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Yngve Børstad, Project ManagerScience Meets Industry 2016 – Bergen 08.11.2016
Hywind Scotland Pilot Park – Marine Operations
Hywind Scotland – Technip’s Packages
Tower Transport
Substructure transport
Upending
Ballasting**
Mating**Commissioning**
Tow to field
Anchor installation
Hook-upDeliveries by others*:Substructure Design - AibelSubstruture Fabrication - NavantiaTower Fabrication - NavacelWind turbine - SiemensAnchor Fabrication - GlobalMooring Chain - Vicinay/MacGregorTower assembly - Norsea GroupTower mating - SaipemUmbilical fabrication - NexansUmbilical installation - Subsea 7
*Others – with interfaces connected to Techips marine operations** Activities supported by Technip
Hywind Demo - 2009
Technip fabricated and installed Hywind DEMO in 2009 Substructure and mooring EPCI WTG & Tower delivered by Siemens/Statoil Subsea cable by Nexans Assembly at Karmøy
..and now we have been asked to do it again
4
5 off Substructures (CPI) from Spain to Stord
Evaluated 2 alternatives Semi-sub transport Normal towing
Operational Synergies:- SPAR technology and transport methods- Operational analysis
Montecarlo weather simulations indicated 16 days WOW for the towing
VS.
Substructure transport from Spain
5
Length Substructure: 198 m (~220 m incl protruding pipes) Diameter: 50 m
..coming soon to a harbour near you..
Aasta Hansteen SPAR
VS.
6
Upending by pumping ~5000Te seawater into each substructure to achieve required draft
Two phases: Upending Final ballasting
Operational Synergies:- Experience from Hywind Demo- Operational analysis and 3D simulations
Stability simulations performed with HydroD (DNV Sesam Software)
Static configuration Dynamic configuration
Substructure Upending at Stord
7
Pre-installed inshore mooring arrangement
Single barge arrangement for pre-mating activities (upending and solid ballasting)
Optimisation of assembly siteStord
Floating Quay Setup – Phase I
Operational Synergies:- Local experience from offshore fabrication- Personnel working at height- Use of conventional barges
8
Stord Base Location
Issues with current loads on barge and mooring lines Alternative locations were evaluated
Operational Synergies:- Contact with Havforskningsinstituttet and MET office- Local experience from Stord
Floating Quay Setup – Phase I - Solid Ballasting
9
Ballasting water to be replaced with Magnadense 8 rock
Rock installed by VanOord
Combined rock installation and water removal to maintain constant draught
ROCK
Ballast water
11
Performed by SAIPEM 7000
Tower assembly by Norsea Group, Stord
Tower Assembly & Mating, Stord base
Example of potential location at Stord
Accommodate mated WTG’sCommissioning and prepare for towing
Floating Quay Setup – Phase II (initial setup)
13
Analysis of 4- barge “one-quay” solution
Analysis is performed in Diodore Wind and waves from metocean design basis Different wind turbulence models used for calculating
the wind forces acting on the wind turbines Very high mooring forces are shown, even before
attaching the substructures
4 barge solution considered not viable due to mooring forces exceeding barge capacity
Operation split to 3 barge solution
Operational Synergies:- FE Analysis for offshore mooring combined with landbased wind loads- Internal knowledge of wave and current forces, and tight interface with wind technology
16
Towing spread 4 days tow from Stord to field Tow analysis in Orcaflex Tow simulation by Marintek Survey of the fjord
VIM Concern Towing test in Trondheim Tow wire length & chain dimension changed Less tugs will lead to different vibration
modes Contingency procedures
Operational Synergies:- Use of Orcaflex for towing simulations- Experience from towing Hywind Demo and Spars
Towing to Field
17
Anchor installation Pretensioning of anchors and chains Final hook-up with MacGregor Pusnes Fairlead
Chain Stopper system
Hook-up – mooring systems
Operational Synergies:- Anchor design and selection method- AHV chain operations by experienced subcontractors
18
Umbilical installation (by others)
Operational Synergies:- Conventional lazy wave configuration for umbilical installation- Landfall drilling experience