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Industrial Accessories Company4800 Lamar Ave
Mission, Kansas 66202
Full-Service Solution Provider
CorporateBackground
PP005R2.1.08
FGD Initiative
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Positioning Strategy 5 Year Plan
Provide specific technological solutions for Industrial and Utility Coal Fired Boilers.1. Provide products / components /
systems for emission compliance for PM 2.5; SOx; Mercury.
2. Alliances / Partnership Relationship
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Partnership Initiatives
1. Process / Application Design2. Test & Pilot Plant3. Site Specific Study4. Layout / Design / Engineering5. Integrator of System Requirements6. Management of After-Market Service7. Confidential Relationship
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Product Capability1. OEM Baghouse Supplier.2. Licensee of Baumco Technologies.3. FGD Technology:
A. Dry InjectionB. Semi-Dry Dual Fluid Spray DryerC. Silo & Pneumatic Conveying
4. Wet ESP (w/Alliance Partner)
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Design Capability
1. In house Engineering Staff2. Electrical Controls Capabilities3. Maintenance & Field Service Crews4. Installation and Erection5. Application Know-how
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DFGD Options
1. Dry-DryA. Evaporative Cooling + Hydrated
Lime injection in Duct B. Hx Cooling + Hydrated Lime InjectionC. Sodium/Specialty Sorbent Injection
2. Humidified Recycle Dust w/fresh Lime3. Semi Dry / Dual Fluid Spray Drier
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Dry FGDActivated Carbon Injection(Super Sack Design or Silo Feed)
Hot Flue GasMulti Compartment Baghouse
H2O Spray
Bin Vent FF
Mix Reactor
To Waste
Bin Vent FF
1. Evaporative Cooling can be up or dow n flow2. Mix Reactor is designed for active mixing.3. Activated Carbon useage is ~ 1 lbs/100K acf4. Fresh & Recycle Silo can feed in to a common feed silo.
Conditioning EvaporativeCooling
FF #1
FF#2
FF #3
FF#4
Recycle Lime Silo
Fresh Lime Silo
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Semi-Dry FGD
Bin Vent FF
Gas Inlet
Dual Fluid LanceLimeSilo Compressor
Spray DrierGas Outlet
Slaker DilutionTransfer Pump Water
Screw PumpLime Slurry Tank Mix/Reactor Feed Tankw/agitator w/agitator
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Semi Dry Scrubber & Baghouse
Bin Vent FF Gas Inlet2-RowsMulti Compartment Baghouse
Dual Fluid LanceLimeSilo Compressor
Spray Drier
Gas Outlet
Slaker DilutionTransfer Pump Water
To Waste
Screw PumpLime Slurry Tank Mix/Reactor Feed Tank
FF #2
FF#3
FF #4
FF#5
FF #1
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Multi-Nozzle Arrangement
5'-0"
5'-0"
56'-0"112'-0"
11'-6"
46'-0"
28'-3"
2'-0" 6'-0"Grade
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Low Pressure Pulse BaghouseWeather Enclosure
MonorailTo lif t Compt. Doors
Poppet Damper 14'-0'
Roof Door
3'-0"
Outlet Plenum 10'-6"
Bag: 6" D x 26'-3" 19'-3"
26 Bags/Blow pipe27 Row s of Bags702 Bags/ Compt 11'-6" Inlet Plenum
25'-0" Inner Baffle Plate
2'-3"
12'-0" 5'-0"
Inlet Butterf ly Damper4'-0" x 14'-0"
17'-3"
6'-0"
63' - 6"
ELEVATIONTYPICAL 1,000,000 CFM BAGHOUSE
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Heat ExchangerHX W/DUST COLLECTED ON OUTSIDE SURFACE OF COOLING TUBE
COOLING AIR ON THE INSIDE OF THE COOLING TUBEPROCESS GAS ON THE OUTSIDE OF THE COOLING TUBE
Hot Process Gas
Cooling Air
Cooled Process Gas
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Heat ExchangerDUST COLLECTED ON INSIDE SURFACE OF COOLING TUBEOOLING AIR ON THE OUTSIDE OF THE COOLING TUBEROCESS GAS ON THE INSIDE OF THE COOLING TUBE
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Evaporative CoolingHot Gas Inlet Flow
Platform for access to nozzles
Access Ladder
Evaporative Cooler
Cooled Gas Outlet Flow
To suitGrade
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Lance / Nozzle DesignLance Assembly is constructed in 316 SS
8" 150lb. Flange standard (1" / 25.4 mm thick)13.5" OD (342.9 mm)11.75" 298.5 mm) Diameter bolt hole center
7.5" 190.5 mm Distance to suit Cooler Size
Liquid Inlet1" NPT or BSPT
8.23" (209.1 mm)2 1/2" sch 40 pipe 2.75" (69.9 mm Hex
4" 2.875" ODNozzle Tip has 8 holes (free passage)
Air Inlet1" NPT or BSPT
Nozzle Tip ConfigurationSpray Velocity designed in the range of 80 to 125 ft/sec (24.5 to 38.2 m/s)
0.188" (4.7 mm) to 0.393" (9.9 mm)8 Holes
2.38" (60.3 mm) to 2.75" (69.9 mm)
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Nozzle Dispersion
48"/1.22M
v ySpray Velocity
"z" A diameter
B Diameter
NOZZLE PERFORMANCE REQUIREMENTUS UNITS METRIC UNITS
Atomizing Air Pressure: 20 / 40 / 60 / 70 / 80 psi 1.38 / 2.76 / 4.14 / 4.83 / 5.52 barLiquid Pressure: 13.9 to 95.5 psi 0.96 to 6.59 barLiquid Capacity: 0.5 to 30 gpm 1.89 to 113.56 l/min
NOZZLE DISPERSION ANALYSIS:1 Spray Dimensions (y; and z)2 Spray Velocity (v)3 Spray Cloud Diameter (A & B)
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Welded Silo Design SUPPORT STYLE : MATERIAL DATA : DRY LIQUID STRUCTURAL LEGS (4) SHORT SKIRT MATERIAL TO BE STORED_______________________________ 4-SHORT LEGS FULL SKIRT BULK DENSITY_________PCF ANGLE OF REPOSE_______ STRUCTURE TO BE QUOTED STRUCTURE BY OTHERS COEFFICIENT OF FRICTION_____ (30 DEGREE STD.)SILO DATA: INTERNAL PRESSURE________ VACUUM RATING_____________ ROOF LOAD : 30# PSF STANDARD
QUANITY__________ CAPACITY____________ USABLE LEVEL FULL IF OTHER__________________CONSTRUCTED FROM: CARBON STEEL ALUMINUM STAINLESS (304 OR 316) WIND VELOCITY______SEISMIC ZONE_______________OR INSTALLATION SITE__________________________ INSIDE / OUTSIDE________________FEATURES AND OPTIONSVENT :
QTY. SIZE SQUARE BIN VENT FLANGE_______#______ _______" ROUND BIN VENT FLANGE_______#
(WIND BRACING MEMBERS NOT INCLUDED)ACCESS :
______ ______" DIA. MW/PVR/2.oz press/.5oz vac.______ ______" DIA. CENTER DOME W/ COVER PLATE______ ______" DIA. MANWAY DECK SW HOPPER______ 6' X 6' 8" DOUBLE DOOR, LOUVER____YES____NO______ 3' X 6' 8" SINGLE DOOR, LOUVER____YES___NO______ EQUIPMENT PENTHOUSE
FILL :______ STUB NOZZLES SIZES_______________________________ TURBULENCE BOX SIZE______________________________ FILL LINE KIT SIZE_____________SINGLE OR DOUBLE______ FILL LINE BRACKETS, SIZE_______________________
LEVEL INDICATORS: ______ TYPES_____________SIZES_____________________
SAFETY EQUIPMENT :______ HANDRAILS_____LADDER____CROSSOVER_____LENGTH
(LADDER REST PLATFORM @ 30' PER OSHA)OTHER :
______ FLANGED NOZZLES__________________________________ ACTIVATOR ADAPTER RING BY CUSTOMER TRANSITION: YES OR NO
______ SHOP MOUNT BIN ACTIVATOR SQUARE ___________
FINISH : INTERIOR EXTERIOR RECTANGLE ________
WELD INTERIOR YES NO XXXXXXXX PANTLEG : YES OR NO
GRIND SMOOTH YES NO XXXXXXXX POKE HOLES_________
BLAST SSPC-SP_________ SSPC-SP_________ FLOW PADS OR AIR
PLAIN YES NO YES NO JET COUPLINGS_______
EPOXY PRIMER (STD) YES NO YES NO WILL A AIR CANNON OR SIDE M OUNT VIBRATOR BE
POLYURETHANE(STD) YES NO YES NO INSTALLED ON HOPPER?_______________________
FDA EPOXY YES NO YES NOTOP COAT COLOR: WHITE STANDARD. IF PAINT IS OTHER, NOTE BELOW
ST .WA LL
( )
H EIGH T
H OP P ERH EIGH T
( )
C LEA R A N C ET O GR A D E
( )
( )
H OP P EROUT LET
EA VEH EIGH T
( )
ANGLE OF REPOSE
ROOF SLOPE10 DEGREE STD. ________
( )
D IA M ET ER
( )
H OP P ER D EGR EE
GR A D E
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Limestone Calcining
Flash Calcining of Limestone finesto Quick Lime or Hydrated Lime
Proprietary System in Development
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Standard ProductsPneumatic Conveying Systems
Dilute Phase Pressure/Vacuum/CombinationMixed Phase (Pump)Dense Phase Batch & ContinuousIn Plant TransferTruck/Rail Unloading
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Standard Products
Mechanical Conveying
Screw ConveyorsAir/Gravity ConveyorsTruck/Rail Loading SpoutsBag DumpsBulk Bag Unloaders
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Standard Products
Air Supply Equipment
Exhaust FansPositive Displacement BlowersCentrifugal/Aeration Blowers
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Standard ProductsValves/Flow Control
Knife GatesButterfly ValvesMaintenance/Isolation GatesRotary AirlocksDouble Tipping ValvesRotary Cut-off ValvesManual/Automatic DampersBlast Gates
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Standard Products
Bulk StorageDay BinsWork BinsWelded SilosBolted SilosBin Activation/Aeration
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Standard ProductsBaghouses
Baumco SystemsNuisance / Process / ProductPulse JetHigh / Low Pressure DesignShaker / Reverse AirCassette / CartridgeHigh Temp (to 700° F)
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Standard Products
Fabrication/PipingPipe/Tubing/DuctFittings/Elbows/WyesFlangesFlex Hose, Metal/RubberHose FittingsCouplingsAbrasion Resistant Elbows and PipeHoppers/Adapters/Transitions
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Standard Products
InstrumentationGaugesPressure RegulatorsFiltersPulse TimersSolenoidsDiaphragmsLevel Indicators
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Standard ProductsSafety Products
Vacuum/Pressure Relief ValvesAccess Ports/HatchesExplosion Relief VentsEmission Monitors
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Specialty Products
Emission Monitors
Acoustical/Sonic Horns
Ceramic Backed Elbows
Sound Enclosures
Burner Technology
Truck Weigh & Load-out Station
Process Valves and Instrumentation
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ServicesEngineering EvaluationsSystem Design/SpecificationField EvaluationTroubleshootingInstallation & Start-upMaintenance Scheduled/Preventive/EmergencyBag Change-outsEquipment Upgrades/OptimizationTurnkey ProjectsTraining - Operation/Maintenance
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Contact Information
Corporate Address: 4800 Lamar AvenueMission, Kansas 66202
Corp Tel: (913) 384.5511 E-Mail: [email protected] Tel: (800) 334.7431
Corp Fax: (913) 384.6577 Web: www.iac-intl.com
