve careful
Satlsfactory
operation
can
be
secured with
the
of the drive
a t any
angle to the
horizontal,
proper
nsideration is given Certain arrangements require
less
and
care than
others and are therefore less ap t to
trouble. Various
arrangements are il ustrated
in the
The direclion of
rotation of
the
drive sprocket
is
en the large
sprocket
is
directly above
the
smal
sprocket,
8 a drive
cannot opera
te with much chain slack. As the
wears,
shaEt-center distance
must
be
adjusted or
an
be placed
against
the
outside
ofthe
slack
strand (nearthe
sprocket) to
adjust
slack
and
keep the
chain
in
proper
ntact with the smal sprocket.
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Installation
Drive
Chains
Befare beginning any
maintenance
on chain
driven
equipment
be certain the power cabinet is
locked
out.
1. Use
as
little
clearance as
pract ical between lhe
bore of the
sprocket and
the shaf .
Do
nol
drive
the spracket onlo lhe shaft ; fit it.
2. Make sure that
the keys
fit snugly in lhe
keyways
in lhe shafts and sprockets ar laper-
lock
hubo
If there is a gap misalignment exisls.
RI T
WRON
orree alignmen
In aligning lhe sprockets. secure
one
of lhe
sprockets to lhe
shafl and
hold a
slraight
edge
againsl it. A taul wire
or
s lr ing can be used
i
a sufficiently long slraight edge is
nol available
Then slide lhe olher
sprocket
againsl the
slraight
edge and secure i t lo lhe shaf .
Ineorree alignmen
3. Locale
lhe
sprackets as clase
la lhe support
bearings as praclical with the hub away from the
bearing.
5.
5.
Rolale
lhe
sprocket
opposile
lo
the
one
againsl
which lhe straight edge is held.
the
gap
remains conslanl then
lhe shafts are not parallel
and
musl be aligned.
the
gap
chonges
however lhen the bore in
lhe
sprocket is nol
perpendicular lo its face.
lhe re sulting
misalignmenl is judged
to
be
severe
then a new
sprockel is
required.
xtr
re is
misalignment
simultaneousIy.
required
problems
here
can
because both
be present
7
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Chain Slack
Catenary
~ - = = C =
~
@
3 Celllcr Oislance
ORRE T SL K
xcessíve Slack
The correct amount of slack is essential to the
proper
operatio
of chain. Unlike beIts chain requires no initial tension an
should
not
be tightened around the sprockets. Proper
adjusted chain drives
should permit
slight flexure
by hand
the slack
strand
of abut 2 -
of
the center distance.
Too much slack is also harrnfuI. On long centers particularI
too much slackwilI cause vibration
and
chain flexure material
reducing the life of the chain. On
long
centers
it
recornmended that the slack strand be supported or taken up b
idler sprockets
or
strip guides of hardwood or brass. The strip
simply a continuous support for the cha in which prevents
from sagging too mucho
When
chain is too tight the
working
parts carry a
much
heavi
load than is necessary and
work
much
harder
witho
delivering any
more
power than properIy installed chain. Th
causes rapid chain
wear
because of increased pressures
in
t
joints.
In
addition this condition overIoads
and
accelerat
wear in the shaft bearings.
Recommended Locations Of
hain
Take Ups
On drives
where it
is
not
practical to
have
adjustable centers
or where
longer center
distances might cause the slack side of thé
cha in to strike an obstruction
or
whip the
instaIlation of a chain take-up is recommended.
The sketches shown here ilIustrate proper
locations for most efficient operation.
Verlical d ive.
hain longation
Wear
on
fue
pin
outside
diameter
and
bushing
inside diameter causes chain elongation.
Once the chain
has
elongated or worn past acceptable limits jumping of sprocket teeth
and/or improper chain-sprocket interaction
can be
expected. Typical aIlowable
elongations are 3 -
5
of chain pitch for drive chains used with sprockets having up to 60
teeth. After the chain has elongated or worn
past
acceptable limits it should be replaced.
9
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Drive
Chain
Main tenance Procedures
Type
Lubricant
ication is essential for maximum chain
ket life. Drive chains can and should be
ication effectiveness will vary with the
nt of lubricant used and frequency of
cation. Ideally a lubricant film should
be maintained between working parts.
e manual lubrication is the approach of
lubrication should be applied once a week
the chain is not
under
load.
t
is important
t the lubrication between the pin and the
and
between the roller and the bushing.
n is under the least load after
i t
leaves the
sprocket. This area will contain a catenary
and
this is the area to which manual
ation should be applied
Greases will
not
penetra te the bearing areas
and
are not recommended for lubricating.
üil
should be used. The viscosity must be high
enough to allow the lubricant to work into the
chain.
SAE 3 is considered a good general chain
lubricant.
Temp. Deg.
F
Lubrican
20 -
40
S A E 20
40
- 100
S A E 30
100
-
120
S A E 40
120
-
140
S A E 50
Chain Cleaning
M NU L
OIL
TH
LUBRIC TION
Perodic
cleaning
of
cha in and sprocke ts
to
remove caked lubri cants and t rapped
dirt
and g ri t w ill add
substantially to
sprocket
and
chain IHe.
The
method
of
cleaning
will depend on the
application environment
Several suggested
methods
are:
operating
at
relatively high
speeds
be completely enclosed in an oi case
strand of the
chain should
just dip
the oi when
the
chain is running
the
proper
oi leve . Excess oi
churning
and
heat
best
results dean chain and sprockets
10
Removal and
washing
of
chain
and
sprockets in a suitable
cleaning
solution
Brush chain
and sprockets manually
or
with automatic equipment
to remove
debris
Steam
cleaning
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h fls nol p r l le l
h fts p r llel
3
Sprockets must be
mounted
squarely a
securely
on their
shafts.
After c1eaning
allow
adequate time for chain
to
dry.
Cleaning frequency
will
depend
on
service conditions.
After
c1eaning
always relubricate
chain
and
sprockets thoroughly.
When c1eaning always check chain and
sprockets
for signs of wear and corrosion.
4.
Never run
new
chain
over sprockets w
worn or hooked teeth. This practi
reduces
chain
life very
rapidly
increasing internal chain
loads. Excessi
wear
and even breakage
results.
CAUTION
A
chain
guard
or other protect ion
should be installed where dust dirt
abrasives corrosion or elevated
temperatures
are present.
5
Never
run badly worn chain
on
ne
sprockets.
In this case the sprocket pit
is shorter
than
the
chain
pitch
a
correspondingly
just as worn sprock
hurt good chains worn chain will cau
premature
wear
and reduce
wear
tife
new sprockets.
Danger Of Worn Sprockets
Chains cannot be efficient or durable if used
with
worn
or
faulty sprockets.
is therefore
important to inspect sprockets regularly for
wear and alignment.
1.
Chains and sprockets must mate with each
having exactly the same pitch.
Be
sure shafts are set parallel and level in
rigidly supported bearings.
6. Gn single direction
drives
only one
side
the
tooth
wears. not too badly worn t
_ sprockets can be
reversed
to put t
unworn
tooth
face to
work.
This
practica since sprocket
teeth a
symmetrically designed. However
recommend caution in reversing
sprock
on
high-speed
drives. Do not reverse wh
the
back
sides of teeth show any signs
wear.
7. is recommended that the driver sprock
have
hardened teeth for maximum we
tife.
11
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A. Excessive Noise
Maintenance Check Chart
For Rex
Drive Chains
H.
Brokeo Sprocket Teeth
le Causes
oí
sprockets
o I i t le or too much s lack
lubrication
ose
casings or beariogs
or sprocket worn
oul
l arge a
ehaio pitch
slze
To
Do
alignment and
correel
cen te ra for
proper
slack.
or idl er
ricate properly
.. check
lubricating
l o be sure oi S reaching all
parls
up
all bolts, and brace
casings
If
place
cha io a nd/ or sprocket
[sorne
can
be
reversed
- see page 11.
eck chaio drive recommendaHon ¿harl
Wear Chaio Side
Bars
Or Liok Plates
Aod
Sides Of Sprocket Teeth
CaUfles
To Do
move
ehaio and
corree
alignment oí
and shaíts
Chaio Climbs Sprockets
Causes
fil(ing
of
chains
on
sprockets
a in worn out
chain wrap
chain
slack
build·up
in
sprocket
tooth pockets
To Do
sure sprocket
bottom
diamelers
are
oversize
place
chain and sprockets
(sorne
ca n be
reversed
- see page 11J
vise
driver arrangemenl
l o ge l more
teeth
in
cantael with
chain, or use
take-up
lo
¡ncrease
wrap
centers
or
take-up
for
proper slack
move mater ia l bui ldkup o protect
drive
cantael with
foreign
material,
Of use
ockets with
mud
relief.
pitch
line
.
Brokeo Pios, Bushiogs,
Or Rollers
ble Causes
speed
too high for
pitch and sprocket
shock
or suddenly
applied loads
ial build-up
in
sprocket
tooth
pockets
ate lubrication
or sprocket corrosion
orI y f it ti ng
sprockets
What
To
Do
1. Use shorter pitch
chain
of
equivalent or
grea ter s trength and/or
check
number
of
sprockel
teeth lo be
sure it
is
within
recommended limits
for
speed
involved.
Select a
sprockel wilh increased number
of
teeth, i f necessary
2.
Reduce
s ho ck loa ds e asy
starts
assure
longer
Iife)
3. Remove material
build-up
(see C·5)
4. Lubricate
properly
5. Protect from corrosion
6. Check
sprackets
for
wear and correct
bottom diameter
E Chaio
Cliogs
To
Sprockets
Possible Causes
1. Incorrect
application or badly
worn
sprockets
2.
Heavy
or tacky lubr icants
3.
Material
build-up
on
driver
sprocket
tooth
pockets
What
To
Do
1.
Replace
chain and sprockels
(sorne
sprockets
can
be
reversed
-
see
page
11)
2. Clean
and lubricate properly
3. Remove material
build.up
{see C 51
F.
Chaio Whip
Possible
Causes
1. Excessive chain slack
2.
High
pulsaling laads
3.
One
or
more
stiff chain joints
What To
Do
1.
¡nstall
chain
take-up or
idler,
or adjus t
centers
2. Reduce load
wherepossibleor
replace
chain
with
one o f
suitable strength
3.
Remove
stiff
I inks, or
dríve
back
on
pins
to
provide
proper
c1earance
between
side
pi
ates
(also
see G- l
lo
G·6J
G. Chaio Gets Stiff
Possible Causes
1.
Misalignmenl
2.
Inadequale lubrication
-
causes wear
3.
Corros ion
4.
Excessive
overloads
5.
Material build-up
in
chain
¡oinl
6. Peening of side
plate
edges
What
To
Do
1.
Check
sprocket a nd
s ha ft a li gnment
(see
C-l
2. Remove
chain
ir d ir ty o r corroded
... clean
and
lubricale
properly
3. Protect
chain
from
corros
ion
4. Reduce
excessive overloads
5.
Protect chain
with
case
... c le an
and
lubricate more aften
6. Check for
chain interference
and
correct
12
Possible Causes
1.
Obslruclions. or
foreign
malerial
in
chaio
cases
2.
Excessive shock
loads,
especially with
small, cast iron sprockels
3.
Chain cl imbing sprockel teeth
What
To
Do
1.
Check
c hai n a nd sprockel clearances
...
remove
foreign
material
2. Reduce excessive shock loads , or use steel
sprockels
3. (See C-l lo C 5}
Collers
Come
Out
Possible Causes
1. Vibration
2.
Obstruction striking cotters
3. Cotters
not
installed properly
( should be
properly
spread and drawn back
snugly
against side platel
What To
Do
1. Reduce
vibration
2.
Eliminale
obstruction,
o r t ap
in
ends
back
until
colter
fits
snugly
againsl side plates,
or
use
riveted chain
3.
Correcl faully inslallation
J Chaio
Drive
Ruos Too Hot
Possible Causes
1.
Operaling
in
excess of
recommended
maximum speed
2. Insufficient
amount
of
lubricalion
3. Chain operaling
loo
fasl for bath
lubricalion
4. Chain immersed
loo
deeply
in oil in
balh
lubricated drive
5.
Chain or shafts
rubbing againsl an
obstruction or
seal drag
What To
Do
1.
Check drive
for recommended
maximum
speed
for type
of lubricalion
used
2.
¡ncrease volume
of oil
and/or
cool oil in
reservoir
3.
Use
oil
slream
syslem of lubrication
4.
Adjust
oillevel to
proper
heíght
5. Remove
obst ruct ion againsl which
chain
rubs
8/11/2019 Instalacion y mtto cadenas rexnord.pdf
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WorUd CUass ustomellSell vice
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