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Industrial Accessories Company 4800 Lamar Ave
Mission, Kansas 66202
IAC IN CEMENT PP006 R2 1-6-12
IAC PRODUCTS - SYSTEMS - SERVICES
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PRODUCTS: BAGHOUSES – PROCESS / NUISANCE AIR-TO-AIR HEAT EXCHANGERS BULK MATERIAL HANDLING SYSTEMS: FGD AND ACID GAS CONTROL EVAPORATIVE COOLING MERCURY CONTROL CKD CONVEYING PROCESS CONTROLS SERVICES: SPARE PARTS AND COMPONENTS BAGHOUSE CONVERSIONS MECHANICAL INSTALLATION SERVICES
Modular Baghouses
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Insulated Module with Roof Top Door Access
Module with Walk-in-Plenum
IAC “M” – Intermediate Pressure Pulse Jet Baghouse 6 x 234TB-BHTP-288
High Temperature Baghouse 220,000 ACFM @ 420 F
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NUCOR SOUTH EAF BAGHOUSE 1,200,000 ACFM @ 250F
IAC M-PULSE BAGHOUSE 12X318TB-BHTP-500
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IAC M-PULSE
IAC M-PULSE BAGHOUSE 12X318TB-BHTP-500
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IAC M-Pulse Baghouse Penthouse Enclosure
Header Design •Shut-off Valve •Pressure Transmitter •Moisture Purge Valve
Baghouse Design •Compt. Pr. Transmitter •Baghouse Pr. Trans. •Temp. Transmitters
Pneumatic Dampers •Inlet Butterfly •Outlet Poppet
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IAC M-Pulse Penthouse
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Poppet Damper Operator Air Inlet to Header
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“M” - Pulse Baghouse Bag Changeout & Installation
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IAC AIR-TO-AIR HEAT EXCHANGER & 4-COMPARTMENT M-PULSE BAGHOUSE
APPLICATION: CLINKER COOLER – CEMENT
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IAC AIR-TO-AIR HEAT EXCHANGER & 4-COMPARTMENT M-PULSE BAGHOUSE
APPLICATION: CLINKER COOLER – CEMENT
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M-PULSE FOR KILN/RAW MILL
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COAL MILL FILTER
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CLINKER SHED EMISSION CONTAINMENT
Truck Entry Door with Air Curtain for Emission Containment
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CLINKER SHED BAGHOUSE
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HOT CLINKER SILO DISCHARGE & BAGHOUSE
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ENGINEERING AND AUDIT ANALYSIS
IAC SCOPE OF WORK 1. Inspect Existing Baghouses 2. Recommend Action Plan 3. Review Potential for Pneumatic
Conveying of Clinker from ESP/Baghouse to Storage Silo
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CKD (Baghouse to Silo) 1. Surge Hopper 2. Double Dump Valve 3. Dutchmann 4. 18 TPH Convey Rate
Pneumatic Conveying Technology
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CKD Handling System 1. ESP to New Silo 2. New Scales for metered
discharge to Finish Mill Conveyors
3. Bypass CKD dust to Storage Silos
4. 6 to 18 TPH Convey Rate
Pneumatic Conveying Technology
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Dalmia Cement Plant, India
“M”-Pulse Baghouse for Cement Mill
552,000 ACFM Baghouse
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IAC “TEST RIG” WITH SUPER SACK
Full Scale Testing: Activated Carbon for Mercury Control; Hydrated Lime; Sodium Bicarbonate; &/or Trona for SOx Control
DSI – DEMONSTRATION TESTING (36,000) PPH
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Trona; sodium Bicarbonate; Hydrated Lime Three DSI Bins with 3 Blowers Bins on Scales for Varied Feed Rates PD Blower in Sound Enclosure One 6-Ton/Hr Pin Mill per Silo Pin Mill in Sound/Weather Enclosure
DSI –TESTING EQUIPMENT
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PD Blower in Enclosure Pin Mill w/Contriols in Enclosure Bin Discharge with Live Bottom & Feeder
DSI –TESTING EQUIPMENT
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SUCTION CONVEYING FROM HOPPER TO STORAGE AND LOAD-OUT SILO
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Pneumatic Conveying from Flap Valve(s) at Hopper Discharge Receiver Filter at top of Silo
Articulating Arm w/Telescoping Load-Out Chute for Rail Car/Truck Loading
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PEBBLE LIME & LIMESTONE FEED TO COAL BELT
Salable Ash Desired
ESP/FF
Activated Carbon
Fabric Filter
Fabric Filter
Oxidizes Elemental Hg and Adsorbs
MERCURY REMOVAL
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CARBON TYPE TESTING FOR MERCURY EMISSION
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FABRIC FILTER TESTING FOR MERCURY EMISSION
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FABRIC FILTER AIR TO CLOTH RATIO
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IAC Intermediate “M-Pulse” Baghouse Installations
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•Lincolnway Energy- Nevada, IA Coal Fired Boiler 220,000 ACFM 400F •Corn Products- LP Goldfield, IA Coal Fired Boiler 220,000 ACFM 400F •Red Trail- Richardton, ND Coal Fired Boiler 220,000 ACFM 400F •Heron Lake Bio Energy, MN Coal Fired Boiler 220,000 ACFM 400F •Caterpillar- Mapleton, IL Foundry Melt Shop 240,000 ACFM 250F •Nucor Steel-Blytheville, AR LMF and Meltshop 200,000 ACFM 250F •Drake Cement, Drake, AZ Raw Mill / Kiln 206,000 ACFM 482F •Drake Cement, Drake, AZ Clinker Cooler 98.100 ACFM 392F •Nucor Steel, Decatur, AL Electric Arc Furnace 1,200,000 ACFM 250F
•Dalmia Cement Ltd. Cement Mill 443,200 ACFM 194F •Krupp Polysius India Ltd. Kiln / Raw Mill 80,046 ACFM 464F •Birla / Satna Cement ESP Conversion 40,023 ACFM 203F •Birla / Satna Cement ESP Conversion 22,366 ACFM 203F
IAC Intermediate “M-Pulse” Installations in India
IAC Representative Hi-Pulse Baghouse Installations
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•Ashgrove Cement- Springfield, MO Lime Kiln 30,000 ACFM 400F •Cemex- Louisville, KY Clinker Hot Tank 25,000 ACFM 400F •IAT Incineration- Richmond, WA Medical/Bio-Waste 5,000 ACFM 500F •Continental Carbon- Ponca City, OK Carbon Black Reactor 20,000 ACFM 500F •PPG- Lake Charles, LA Glass Furnace 35,000 ACFM 480F •Phila Electric- Eddystone, PA Magnesium Oxide 225,000 ACFM 450F •Carbo Ceramics- Toomsboro, GA Lime Kiln 87,000 ACFM 450F •Ashgrove Cement- Portland, OR Lime Kiln 20,000 ACFM 425F •BMH/James Hardie- Nashville, AR Gypsum Dryer 120,000 ACFM 400F •BMH/Ga Pacific- Gypsum Dryer 80,000 ACFM 400F •Reynolds Metals- Anode Bake Fce 141,000 ACFM 450F •Intalco Aluminium- Ferndale, WA Anode Bake Fce 168,000 ACFM 450F •Cemex- Fairborn,OH Alkali By-Pass 65,000 ACFM 500F •Clow Corp- Oskaloosa, IA Electric Arc Furnace 2x27,500 ACFM 250F •Drake Cement, AZ Coal Mill 20,598 ACFM 194 F •Vienna Correctional Inst. Coal Fired Boiler 2x25,000 ACFM 450 F •Carbo Ceramics- Toomsboro, GA Lime Kiln#1 80,000 ACFM 425 F •Carbo Ceramics- Toomsboro, GA Lime Kiln#2 80,000 ACFM 425 F •Carbo Ceramics-Toomsboro, GA Lime Kiln#3 80,000 ACFM 425 F •Victaulic Foundry, Easton, Pa Induction Furnaces 80,000 ACFM 250 F •Victaulic Foundry, Chihuahua, MX Induction Furnaces 86,000 ACFM 250F
IAC Representative Pneumatic Conveying Installations 1.Northern States Power Red Wing, MN Boiler - Limestone Injection 2.Red Trails Ethanol Richardton, ND Fly-ash Conveying 3.Red Trails Ethanol Richardton, ND Sodium Bicarbonate Injection. 4.Corning Harrodsburg, KY Sodium Bicarbonate Injection. 5.Wabash Alloys Dickson, TN EnviroBlend Injection 6.Wabash Alloys Cleveland OH EnviroBlend Injection 7.Wabash Alloys Tipton, IN EnviroBlend Injection 8.Wabash Alloys Wabash, IN EnviroBlend Injection 9.Corn LP Goldfield, IA Fly-ash Conveying 10.Lincolnway Energy Nevada, IA Fly-ash Conveying 11.Lincolnway Energy Nevada, IA Sodium Bicarbonate Injection. 12.Heron Lakes Energy Heron Lake, MN Fly-ash Conveying 13.Heron Lakes Energy Heron Lake, MN Trona/Sodium Bicarb Inj. 14.Eagle Milling, AZ Flour Handling 15.ESSROC Speed, IN Kiln Dust Conveying. 16.ESSROC Logansport, IN CKD Conveying 17.Cemex Puerto Rico Clinker Dust Conveying 18.Cemex Odessa, TX Clinker Dust Conveying 19.US Gypsum El Centro, CA Gypsum Conveying 20.Ogden Martin (Covanta) Kent, MI Activated Carbon Injection 21.Folgers Coffee LA Coffee - Meter & Convey 22.Schwans Food Mfg. MN Flour Scaling Loop System 23.Schwans Food Mfg KY Flour Scaling & Handling 24.Tony's Pizza, KS Flour Scaling Loop Systems 25.E.F. Mariani Co., AZ Railcar Unloading 26.Golden Temple Food, OR Mt’l Transfer and Scaling 27.AgraWest Food, LTD. PEI Potato Granule Handling 28.Idaho Pacific ID Mt’l Handling 29.Eagle Milling, AZ Flour Handling 30.General Electric Bridgeport, PA Glass Powder 31.Constellation Energy Baltimore, MD PAC Demo/Wagner Unit 2 32.Constellation Energy Baltimore, MD PAC Demo/Wagner Unit 3. 33.Constellation Energy Baltimore, MD PAC Demo/Crane Unit 1. 34.Temple Inland Waverly, TN Trona Injection. 35.Gainesville Regional Util. Gainesville, FL Pebble Lime / Arsenic Mitigation
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Contact Information Corporate Address: 4800 Lamar Avenue Mission, Kansas 66202 Corp Tel: (913) 384.5511 E-Mail: [email protected] Sales Tel: (800) 334.7431 Corp Fax: (913) 384.6577 Knoxville Address: Pramodh Nijhawan 318 Saint Andrews Drive Knoxville, TN. 37934 Tel: (865) 675-7867 E-Mail: [email protected] Cell: (865) 300-3401 Fax: (865) 675-7582 Web: www.iac-intl.com
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