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Industrial Accessories Company4800 Lamar Ave
Mission, Kansas 66202
ADVANCED PLC CONTROL FOR BAGHOUSES
PP036 6-12-11
MODULAR BAGHOUSE
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Insulated Module with Roof Top
Door AccessModule with
Walk-in-Plenum
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BAGHOUSE – INSULATED & MODULAR DESIGN
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High Pressure Pulse Jet Baghouse4 x 144TB-BHWT-320
Foundry (Induction Furnace) Baghouse86,000 ACFM @ 110 F
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COAL MILL BAGHOUSE
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M-PULSE BAGHOUSEKILN/RAW MILL - CEMENT
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AIR-TO-AIR HEAT EXCHANGER & M-Pulse BAGHOUSECLINKER COOLER – CEMENT
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IAC “M” – Intermediate Pressure Pulse Jet Baghouse6 x 234TB-BHTP-288
High Temperature Baghouse220,000 ACFM @ 420 F
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IAC “M” - Pulse Baghousewith ID Fan and Stack
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NUCOR SOUTH EAF BAGHOUSE1,200,000 ACFM @ 250F
IAC M-PULSE BAGHOUSE 12X318TB-BHTP-500
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IAC M-PULSE
IAC M-PULSE BAGHOUSE 12X318TB-BHTP-500
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IAC M-Pulse BaghousePenthouse Enclosure
Header Design
•Shut-off Valve
•Pressure Transmitter
•Moisture Purge Valve
Baghouse Design
•Compt. Pr. Transmitter
•Baghouse Pr. Trans.
•Temp. Transmitters
Pneumatic Dampers
•Inlet Butterfly
•Outlet Poppet
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IAC M-Pulse Penthouse
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Poppet Damper Operator Air Inlet to Header
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MCC Control Room
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IAC M-Pulse BaghouseControlnet Network
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Contrologix Enclosure
Contrologix Processor120 VAC Input Module120 VAC Output ModuleAnalog Input ModulesEthernet I/P Remote I/O ProcessorEthernet Bridge Communication Module
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Contrologix Remote Enclosure
Ethernet I/P Remote I/O Processor120 VAC Input Modules120 VAC Output ModulesAnalog Input Modules
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PLC & Wonder Ware Operator Interface Panel
Dell Optiplex 390 – Optimized for Wonderware Interface• Windows 7 Profesional• 500 Gb Hard Drive• 23” Wide Desktop Monitor• 16X DVD-ROM• 8 Gb RAM• Black & White Laser Report Printer
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PLC & Wonder Ware Interface Panel
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Stack Opacity Monitor
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Baghouse Pulse Control Screen
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Baghouse Trend Menu Screen
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PLC Control Feature & Benefit
FEATURE BENEFIT
Module Header Pressure Required Cleaning Air UtilizationSense/Alarm Leak in Solenoid Valve
DP Cleaning Individual Module DP Baghouse DPRequired “Open Time” per Header Pulse Valve
Monitoring & Alarms TemperaturePressureHopper HeatersHopper VibratorsHopper Level ControlsInlet / Outlet DampersHopper Valves and Dust Handling Systems
Trend Analysis Baghouse & Individual Module
Broken Bag Detection Detection per Module and Individual Row
Communication Plant DCS & Local PrinterLocal and Remote Controls
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Online Cleaning Efficiency
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Broken Bag Detection
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Baghouse Monitoring & Reporting
1. Daily Monitoring of each Baghouse Module2. Weekly Confirmation of Hopper Dust removal3. Daily check of Compressed Air Supply4. Monitor Cleaning Cycles & Module Pressure5. Monthly check of Bag Cleaning6. Monitor Baghouse DP & Module DP to predict
inleakage7. Broken Bag Detection
IAC Representative Process Baghouse Installations
•Ashgrove Cement- Springfield, MO Lime Kiln 30,000 ACFM 400F
•Cemex- Louisville, KY Clinker Hot Tank 25,000 ACFM 400F
•IAT Incineration- Richmond, WA Medical/Bio-Waste 5,000 ACFM 500F
•Continental Carbon- Ponca City, OK Carbon Black Reactor 20,000 ACFM 500F
•PPG- Lake Charles, LA Glass Furnace 35,000 ACFM 480F
•Phila Electric- Eddystone, PA Magnesium Oxide 225,000 ACFM 450F
•Carbo Ceramics- Toomsboro, GA Lime Kiln 87,000 ACFM 450F
•Ashgrove Cement- Portland, OR Lime Kiln 20,000 ACFM 425F
•BMH/James Hardie- Nashville, AR Gypsum Dryer 120,000 ACFM 400F
•BMH/Ga Pacific- Gypsum Dryer 80,000 ACFM 400F
•Reynolds Metals- Anode Bake Fce 141,000 ACFM 450F
•Intalco Aluminium- Ferndale, WA Anode Bake Fce 168,000 ACFM 450F
•Cemex- Fairborn,OH Alkali By-Pass 65,000 ACFM 500F
•Lincolnway Energy- Nevada, IA (*) Coal Fired Boiler 220,000 ACFM 400F
•Corn Products- LP Goldfield, IA (*) Coal Fired Boiler 220,000 ACFM 400F
•Red Trail- Richardton, ND (*) Coal Fired Boiler 220,000 ACFM 400 F
•Heron Lake Bio Energy, MN (*) Coal Fired Boiler 220,000 ACFM 400 F
•Caterpillar- Mapleton, IL (*) Melt Shop Ventilation 240,000 ACFM 250F
•Clow Corp- Oskaloosa, IA Electric Arc Furnace 2x27,500 ACFM 250 F
•Nucor Steel-AR (*) LMF and Meltshop 200,000 ACFM 250 F
•Drake Cement, AZ (*) Raw Mill / Kiln 206,000 ACFM 482 F
•Drake Cement, AZ (*) Clinker Cooler 98.100 ACFM 392 F
•Drake Cement, AZ Coal Mill 20,598 ACFM 194 F
•Vienna Correctional Inst. Coal Fired Boiler 2x25,000 ACFM 450 F
•Nucor Steel, AL (*) (Engineering) Electric Arc Furnace 1,200,000 ACFM 250 F
•Carbo Ceramics- Toomsboro, GA Lime Kiln#1 80,000 ACFM 425 F
•Carbo Ceramics- Toomsboro, GA Lime Kiln#2 80,000 ACFM 425 F
•Carbo Ceramics-Toomsboro, GA Lime Kiln#3 80,000 ACFM 425 F
•Note: (*) IAC “M” Pulse Design with Long Bag, Low Pressure Cleaning Technology.
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Contact InformationCorporate Address: 4800 Lamar Avenue
Corp Tel: (913) 384.5511 Mission, Kansas 66202
Glenn A. Smith, Jr.
CEO
Sales Tel: (800) 334.7431 E-Mail: [email protected]
Corp Fax: (913) 384.6577
Knoxville Address: Pramodh Nijhawan
Executive Vice President
318 Saint Andrews Drive
Knoxville, TN. 37934
Tel: (865) 675-7867 E-Mail: [email protected]
Cell: (865) 300-3401
Fax: (865) 675-7582 Web: www.iac-intl.com
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