“IN A BLINK OF AN EYE” PI & CDM (Clean Development Mechanism) at Rhodia Brazil Osisoft Seminary15/05/2007

““IN A BLINK OF AN EYE”IN A BLINK OF AN EYE”PI & CDM (Clean Development Mechanism)PI & CDM (Clean Development Mechanism)

at Rhodia Brazilat Rhodia BrazilOsisoft Seminary 15/05/2007

Paulínia Osisoft Seminary 15/05/2007

Rhodia in BriefRhodia in Brief

Sales € 4,800 million

PlantsPlants

69

Employees worldwide

16,000

R&D budget

3% of sales

EBITDA

€ 683 million

Ebit

€ 359 million


Paulínia

Cranbury

Singapore

Shanghai

Aubervilliers

Dangé

Dudley

Freiburg

Kobe

Milan

Lyon

Boston

Oldbury

Malvern

Main Research CentersTechnical Centers

Santo André

World Technology World Technology CentersCenters


BristolAubervilliersLyon Paulínia Shanghai

R&D budget of approximately 140 M€ - 3% of global turnover

1,050 researchers;

Nearly 150 patent applications every year;

Partnerships with acknowledged Research Centers and Universities:

• CNRS (France), Santa Barbara and Princeton Universities (USA), Catholic University of Louvain (Belgium), Unicamp (Brazil).

5 leading Research Centers: In France (Aubervilliers, Lyon),

In the USA (Cranbury), Brazil (Paulínia) and China (Shanghai).

Research at RhodiaResearch at Rhodia


Total Total EmployeesEmployees

3,4003,400

TurnoverTurnover1,158 MiUS$1,158 MiUS$

InvestmentsInvestments50 MEuros50 MEuros

(2006)(2006)

Latin America Industrial Latin America Industrial SitesSites

Barquisimeto

Paulínia

São BernardoSanto André

(2)

Jacareí

Valencia

Florencio Varella


*100% in Brazil, 75% in South America

Areas andBusinesses

% Portfolio

% Market

Position in the

MarketTextile Yarns

Industrial Yarns

Engineering Plastics

Phenol and by-products

Solvents

Acetow

Silicas

Adipic Acid

Strong competitiveness in 90% of its portfolioStrong competitiveness in 90% of its portfolio inin Brazil Brazil

12%43% 1

8% 47%

42%

PHENOL 86%BISPHENOL 85%

1

CETONES 61%ESTERS 55%

11%

21%

24%

1

1

7% 100%

4% 90%

95%7% 1

1

1

*

2


NovecareNovecare

Silcea Silcea

OrganicsOrganics

PhenolPhenol

BisphenolBisphenol

Adipic, Sal N Adipic, Sal N and HMDand HMD

Leather Leather

BicarbonateBicarbonate

Solvents and Solvents and AcetoneAcetone

AcetowAcetow

Intermediates and Solvents

Intermediates and Solvents

Polyamide and Polymers

Polyamide and Polymers

Acetow

BusinessesBusinesses

QPAL Performance

Chemistry

QPAL Performance

Chemistry

Engineering Engineering PlasticsPlastics

Industrial Industrial Fibers and Fibers and YarnsYarns

Textile YarnsTextile Yarns

Functions

Purchasing & Purchasing & ProcurementProcurement

Corporate Corporate Communication Communication

FinanceFinance

IndustrialIndustrial

LegalLegal

Research & Research & DevelopmentDevelopment

PlatformsPlatforms

Human Human ResourcesResources

Government Government RelationshipsRelationships

Information Information SystemsSystems

Rhodia Organization in Latin Rhodia Organization in Latin AmericaAmerica


A responsible approach for: ShareholderShareholder

ssEmployeesEmployees CustomersCustomers SuppliersSuppliers EnvironmentEnvironment CommunityCommunity

One belief Safety, operational performance and Safety, operational performance and

social and environmental responsibilities social and environmental responsibilities are closely linkedare closely linkedIntegrate Sustainable

Development in the current management processes

Engage more deeply the staff in this initiative

Sustainable DevelopmentSustainable Development

At the heart of our identity


Sustainable DevelopmentSustainable Development

This involvement translates into:This involvement translates into: a global policy of “Responsible Care”; action plans implemented in every plant; transparently audited and published

results.

Rhodia, an industry strongly engaged in Rhodia, an industry strongly engaged in Sustainable Development, is enrolled Sustainable Development, is enrolled with thewith the “Responsible Care in the “Responsible Care in the Chemical Industry”Chemical Industry” program for:program for:

health protection; environmental protection; safety improvement.


Once upon a time, on August Once upon a time, on August 2006… 2006…

Angela Project


Angela Angela ????????

Well… Well…

It is all about Kyoto It is all about Kyoto Protocol !!! Protocol !!!


Kyoto ProtocolKyoto Protocol

• The Protocol was signed during the Forecast The Protocol was signed during the Forecast Changes Conference on 1997 and confirmed on Feb Changes Conference on 1997 and confirmed on Feb 16th, 2005 with Russia's adhesion as partner;16th, 2005 with Russia's adhesion as partner;

• Establishes goals of reduction of greenhouse effect Establishes goals of reduction of greenhouse effect caused by industrialized countries (5,2% of 1990’s caused by industrialized countries (5,2% of 1990’s emission);emission);

• It does not have additional obligations for It does not have additional obligations for developing countries;developing countries;

• Creates flexible mechanisms for industrialized Creates flexible mechanisms for industrialized countries to reach their goals regarding Clean countries to reach their goals regarding Clean Development Mechanism (CDM), reducing emission Development Mechanism (CDM), reducing emission on developing countries (those ones that do not on developing countries (those ones that do not have reduction goals).have reduction goals).


Purchase of Carbon Credits

Financial Exchanges

Purchase Project

CDM Board“Clean Development

Mechanism”



GWP – Global Warming PotentialGWP – Global Warming Potential

GasLifetime(year)

GWPTime Horizon

20 years

100 years

500 years

Methane 12 62 23 7

Nitrous Oxide 114 275 296 156

HFC’s(hydrofluorocarbons) 260 9400 12000 10000

Sulfur Hexafluoride 3200 15100 22200 32400



Angela Project

AAbatement of batement of NNitrous itrous GGas as for for EEnvironment of nvironment of

LLatin atin AAmerica merica

AngelaAngelaAngelaAngela


Nylon 6.6 – Production´s RouteNylon 6.6 – Production´s Route

ADIPONITRILE

HMD

NYLON SALT

NYLON 6.6

HYDROGEN

KA OIL

PHENOL

CUMENE

OXYGEN

CYCLOHEXANOL

NITRIC ACID

ADIPIC ACID

OTHERAPPLICATIONS

NITROUS OXIDENITROUS OXIDENN22OO


Rhodia Energy:Rhodia Energy:Two large scale N2O CDM projectsTwo large scale N2O CDM projects

Onsan Project N20

Reduction of N20 from adipic acid plant

Volume: 9 Mt CO2/year

UNFCCC Status: RegisteredStart: September 2006

Paulínia Project N20

Reduction of N20 from adipic acid plant

Volume: 6 Mt CO2/year

UNFCCC Status: RegisteredStart: November 2006

Reduction of 6 Mt COReduction of 6 Mt CO22/year/year

Reduction of 9 Mt COReduction of 9 Mt CO22/year/year


• Rhodia’s needs:

– A scalable, robust, auditable and global real time database for process data, that could store all information from Rhodia’s chemical plant on a single server.

PIMS – Purchase ProcessPIMS – Purchase Process


• Competitors:– OSIsoft; – Aspentech; – GE;– Yokogawa

• Installed base:– SDCD

Yokogawa;– PLC GE Fanuc

• Interfaces connection:– OPC



• Topology´s Characteristics :Topology´s Characteristics :– Server machine on Rhodia’s Data Center,

accessible through network;

– OPC Interfaces machines connected to process network and corporate network through Firewall;

– Remote access via Rhodia’s VPN (administrators and users);



NetworkNetwork

UsersServer

SDCD Centum 3000

OPC Interface

OPC Server

PLC´s 9030 GE

OPC Interface

OPC Server

PI

Solsys

OPC Interface

OPC Server

Future

OPC Interface

OPC Server

Firewall

...

TopologyTopology

...


• Why did we chose PI?– Real time database x relational database;– Data compression;– High speed when accessing data;– Trackable and reliable data;– Easy to configure and maintain;– User friendly graphical interfaces;– Integration and support performed by PI

creators (no intermediaries);– Market Leader.– User application

Decision Process

Decision Process


• Initial Structure:– OSIsoft:

• 5,000 points (prevision: 20,000 points on next 5 years);

• Enterprise Server;• OPC Interfaces (EXAOPC and TOPSERVER OPC

servers);• 07 Combo Pack (DataLink and ProcessBook)

concurrent users + 04 individual users;• 02 SQC concurrent users;• 04 training packages (users and

administrators).

Decision ProcessDecision ProcessDecision ProcessDecision Process


• PI Server and interfaces installation;• Combo Pack and SQC Installation on users’

computers;• Definition of tags to be configured;• Tags configuration;• Development of Reports (based on PI-DataLink);• Configuration of Performance Equation tags;• Users training and on-job support.

Commissioning ProcessCommissioning ProcessCommissioning ProcessCommissioning Process


Reports DevelopmentReports DevelopmentReports DevelopmentReports Development

Occurrences Data Entrance

Carbon Credits Data

Lab Data Entrance


Implementation Team

Implementation Team

• FactoryFactory– Reinaldo Spitzner– Guilherme Silva– João Luiz Costa– Mário Manfrinato

• Project ManagerProject Manager– Antonio Mazzuco Filho

• PI AdministratorsPI Administrators– Ronaldo Sergio Novaes Manzano– Jorge Luiz Catalano– Hamilton Roberto Baldo– Roberto Ruhe– Marcos Santos

• OSIsoft BrazilOSIsoft Brazil– Maria Vitória Agra– Fábio Glauco dos Santos


Performance Performance IndicatorsIndicators

Performance Performance IndicatorsIndicators

DescriptionDescription Before Before PIPI

After PIAfter PI

Manual entrances 118 Inputs

35 Inputs

Operator time (data entrance) / day

2h 15m

History data availability 10 days Infinite

Database reliability Low Ideal

Data Trackability None Total

On-line Integration with other Rhodia´s units around the world

Impossible

Total

Pre-audit feasibility to obtain Carbon Credits

Impossible

Habitual


CronogramCronogramCronogramCronogram

Aug 1Aug 1stst/06 – Decision period before/06 – Decision period beforebuying PI buying PI

Aug 26Aug 26thth/06 – Decision: PI System/06 – Decision: PI System

~ 3 weeks

Sept 01Sept 01stst/06 – Purchase /06 – Purchase

Sept 13Sept 13thth/06 – Training /06 – Training

Sept 29Sept 29thth/06 – System Installation/06 – System Installation

Nov 8Nov 8thth/06 – PI Commissioning End/06 – PI Commissioning End

1 week

2 weeks

2 weeks

6 weeks

~ ~ 3 Months3 Months

Oct 1Oct 1stst/06/06 – PI Commissioning Start– PI Commissioning Start


Hamilton Roberto Hamilton Roberto BaldoBaldo

[email protected]@br.rhodia.comcom

Fábio Glauco dos Fábio Glauco dos SantosSantos

[email protected]@osisoft.com

ContactsContactsContactsContacts

Ronaldo ManzanoRonaldo [email protected]@br.rhodia

.com.com

Jorge CatalanoJorge [email protected]@br.rhodia.

comcom

Documents

“IN A BLINK OF AN EYE” PI & CDM (Clean Development Mechanism) at Rhodia Brazil Osisoft Seminary15/05/2007