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Aker Solutions Pusnes™ deck machinery
For more than one hundred years and thousands of ships
Aker Solutions is a leading global supplier of marine and offshore products and services, and is recognised worldwide as a leader in the design, engineering and supply of the innovative Pusnes™ deck machinery and Pusnes™ mooring and loading systems for marine and offshore applications.
Aker Solutions’ aim is to be its customers’ preferred partner, based on its ability to understand their busi-ness and add value to their projects.
Close co-operation with classification societies and maritime authorities, combined with innovative design, quality products and world wide lifecycle service, makes Aker Solutions the perfect partner for your marine and offshore projects.
3Aker Solutions Deck machinery 2009
Reliable deck machinery
Aker Solutions is one of the world’s largest manufacturers of deck machinery. Several thousand ship sets of Pusnes™ hydraulic and electric deck machinery have been delivered to vessels sailing all over the world.
The production of winches was established in 1875 and today both Pusnes™ electric deck machinery and high-pressure Pusnes™ hydraulic deck machinery are important products in the company’s portfolio.The deck machinery has been developed and improved over the years in
Developments
• Standardisation • 3D modelling• OCIMF winches• Single point mooring (SPM)• Arctic technology
Achievements
• Original patent holder of Pusnes split drum™
• Innovator of spring applied fail- safe band brakes
• Innovator of high slack rope speed mooring winches
• Low speed / high torque motors
Our business areas
• Deck machinery• Mooring systems• Loading systems• Lifecycle services
Main skills
• Research and development• Project execution• Engineering• Procurement• Fabrication follow-up• Commissioning• Lifecycle service
order to fulfil new requirements and meet new market demands. Winches designed to operate in Arctic conditions are just one example of recent developments.
Pusnes™ lifecycle services has an established worldwide network to assist customers wherever the need occurs. When purchasing equipment, our customers not only receive quality products, they make an investment in the future, and Pusnes™ lifecycle services ensures that this investment reaches its full potential.
4 Deck machinery 2009 Aker Solutions
Singapore
Busan (Korea)
Guangzhou (Peoples’ Republic of China)
Houston (USA)
Macae (Brazil)
Arendal (Norway)
Dubai (UAE)
Pusnes™ lifecycle services
Aker Solutions has a worldwide lifecycle network which supplies customers with spare parts, service and support wherever the need occurs.
Pusnes™ lifecycle services offers fast and efficient delivery of spare parts and skilled personnel for commissioning, maintenance and repair work. Beneficial equipment upgrades and modification of existing equipment and systems is also provided.
Pusnes academy™Pusnes academy™, located in Arendal, was officially opened January 2009. The academy is equipped with top class, modern facilities ensuring the perfect learning environment. Operator courses are available for the company’s entire product range and include theory, operation and hands-on experience. Tailored courses are available upon request.
LocationsPusnes lifecycle services™ locations for mooring and loading systems.
5Aker Solutions Deck machinery 2009
Pusnes™ hydraulic deck machinery
The hydraulic system utilises small diameter piping thereby facilitating installation and saving space on deck and in pump rooms. The complete “ring main” system includes electric motors, variable axial piston pumps, valves and miscellaneous hydraulic components, all mounted on the hydraulic power unit, minimising the yard’s instal-lation work.
Integration of equipment driven by a common hydraulic power unit in a “ring main” system enables all units to be operated simultaneously.This simple piping consists of main and branch lines and no valves are needed between the pipes. All or any combination of the following hydraulic equipment may be integrated in the ring main system, thereby reducing both equipment and installation costs.
Benefits for yards
• Flexible design for drum layout• Simple installation• Compact piping design• Low material cost• Low weight• Low installation cost• Easy integration with other onboard
hydraulic systems• Commissioning and support• No need for separate servo system
Benefits for owner
• Redundancy• Easy, safe and quick operation• High slack rope speed• Low lifecycle cost• Proven system design• Automatic torque limitation• Worldwide lifecycle service and
support• Reliable partner
Options
• Hydraulic operated band brake and/or disc brake
• Stainless steel brake drum surfaces• Isolation valves for easy maintenance• Shipside remote control• Automatic mooring• Chain length and/or speed
measurement• Bridge operated anchor drop• Monitoring of brake holding force• Wireless remote control• Enclosed type windlass gearing• Tube, plate or air coolers available
Aker Solutions delivers high-pressure Pusnes™ hydraulic deck machinery based on a “ring main” system with a working pressure of approximately 250 bar. The equipment design meets the requirements of all classification societies and satisfies the demand for flexibility and easy maintenance.
Product range• Winch/windlasses for ø46 mm – ø144 mm
anchor chain (other sizes on request)• Mooring winches from 10 tons – 40 tons
(other sizes on request)• Hydraulic power unit (HPU)
• Cargo pumps• Cargo valves• Cranes
• Deck machinery• Hatch covers• Thrusters
Cargo pumps Cargo pumps
Pump station
Deck machinery Cranes Thrusters
6 Deck machinery 2009 Aker Solutions
Solution overview
Features
• Simplified hydraulic system• Various cooling arrangements to maximize
operation• High torque and high slack rope speed
ensuring the shortest possible mooring period• Constant pull on all units• Integration of other equipment• Low weight• Ship-side remote control with auto high/low
speed
Hydraulic deck machinery solution consists ofHydraulic power unit• Self-contained and skid-mounted easing
shipyard’s installation• Pumps located outside the tank for easy
maintenance• Oil coolers water type as standard, air type
as option• Full flow filter for return oil• Floating mount of pump/electric motor unit
minimising noise and vibration• Fulfils all Classification Societies’
requirements• Pulse dampers available (silencer)
Anchoring systems• Windlasses for chain dimensions up
to 144 mm• Materials selected for easy maintenance• Fulfils all Classification Societies’
requirements• Split type bearings for drive shaft• Strong, durable design• Easy maintenance• Proven design• Advanced braking systems available• Chain stoppers
Remote control stand
Hydraulic power unit with starter
Bridge panel for anchor drop
Cable lifter unit with disc brake
Mooring winch (M1-M4) Hydraulic motor Combined anchor windlass/ mooring winch (W1-W2)
M3
M4
M2 M1
W1
W2
Brid
ge anchor d
rop
Mooring winches• Mooring winches from 10 tons and above• Optimal control of torque and high slack
rope speed ensuring shortest possible mooring period
• All mooring winches can operate simultaneously at full load
• High brake holding capacity• Primary gearbox totally enclosed with
gears running in oil bath• Easy automatic mooring operation
7Aker Solutions Deck machinery 2009
Pusnes frequency controlled deck machinery™ utilises step-less control from zero to nominal speed thereby ensuring smooth, accurate and safe operation.The pole changing type deck machinery utilises a PLC control and 3-speed motor which provides high tension and high slack rope speed while ensuring safe operation.
Pusnes™ electric deck machinery
Benefits for yard
• Easy installation• Reduced commissioning costs• No piping• No flushing• Compact size• Less cabling• Reduced cable sizes• Low weight
Benefits for owner
• No environmental pollution• Low lifecycle cost• Proven system design• Low noise• Short start-up time in cold climates• Frequency control has step-less and smooth
operation• Automatic torque limitation• Low power consumption• Tension indication available• Remote diagnosis available• Extensive customer support
Options
• Automatic mooring with or without monitoring
• EX motors for hazardous areas • Chain length and speed measurement• Tension indication• Portable or wireless remote control• Closed type windlass gearing• Remote control of drum brake and clutch• Remote control of chain stoppers• Stainless steel brake drum surfaces• Hydraulic operated disc brake on Cable
lifter unit• Automated anchor drop
The increase in environmental awareness is becoming more and more apparent in the type of equipment that shipowners are choosing for their vessels. A direct result is the increasing popularity of diesel electric propulsion systems and electric deck machinery.
In line with the increasing awareness of environ-mentally sound solutions, Pusnes™ electric deck machinery has undergone significant modernisation and streamlining. Electric deck machinery eliminates the need for hydraulics and therefore risk to the environment.
The new generation of Pusnes™ electric deck machinery has either frequency controlled or pole changing motors. This is just one example of Aker Solutions commitment to further developing deck machinery solutions tailored to meet future market demands.
Pole changing systems• Utilise a multiple speed AC-brake motor• Power 380/440/690V AC 50Hz/60Hz• Flange mounted electro motors with protection
IP 56• Motors equipped with space heaters,
temperature sensors and fail-safe brakes• High operational safety including overload
conditions
Frequency controlled systems • Utilise a standard AC-brake motor and
external brake resistor for lowering anchor• Power 380/440/690V AC 50Hz/60Hz• Flange mounted electro motors with protection
IP 56• Motors equipped with space heaters,
temperature sensors and fail-safe brakes• High operational safety including overload
conditions
8 Deck machinery 2009 Aker Solutions
Solution overview
Mooring winches• Mooring winches from 10 tons and above• Optimal control of torque and high slack rope speed ensuring
shortest possible mooring period• All mooring winches can operate simultaneously at
full load• High brake holding capacity• Primary gearbox totally enclosed with gears running
in oil bath• Easy automatic mooring operation
Electric deck machinery solution consists of
Anchoring systems• Windlasses for chain dimensions up to 144 mm• Material selected for easy maintenance• Fulfils all Classification Societies’ requirements• Split type bearings for drive shaft• Strong, durable design• Easy maintenance• Proven design• Advanced braking systems available• Chain stoppers
M4
AC Motors
M3
M2 M1
W2
W1
Mooring winch (M1-M4) Combined anchor windlass / mooring winch (W1-W2)
Pusnes™ lifecycle services
modem
modem
Bridge
Cargo control
Engine control
Bridge remote operated anchor drop
RS 485 RS 485 RS 485 RS 485
Power 400-690
VAC
M4 M3 M2 M1 W2 W1
9Aker Solutions Deck machinery 2009
Pusnes emergency towing system™
Benefits for yard
• Low installation cost• Compact design• Easy installation• Type approved
Benefits for owner
• Safety against fire• Towing wire on a storage drum• Centrifugal brake for controlled payout• Gear for retrieval of towing wire• Combined strongpoint & fairlead• Type approved
Options Pusnes ETS™ aft
• Portable air-motor for retrieval of the towing wire
• Below deck installation• Strength calculation• Deck support
The two main features of the Pusnes emer-gency towing system ™ are simplicity and durability.
The Pusnes emergency towing system™ (Pusnes ETS™) was originally designed for tankers loading at the Statfjord field in the North Sea. It has been further developed and today fulfils all new regula-tions with respect to single point mooring (SPM), yield strength and safety factors. The forward Pusnes chain stopper™ design makes it suitable as the strongpoint for SPM.
High quality and compact design with easy installation at low cost, both for newbuildings and existing vessels, are important factors for ensuring complete customer satisfaction. The Pusnes ETS™ meets these criteria.
Product rangeAft Pusnes ETS™• Storage drum for towing wire with retrieval gear• Complete pick-up gear stored in separate
container
• Complies with:- IMO resolution MSC.35 (63)- SOLAS V/15-1(b)- LOOP regulations- OPA 90- OCIMF
Forward Pusnes ETS™• Combined chain stopper including foundation
for ETS and SPM• Smit bracket for ETS and SPM• Panama fairlead – 4 rib type• Chafing chain• Complies with:
- IMO resolution MSC.35 (63)- SOLAS V/15-1(b)- LOOP regulations- OPA 90- OCIMF
Pusnes escorting and pull-back system™• Fairleads, Panama deck mounting• Tug towing bollard
Options Pusnes ETS™ forward
• Bow shackle, D-type• Guide roller• Panama fairlead – 8 rib type
10 Deck machinery 2009 Aker Solutions
Exploring the Arctic and sub-Arctic regions
Aker Solutions has met the challenge of functional and reliable systems for rough and extreme weather conditions. As development of the Arctic continues, the need for specialised equipment for these harsh and environmentally vulnerable areas becomes significant.
When Roald Amundsen planned his exploration of the Arctics he chose an anchor winch from Pusnes Mekaniske Verksted for his polar vessel FRAM. He was well aware that reliable systems were a must if he should succeed in being the first to reach the South Pole.
The majority of today’s shuttle tankers operate in the extreme weather conditions of the North Sea or in the Arctic north of Russia, where reliable systems are a must. Customers continue to depend on Aker Solutions to develop and deliver equipment that meets these demands.
With over 100 years of experience supplying deck machinery designed for extreme conditions, Aker Solutions has acquired extensive expertise and skill, which is reflected in other innovative products such as the Pusnes Arctic crane offloading system™. Arctic and sub-Arctic deliveries include mooring and loading systems to the northern territories of Canada and Russia.
Varandey field, Russia First offloading with Pusnes bow loading system™ and Pusnes offloading system™.
June 8, 2008.
11Aker Solutions Deck machinery 2009
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Contact Aker Solutions:
© 2009 Aker SolutionsNovmber 2009. All rights reserved.
www.akersolutions.com/pusnes
Headquarters
Aker Pusnes ASService Box 7324808 ArendalNORWAYTel: +47 37 08 73 00Fax: +47 37 08 65 [email protected]
North America
Aker Solutions2103 City West Blvd, Suite 400Houston, TX 77042USATel: +1 713 270 2679Fax: +1 713 272 4070Mobile: +1 832 630 [email protected]
South America
Aker Solutions do Brazil Ltda.Rodovia Amaral Peixoto km 162 – ZEN Rio das Ostras, RJBRAZILTel: +55 22 2273 9010Mobile: +55 22 9283 [email protected]
Middle East
Aker SolutionsPlot No. 33, Port of FujairahP.O. Box 2501FujairahUNITED ARAB EMIRATESTel: +971 9 228 2338Fax: +971 9 228 1898Mobile: +971 50 433 [email protected]
Asia
Aker Pusnes Korea Co., Ltd.837, Daera-Ri, Gijang-EubGijang-GunBusan 619-903SOUTH KOREATel: +82 51 720 6200Fax: +82 51 720 6230Mobile: +82 10 6583 [email protected]
Aker Solutions25, Benoi LaneSINGAPORE 627800Tel: +65 6303 4465Fax: +65 6303 4456Mobile: +65 9231 [email protected]
Aker Solutionsc/o Bee Fortune Co. Ltd.Tower 1, Flat A, 23F268 Zhong Shan Da DaoTianhe DistrictGuangzhouCHINA 510660Tel: +86 20 8231 5211Fax: +86 20 8231 [email protected]
