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Industrial Accessories Company4800 Lamar Ave
Mission, Kansas 66202
IRON & STEEL
PP028 04-20-11 r1
DESIGN & ENGINEERING.
PRODUCTS: APC – BAGHOUSES; HEAT EXCHANGERSBULK MATERIAL HANDLING; PNEUMATIC TRANSPORT
SYSTEMS: DRY FGD & ACID GAS CONTROLHAP’S: DIOXIN/FURAN; MERCURY; ARSENICBIOMASS PROCESING & HANDLING
SERVICES: DEMONSTRATION TESTINGOEM PARTS & COMPONENTSRETROFIT & BAGHOUSE CONVERSIONSMECHANICAL INSTALLATIONSTRUCTURAL STEEL FABRICATION
IAC CORE COMPETENCIES
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IAC CONSTRUCTION COMPANY
• OSHA & MSHA Certification• Millwright Precision Execution• Multiple Field Crew and Superintendents
TYPICAL EAF PROCESS DESIGN
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RELADLING OPERATIONCANOPY HOOD DESIGN
Low Profile Canopy Hood w/Two Discharge Ducts (each w/inner duct)Side Discharge
B
HLP
AX
Y
D
E C
Note: Hood is located above CraneLocate Hood as close as possible to the top of the ladleDimensions not provided, are assumed
Y 5.5 m 7 mX 3 m 4.5 mC 2 m 2.6 mD 4 m 4 mE 1.1 m 1.5 mA 6.6 m 8.1 mB 8 m 10.5 m
HLP 3 m 4 mHTC 5.5 m 6.7 m
Low Profile Hood (acfm) 142,000 228,868Low Profile Hood (am3/hr) 241,258 388,847
Traditional Hood (acfm) 170,400 274,641
Traditional Canopy DesignTop Discharge
HTC
B
AX
Y
C
Canopy Hood Design
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DEC / 4TH HOLE EXHAUST
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WATER COOLED DUCT WITH W/C DAMPER
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MELTSHOP VENTILATION1,200,000 ACFM
IAC M-PULSE BAGHOUSE 12X318TB-BHTP-500
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TYPICAL
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IAC Design / Build M-Pulse Baghouse - 1,200,000 ACFM
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IAC M-Pulse Baghouse1,200,000 ACFM – Erected by IAC
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IAC M-Pulse BaghousePenthouse Enclosure
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IAC M-Pulse BaghouseHopper Enclosure
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IAC M-Pulse BaghouseInside Penthouse Maintenance
Header Design•Shut-off Valve•Pressure Transmitter•Moisture Purge Valve
Baghouse Design•Compt. Pr. Transmitter•Baghouse Pr. Trans.•Temp. Transmitters (2)
Pneumatic Dampers•Inlet Butterfly•Outlet Poppet
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Dust Handling – Pneumatic Convey to Silo
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Dust Handling – Receiver Filter; Silo & Blower
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IAC “M” - Pulse Baghouse w/Pneumatic Ash Handling
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IAC M-Pulse BaghouseControlnet Network
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IAC M-Pulse BaghouseContrologix Enclosure
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IAC M-Pulse BaghouseContrologix Remote Enclosure
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IAC M-Pulse BaghouseWonderware Software Screen
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IAC M-Pulse BaghouseWonderware Dust Transfer Screen
Spark-Box and Baghouse for EAF
ID Fans and Outlet Stack
EAF & Induction Melting Furnaces Baghouse 240,000 ACFM
Caster & LMF Baghouse220,000 ACFM
IAC “M-Pulse” Baghouse Installation
IAC “M” - Pulse Baghouse for Coal Fired Boiler6 x 234TB-BHTP-288
220,000 ACFM @ 420 FAir to Cloth Ratio: 4.15 to 1
IAC “M” - Pulse BaghousePenthouse Enclosure
Top Roof Door: ASME 12in Headers; 3in Pulse Valves
• Remove and Plate Monovent• Install Individual Stacks for each RAFF Baghouse
New Stack for Pressure RAFF
Evaporative Cooling & Alumina Injection - HF Removal
50MM GPY ETHANOL PLANTCOAL FIRED WITH IAC M-PULSE BAGHOUSE
IAC SCOPE OF WORK•M-Pulse Baghouse & FGD •ID Fan & Motor•Duct from Boiler to ID Fan•Flyash Handling•Silo & Truck Loadout•I&C’s (APV & Flyash)•Mechanical Installation
Corn, LP Goldfield, IALincolnway Energy Nevada, IARed Trails Richardton, NDHeron Lake Energy Heron Lake, MN
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IAC AIR-TO-AIR HEAT EXCHANGER & 4-COMPARTMENT M-PULSE BAGHOUSE
(19’-6” LG FILTER BAGS) APPLICATION: CLINKER COOLER – CEMENT PLANT
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IAC Baghouse – Insulated andModularlized Designs
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IAC BaghouseFive Module In-Line Design
Modular Insulated Baghouses Assembled with Legs
IAC DRY SORBENT INJECTION STATION
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IAC DRY SORBENT INJECTION STATION
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IAC “TEST RIG” FOR PAC INJECTION FOR MERCURY REMOVAL TESTING
ACTIVATED CARBON INJECTION315 MW WAGNER UNIT #3
AIR HEATER OUTLET
TRONA INJECTION – IAC FULL SCALE TESTING EQUIPMENT
TRONA PD TRUCK FEEDING PIG VENTILATING THRU IAC
BAGHOUSE
TRONA FEED SILO / BIN ON SCALES
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IAC Representative Process Baghouse Installations
•Ashgrove Cement- Springfield, MO Lime Kiln 30,000 ACFM 400F•Cemex- Louisville, KY Clinker Hot Tank 25,000 ACFM 400F•IAT Incineration- Richmond, WA Medical/Bio-Waste 5,000 ACFM 500F•Continental Carbon- Ponca City, OK Carbon Black Reactor 20,000 ACFM 500F•PPG- Lake Charles, LA Glass Furnace 35,000 ACFM 480F•Phila Electric- Eddystone, PA Magnesium Oxide 225,000 ACFM 450F•Carbo Ceramics- Toomsboro, GA Lime Kiln 87,000 ACFM 450F•Ashgrove Cement- Portland, OR Lime Kiln 20,000 ACFM 425F•BMH/James Hardie- Nashville, AR Gypsum Dryer 120,000 ACFM 400F•BMH/Ga Pacific- Gypsum Dryer 80,000 ACFM 400F•Reynolds Metals- Anode Bake Fce 141,000 ACFM 450F•Intalco Aluminium- Ferndale, WA Anode Bake Fce 168,000 ACFM 450F •Cemex- Fairborn,OH Alkali By-Pass 65,000 ACFM 500F•Lincolnway Energy- Nevada, IA (*) Coal Fired Boiler 220,000 ACFM 400F•Corn Products- LP Goldfield, IA (*) Coal Fired Boiler 220,000 ACFM 400F•Red Trail- Richardton, ND (*) Coal Fired Boiler 220,000 ACFM 400 F•Heron Lake Bio Energy, MN (*) Coal Fired Boiler 220,000 ACFM 400 F•Caterpillar- Mapleton, IL (*) Melt Shop Ventilation 240,000 ACFM 250F•Clow Corp- Oskaloosa, IA Electric Arc Furnace 2x27,500 ACFM 250 F•Nucor Steel-AR (*) LMF and Meltshop 200,000 ACFM 250 F•Drake Cement, AZ (*) Raw Mill / Kiln 206,000 ACFM 482 F•Drake Cement, AZ (*) Clinker Cooler 98.100 ACFM 392 F•Drake Cement, AZ Coal Mill 20,598 ACFM 194 F•Vienna Correctional Inst. Coal Fired Boiler 2x25,000 ACFM 450 F•Nucor Steel, AL (*) Electric Arc Furnace 1,200,000 ACFM 250 F•Carbo Ceramics- Toomsboro, GA Lime Kiln#1 80,000 ACFM 425 F•Carbo Ceramics- Toomsboro, GA Lime Kiln#2 80,000 ACFM 425 F•Carbo Ceramics-Toomsboro, GA Lime Kiln#3 80,000 ACFM 425 F
•Note: (*) IAC “M” Pulse Design with Long Bag, Low Pressure Cleaning Technology.
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IAC - Baumco Reverse Air References in the Iron & Steel Industry:
•Krupp Industries GER EAF 1,765,000 ACFM •Hadeed Ltd. SAU EAF 1,059,000 ACFM •Great Lakes Steel USA EAF 1,231,000 ACFM •Ferrowohlen SWI EAF 765,000 ACFM •Crucible Steel USA EAF 865,000 ACFM •CF&I USA EAF 540,000 ACFM •Cascade Steel USA EAF 486,000 ACFM •Bethlehem Steel USA EAF 874,000 ACFM •Nucor Steel USA EAF 50,000 ACFM•Kaiser Steel USA Re-ladling Station 600,000 ACFM •Wheeling Pittsburgh USA Re-ladling Station 180,000 ACFM
IAC Representative Process Baghouse Installations
IAC Installations in India
•Dalmia Cement Ltd. (*) Cement Mill 443,200 ACFM 194F•Krupp Polysius India Ltd. (*) Kiln / Raw Mill 80,046 ACFM 464F•Birla / Satna Cement (*) ESP Conversion 40,023 ACFM 203F•Birla / Satna Cement (*) ESP Conversion 22,366 ACFM 203F
Note: (*) IAC “M” Pulse Design with Long Bag, Low Pressure Cleaning Technology.
Contact Information
Corporate Address: Glenn A. Smith, JrCorp. Tel: (913) 384-5511 CEOSales Tel: (800) 334-7431 4800 Lamar AvenueCorp. Fax: (913) 384.6577 Mission, Kansas 66202
E-Mail: [email protected]
Knoxville Address: Pramodh NijhawanTel: (865) 675-7867 Executive Vice PresidentFax: (865) 675-7582 318 Saint Andrews Drive
Knoxville, TN. 37934E-Mail: [email protected]
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