Hydraulic Tensioners - Hydratight · torque and tension bolting equipment to mechanical connectors, from on-site service to creating custom solutions in line with client specifications

Hydraulic Tensioners

2 hydratight.com

Because ensuring a leak-free solution is critical. It has to be Hydratight.

For more than 100 years, Hydratight has provided world-class bolted joint solutions, assessing and managing joints to ensure leak-free start-ups. Today, we continue to set international standards in joint integrity—but we’re so much more than just a bolting and on-site machining company.

Because even the tiniest leak can be costly and time consuming to repair, we manage every joint on a project for leak-free start-ups and production, which in turn removes the threat of environmental impact caused by unsafe joints. Safety continues to be the most important aspect of our business. We are a global organization making a real difference to the industries and communities we work in, committed to improving safety, operational efficiency and uptime.

Because you require the support of an innovative partner committed to your success, we not only offer unrivalled service on a global scale, including customer training and software development; but also design and manufacture quality tools and equipment for bolted joint solutions to the highest standards. Our certified teams are dedicated to working closely with you, assessing and managing every joint on your project to prevent leaks from ever occurring, year in, year out.

Because you value safety and reliability, we work to ISO 9001, ISO 14001 and OHSAS 18001 standards in everything we produce, from manufacturing torque and tension bolting equipment to mechanical connectors, from on-site service to creating custom solutions in line with client specifications.

It means that whenever you need a complete joint integrity solution, whichever industry sector you’re in, you can rely on us to get it 100% right first time, every time. This is why it has to be Hydratight.

Engineering Driven Safety Focused Solutions

hydratight.com 3

Tensioning SolutionsHydratight’s extensive line of tensioners are suitable for either topside or subsea applications. Our tools are available through sales, rental, or with on-site technical support.

Safe, reliable, and repeatable, the use of hydraulic tensioners offers many advantages over less accurate tightening methods:

• Direct: Tension is applied directly to stretch the bolt, so no need to fight against friction or losses.

• Accurate: The applied load is controlled very accurately, because it is directly proportional to the pressure applied to the tensioner.

• Calculated: The load transfer factor is calculable, helping to provide the correct residual load.

• Fast: Operation of tooling and improved accuracy reduces time required to retighten the bolt.

• Versatile: Tensioning allows for loading multiple fasteners in a joint at the same time.

• Reliable: Uniform bolt loading ensures a high level of accuracy by applying a consistent force.

• Stress-free: Purely axial, tensile loading ensures no torsional stresses are introduced.

The accuracy and efficiency provided by a single Hydratight technician and tensioner for bolting applications cannot be matched by any other current technology.

Topside TensionersHydraMax® Tensioners – with their compact fit and high load generation, and the flexibility to work with all standard flanges, the HydraMax® tools can be used in almost every industry and in many different applications.

HL Tensioners – Hydratight’s HL Tensioners provide a simple, safe, accurate, and time saving method for tightening topside bolts and studs, maximizing economy and versatility by utilizing common hydraulic heads with interchangeable bridges, sockets and pullers.

Subsea TensionersAquaMax® Tensioners – These subsea tensioners are tools specifically designed to tension compact flanges as well as all standard ANSI, API and MSS* types.

Aquajack® Tensioners – These tensioners allow divers to perform the tensioning process with tools designed specifically for their unique requirements.

HydraMax® tensioner

HL tensioner

AquaMax® tensioner

Aquajack® tensioner

* MSS-SP44 now included in ASME B16.47

4 hydratight.com

HydraMax® TensionersWith its compact fit and high load generation, Hydratight’s HydraMax® Topside Tensioner has been cleverly designed to fit all standard flanges, including ANSI, API and compact flanges based on Norsok L005.

HydraMax® tools have been designed to generate high bolt loads associated with compact flanges, while providing versatility for maximum bolt coverage. Incorporating the proven sealing technology used in Hydratight’s Aquajack® Tensioner line, the HydraMax® series combines the reassurance of trusted technology with the usability of simple service operations.

Although originally designed for customers in the Oil & Gas sector requiring a tool for the compact flange, the opportunities for this tool reach into almost any industry, with many different applications.

Features:• Up to 30% more load capacity than HL Tensioners• Maximum working pressure 21,750 psi (1,500 bar)• Long stroke capability of 9/16" (15 mm) with over stroke elimination• HM01-HM05 have a mechanical over stroke prevention and no spring return;

HM06-HM15 have a relief valve over stroke prevention and spring return• Quick release bridge• Stroke indicator• Interchangeable adapter kits• Quick, simple, hose connection• Eccentric shape tool applies to HM01, HM02, and HM03• Alternative size adaptor kits can be supplied upon request

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HydraMax® Tensioners

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Tool Ref

Bolt Dia.Tool

Hyd Area Max Load WeightUnit of

Measure A B C D E F Gin mm

HM01 3/4" M20 in2

mm21.39 894

tonflbfkN

13.4 30124 134.0

4.5 lb 2.06 kg

Std - in 2.40 0.59 3.79 1.08 0.79 8.20 1.90Metric - mm 61.0 15.0 96.3 27.5 20 208 48.0

HM023/4" M20 in2

mm21.921240

tonflbfkN

18.7 41814 186.0

5.6 lb 2.52 kg

Std - in 2.7 0.6 4.1 1.1 0.8 8.9 1.9Metric - mm 69.0 15.0 103.3 27.5 20.0 227.0 48.0

7/8" M22 5.5 lb 2.48 kg

Std - in 2.7 0.7 4.1 1.1 0.9 8.9 2.2Metric - mm 69.0 18.4 103.3 27.5 22.0 225.0 55.0

HM03

3/4" M20

in2

mm22.521628

tonflbfkN

24.5 54876 244.1

6.9 lb 3.12 kg

Std - in 3 0.6 4.1 1.1 0.8 9.1 1.9Metric - mm 77 15 104.8 27.5 20 230 48

7/8" M22 6.8 lb 3.07 kg

Std - in 3 0.7 4.1 1.1 0.9 9 2.2Metric - mm 77 18.4 104.8 27.5 22 228 55

1" M24 7 lb 3.16 kg

Std - in 3 0.8 4.3 1.3 1 9.1 2.3Metric - mm 77 20 109.8 32.5 25 232 59.5

HM04

7/8" M22

in2

mm23.352159

tonflbfkN

32.572793323.8

9 lb 4.1 kg

Std - in 3.5 0.7 4.4 1.1 0.9 9.8 2.2Metric - mm 89.5 18.4 112.3 27.5 22 250 55

1" M24 9.1 lb 4.15 kg

Std - in 3.5 0.8 4.6 1.3 1 10 2.3Metric - mm 89.5 20 117.3 32.5 25 255 59.5

— M27 9.1 lb 4.15 kg

Std - in 3.5 0.8 4.6 1.3 1 10.1 2.3Metric - mm 89.5 20 117.3 33.5 27 256 59.5

1-1/8" M30 9.1 lb 4.15 kg

Std - in 3.5 0.9 4.7 1.4 1.2 10.1 2.7Metric - mm 89.5 23.4 120.3 35.5 30 257 67.2

HM05

1"M24

in2

mm24.272752

tonflbfkN

41.492779412.7

11.5 lb 5.2 kg

Std - in 3.9 0.8 4.7 1.3 1 10.4 2.3Metric - mm 99 20 119.2 32.5 25 263 59.5

M27 11.4 lb 5.19 kg

Std - in 3.9 0.8 4.7 1.3 1.1 10.4 2.3Metric - mm 99 20 119.2 33.5 27 263 59.5

1-1/8" M30 11.4 lb 5.18 kg

Std - in 3.9 0.9 4.8 1.4 1.2 10.3 2.7Metric - mm 99 23.4 122.2 35.5 30 261 67.2

1-1/4" M33 11.6 lb 5.24 kg

Std - in 3.9 1.1 4.9 1.5 1.3 10.3 2.9Metric - mm 99 27.3 125.2 38.5 33 262 74

HM06

1-1/8" M30

in2

mm26.454162

tonflbfkN

62.6140303624.1

15.6 lb 7.07 kg

Std - in 4.6 0.9 4.9 1.4 1.2 10.5 2.7Metric - mm 117.5 23.4 125 35.5 30 266 67.2

1-1/4" M33 15.7 lb 7.11 kg

Std - in 4.6 1.1 5 1.5 1.3 10.6 2.9Metric - mm 117.5 27.3 128 38.5 33 269 74

1-3/8" M36 16 lb 7.24 kg

Std - in 4.6 1.3 5.2 1.6 1.4 10.8 3.4Metric - mm 117.5 31.8 131 41.5 36 273 86.4

1-1/2" M39 16.2 lb 7.35 kg

Std - in 4.6 1.3 5.3 1.8 1.5 10.9 3.4Metric - mm 117.5 33.2 134 44.5 39 277 86.4

HM07

1-1/4" M33

in2

mm27.724980

tonflbfkN

74.9167887746.8

18.4 lb 8.35 kg

Std - in 5 1.1 5 1.5 1.3 10.9 2.9Metric - mm 127 27.3 128 38.5 33 278 74

1-3/8" M36 18.7 lb 8.47 kg

Std - in 5 1.3 5.2 1.6 1.4 11 3.4Metric - mm 127 31.8 131 41.5 36 279 86.4

1-1/2" M39 18.9 lb 8.57 kg

Std - in 5 1.3 5.3 1.8 1.5 11 3.4Metric - mm 127 33.2 134 44.5 39 280 86.4

1-5/8" M42 19 lb 8.64 kg

Std - in 5 1.3 5.4 1.9 1.7 11 3.8Metric - mm 127 34 137 47.5 42 280 96

HM08

1-3/8" M36

in2

mm29.1

5869

tonflbfkN

88.3197854 880.1

22 lb 9.96 kg

Std - in 5.4 1.3 5.2 1.6 1.4 11.1 3.4Metric - mm 136.5 31.8 132.5 41.5 36 283 86.4

1-1/2" M39 22.2 lb 10.05 kg

Std - in 5.4 1.3 5.3 1.8 1.5 11.2 3.4Metric - mm 136.5 33.2 135.5 44.5 39 284 86.4

1-5/8" M42 22.3 lb 10.12 kg

Std - in 5.4 1.3 5.5 1.9 1.7 11.2 3.8Metric - mm 136.5 34 138.5 47.5 42 284 96

1-3/4" M45 23.1 lb 10.47 kg

Std - in 5.4 1.6 5.6 2 1.8 11.2 3.8Metric - mm 136.5 39.3 141.5 50.5 45 285 96.8

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HydraMax® Tensioners

Tool Ref

Bolt Dia. Tool Hyd Area Max Load Weight

Unit of Measure A B C D E F Gin mm

HM09

1-1/2" M39

in2

mm210.596834

tonflbfkN

102.92304071024.9

25.1 lb 11.38 kg

Std - in 5.7 1.3 5.3 1.8 1.5 10.9 3.4Metric - mm 144.5 33.2 135.5 44.5 39 278 86.4

1-5/8" M42 25.2 lb 11.41 kg

Std - in 5.7 1.3 5.5 1.9 1.7 11.1 3.8Metric - mm 144.5 34 138.5 47.5 42 281 96

1-3/4" M45 25.8 lb 11.71 kg

Std - in 5.7 1.6 5.6 2 1.8 11.2 3.8Metric - mm 144.5 39.3 141.5 50.5 45 285 96.8

1-7/8" M48 25.9 lb 11.73 kg

Std - in 5.7 1.7 5.7 2.1 1.9 11.3 4.3Metric - mm 144.5 43 144.5 53.5 48 288 108.4

HM10

1-5/8" M42

in2

mm212.27868

tonflbfkN

118.42652301179.8

30.4 lb 13.77 kg

Std - in 6.1 1.3 5.6 1.9 1.7 11.4 3.8Metric - mm 156 34 142.5 47.5 42 289 96

1-3/4" M45 30.1 lb 13.67 kg

Std - in 6.1 1.6 5.7 2 1.8 11.5 3.8Metric - mm 156 39.3 145.5 50.5 45 293 96.8

1-7/8" M48 31 lb 14.07 kg

Std - in 6.1 1.7 5.8 2.1 1.9 11.7 4.3Metric - mm 156 43 148.5 53.5 48 296 108.4

2" M52 31.6 lb 14.35 kg

Std - in 6.1 1.7 6 2.3 2.1 11.6 4.6Metric - mm 156 44.1 152.5 57.5 52 301 116.6

HM11

1-3/4" M45

in2

mm215.7410152

tonflbfkN

152.83422721522.5

38.8 lb 17.59 kg

Std - in 6.9 1.5 5.7 2 1.8 11.7 3.8Metric - mm 174.5 39.3 145.5 50.5 45 297 96.8

1-7/8" M48 39.6 lb 17.97 kg

Std - in 6.9 1.7 5.8 2.1 1.9 11.9 4.3Metric - mm 174.5 43 148.5 53.5 48 301 108.4

2" M52 40.2 lb 18.24 kg

Std - in 6.9 1.7 6 2.3 2.1 12.1 4.6Metric - mm 174.5 44.1 152.5 57.5 52 306 116.6

2-1/4" M56 41.8 lb 18.94 kg

Std - in 6.9 2 6.3 2.6 2.2 12.5 5.1Metric - mm 174.5 49.5 160.5 65.5 57 318 130.3

M60 41.5 lb 18.82 kg

Std - in 6.9 2 6.3 2.6 2.4 12.7 5.1Metric - mm 174.5 49.5 160.5 65.5 60 323 130.3

HM12

1 7/8" M48

in2

mm219.7212722

tonflbfkN

191.5 428868 1907.7

49.6 lb 22.48 kg

Std - in 7.6 1.7 5.9 2.1 1.9 11.9 4.3Metric - mm 193.5 43 148.5 53.5 48 301 108.4

2" M52 50.1 lb 22.71 kg

Std - in 7.6 1.7 6 2.3 2.1 12.1 4.6Metric - mm 193.5 44.1 152.5 57.5 52 306 116.6

2-1/4" M56 51.4 lb 23.3 kg

Std - in 7.6 2 6.3 2.6 2.2 12.5 5.1Metric - mm 193.5 49.5 160.5 65.5 57 318 130.3

— M60 51.9 lb 23.54 kg

Std - in 7.6 2 6.3 2.6 2.4 12.7 5.1Metric - mm 193.5 49.5 160.5 65.5 60 323 130.3

2-1/2" M64 52.4 lb 23.77 kg

Std - in 7.6 2.2 6.5 2.7 2.5 12.6 5.7Metric - mm 193.5 56 164.5 69.5 64 320 143.5

HM13

2-1/2" M64

in2

mm226.29 16964

tonflbfkN

255.3571914 2544

71.4 lb 32.39 kg

Std - in 8.6 2.2 6.8 2.7 2.5 13.3 5.7Metric - mm 218.5 56 172.2 69.5 64 337 143.5

2-3/4" M68 72.9 lb 33.05 kg

Std - in 8.6 2.5 7.1 3.1 2.8 13.8 6.3Metric - mm 218.5 63 180.2 77.5 70 350 158.7

— M72 72.8 lb 33.03 kg

Std - in 8.6 2.7 7.3 3.2 2.8 13.7 6.9Metric - mm 218.5 69 184.5 81.7 72 347 176

3" M76 72.8 lb 33.01 kg

Std - in 8.6 2.7 7.3 3.2 3 13.9 6.9Metric - mm 218.5 69 184.5 81.7 76 352 176

HM14

— M72

in2

mm236.3523451

tonflbfkN

352.9 790586 3516.7

101.6 lb 46.1 kg

Std - in 10.2 2.7 7.3 3.2 2.8 13.8 6.9Metric - mm 259 69 184.5 81.7 72 351 176

3" M76 103.1 lb 46.75 kg

Std - in 10.2 2.7 7.3 3.2 3 13.9 6.9Metric - mm 259 69 184.5 81.7 76 352 176

— M80 104.7 lb 47.5 kg

Std - in 10.2 2.7 7.6 3.6 3.2 14.5 7.3Metric - mm 259 69.6 193.2 90.5 80 367 186

3-1/4" M85 106 lb 48.07 kg

Std - in 10.2 2.7 7.6 3.6 3.4 14.7 7.3Metric - mm 259 69.6 193.2 90.5 85 374 186

3-1/2" M90 108.6 lb 49.27 kg

Std - in 10.2 3.1 7.8 3.6 3.5 15.3 7.9Metric - mm 259 78.6 198.2 95.5 90 389 200

HM15

3-1/2" M90in2

mm248.0631008

tonflbfkN

466.7 1045362

4650

139.6 lb 63.3 kg

Std - in 11.6 3.1 7.8 3.6 3.5 15.3 7.9Metric - mm 295.5 78.6 199.3 95.5 90 389 200

3-3/4" M95 150.4 lb 68.24 kg

Std - in 11.6 3.2 8.1 4 3.7 16 8.6Metric - mm 295.5 80.7 204.6 100.8 95 405 217.4

4" M100 145.5 lb 65.98 kg

Std - in 11.6 3.5 8.3 4.2 4 16.6 9.1Metric - mm 295.5 89.9 210.9 107.1 102 421 232

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B

hydratight.com 7

HL TensionersHydratight’s HL Tensioners provide a simple, safe, accurate and time saving method for tightening topside bolts and studs, maximizing economy and versatility by utilizing common hydraulic heads with interchangeable bridges, sockets and pullers.

Common hydraulic heads of the HL Tensioners enable the maximum number of bolt diameters to be covered with the minimum number of tools. Color coding of the hydraulic heads ensures easy identification.

Features:• Maximum working pressure 15,000 psi (1,034 bar)• All tools have 0.59" (15 mm) stroke except HT02 stroke = 0.24" (6 mm)

and HT01 stroke = 0.31" (8 mm)• Eccentric shaped tool applies to HT02• Weight includes head, bridge, socket & puller• Alternative size adaptor kits can be supplied on request

Tool Ref

Bolt Dia.Tool


Measure A B C D F Gin mm

HT02 Maroon

— M16

in2

mm22.101357

tonflbfkN

14.09 31554140.3

4.50 lb 2.04 kg

Std - in 2.9 0.93 3.03 0.98 4.76 2.17Metric - mm 73.5 23.5 77 25 121 55

3/4" M18 4.34 lb 1.97 kg

Std - in 2.9 0.93 3.03 0.98 4.72 2.17Metric - mm 73.5 23.5 77 25 120 55

— M20 4.23 lb 1.92 kg

Std - in 2.9 1.04 3.03 0.98 4.76 2.4Metric - mm 73.5 26.5 77 25 121 61

7/8" M22 4.23 lb 1.92 kg

Std - in 2.9 1.04 3.15 1.1 4.98 2.4Metric - mm 73.5 26.5 80 28 126 61

HT01 Dk Green

1" M24 in2

mm23.532278

tonflbfkN

23.64 52956 235.5

6.88 lb 3.12 kg

Std - in 3.4 1.16 3.66 1.34 5.78 2.52Metric - mm 86 29.5 93 34 147 64

1-1/8" M27 6.77 lb 3.07 kg

Std - in 3.4 1.26 3.78 1.46 6.03 2.83Metric - mm 86 32.0 96 37 153 72

HL01 Dk Blue

— M30in2

mm25.403485

tonflbfkN

36.17 81022 360.3

11.8 lb 5.36 kg

Std - in 4.2 1.42 3.78 1.42 6.57 3.11Metric - mm 107.0 36.0 96 36 167 79

1-1/4" M33 11.5 lb 5.21 kg

Std - in 4.2 1.42 3.78 1.42 6.69 3.11Metric - mm 107.0 36.0 96 36 170 79

1-3/8" M36 11.3 lb 5.11 kg

Std - in 4.2 1.54 3.9 1.54 6.93 3.23Metric - mm 107.0 39.0 99 39 176 82

HL02 Orange

1-1/4" M33in2

mm26.634276

tonflbfkN

44.39 99429 442.2

14.1 lb 6.40 kg

Std - in 4.6 1.42 3.78 1.42 6.77 3.11Metric - mm 117.0 36.0 96 36 172 79

1-3/8" M36 13.9 lb 6.31 kg

Std - in 4.6 1.54 3.9 1.54 7.01 3.23Metric - mm 117.0 39.0 99 39 178 82

1-1/2" M39 14.7 lb 6.68 kg

Std - in 4.6 1.65 4.13 1.77 7.36 3.39Metric - mm 117.0 42.0 105 45 187 86

HL03 Black

1-1/2" M39in2

mm29.165909

tonflbfkN

61.34 137392 611.0

20.6 lb 9.35 kg

Std - in 5.4 1.65 4.13 1.77 7.52 3.39Metric - mm 136.0 42.0 105 45 191 86

1-5/8" M42 20.6 lb 9.35 kg

Std - in 5.4 1.77 4.21 1.85 7.72 3.94Metric - mm 136.0 45.0 107 47 196 100

1-3/4" M45 20.7 lb 9.38 kg

Std - in 5.4 1.93 4.33 1.97 7.95 3.94Metric - mm 136.0 49.0 110 50 202 100

G

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8 hydratight.com

HL Tensioners

Tool Ref

Bolt Dia.Tool


Measure A B C D F Gin mm

HL04 Red

1-5/8" M42

in2

mm212.227881

tonflbfkN

81.81183245814.9

25.9 lb 11.8 kg

Std - in 5.9 1.77 4.21 1.85 7.8 3.94Metric - mm 150.0 45.0 107 47 198 100

1-3/4" M45 25.9 lb 11.8 kg

Std - in 5.9 1.93 4.33 1.97 8.03 3.94Metric - mm 150.0 49.0 110 50 204 100

1-7/8" M48 26.4 lb 12.0 kg

Std - in 5.9 2.01 4.45 2.09 8.27 4.41Metric - mm 150.0 51.0 113 53 210 112

2" M52 26.6 lb 12.1 kg

Std - in 5.9 2.13 4.57 2.2 8.54 4.41Metric - mm 150.0 54.0 116 56 217 112

HL05 Grey

1-7/8" M48

in2

mm215.349894

tonflbfkN

102.72300281023

32.9 lb 15.0 kg

Std - in 6.7 2.01 4.45 2.09 8.27 4.41Metric - mm 169.0 51.0 113 53 210 112

2" M52 33.2 lb 15.1 kg

Std - in 6.7 2.13 4.57 2.2 8.54 4.41Metric - mm 169.0 54.0 116 56 217 112

2-1/4" M56 34.4 lb 15.6 kg

Std - in 6.7 2.32 4.8 2.44 8.94 5.04Metric - mm 169.0 59.0 122 62 227 128

HL06 White

2-1/4" M56

in2

mm219.7512743

tonflbfkN

132.32962771318

45.4 lb 20.6 kg

Std - in 7.5 2.32 5 2.44 9.21 5.04Metric - mm 190.0 59.0 127 62 234 128

— M60 47.4 lb 21.5 kg

Std - in 7.5 2.54 5.28 2.72 9.65 5.55Metric - mm 190.0 64.5 134 69 245 141

2-1/2" M64 46.2 lb 21.0 kg

Std - in 7.5 2.54 5.28 2.72 9.8 5.55Metric - mm 190.0 64.5 134 69 249 141

HL07 Brown

2-1/2" M64

in2

mm224.7115944

tonflbfkN

165.53707071649

57.7 lb 26.2 kg

Std - in 8.2 2.54 5.31 2.72 10.08 5.55Metric - mm 208.0 64.5 135 69 256 141

— M68 59.7 lb 27.1 kg

Std - in 8.2 2.8 5.55 2.95 10.47 6.3Metric - mm 208.0 71.0 141 75 266 160

2-3/4" M72 58.1 lb 26.4 kg

Std - in 8.2 2.8 5.55 2.95 10.63 6.3Metric - mm 208.0 71.0 141 75 270 160

HL08 Lt Green

2-3/4" M72in2

mm228.4018322

tonflbfkN

190.2 4259821894

66.1 lb 30.0 kg

Std - in 8.7 2.8 5.55 2.95 10.63 6.3Metric - mm 222.0 71.0 141 75 270 160

3" M76 71.7 lb 32.5 kg

Std - in 8.7 3.03 5.83 3.23 11.06 6.77Metric - mm 222.0 77.0 148 82 281 172

HL85 Lt Blue

3" M76

in2

mm233.7621778

tonflbfkN

226.05063472252

82.6 lb 37.5 kg

Std - in 9.4 3.7 5.83 3.23 11.34 6.77Metric - mm 239.0 94.0 148 82 288 172

— M80 81.7 lb 37.1 kg

Std - in 9.4 3.43 6.1 3.5 11.77 7.87Metric - mm 239.0 87.0 155 89 299 200

3-1/4" M85 79.8 lb 36.2 kg

Std - in 9.4 3.43 6.1 3.5 11.97 7.87Metric - mm 239.0 87.0 155 89 304 200

3-1/2" M90 78.4 lb 35.6 kg

Std - in 9.4 3.66 6.38 3.78 12.44 7.48Metric - mm 239.0 93.0 162 96 316 190

HL10 Gold

3-3/4" M95in2

mm240.5326147

tonflbfkN

271.46079122704

120 lb 54.4 kg

Std - in 10.9 3.9 6.65 4.02 12.81 8.98Metric - mm 276.0 99.0 169 102 326 228

4" M100 123 lb 55.7 kg

Std - in 10.9 4.13 6.89 4.25 13.31 9.45Metric - mm 276.0 105.0 175 108 338 240

G

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hydratight.com 9

AquaMax® TensionersHydratight’s AquaMax® Subsea Tensioners are tools specifically designed to tension compact flanges as well as all standard ANSI, API and MSS* types. AquaMax® offers a high load capacity on a wide variety of applications—up to 30% more than traditional tensioners.

Comprising 19 bolt diameter specific tools, with eight tools forming the core range, AquaMax® Tensioners feature Hydratight’s Aquajack® industry leading quick fastening nut technology, guaranteed to save time and increase efficiency.

Primarily for use on subsea applications, each tool within the core range covers 100% of the standard flanges that utilize the bolt diameter it was designed for, and approximately 80% of the flanges that utilize the next size down. Plus, you’ll find all of the same user-friendly features and service operations of the Aquajack® range, providing a comprehensive solution to meet your load generation needs.

Features:• Fits all standard flanges including ANSI, API, Taperlok and compact:

reducing your need for kit and total tool inventory costs• Generates up to 30% more load than Aquajack® tensioners with a maximum

working pressure of 21,750 psi (1,500 bar)• Quick fastening reaction nut: allows rapid tool application and removal

regardless of bolt length, corrosion, or thread damage• Unique floating piston design: tilts in any direction without loss of load,

eliminating piston seizure and aiding tool retraction• Eccentric shaped tool applies to AM01, AM02 and AM03• Long stroke capability with over stroke elimination: all tools have

1.18" (30 mm) of stroke capability, except AM01 and AM02 = 0.79" (20 mm)• Weight excludes reaction nut

* MSS-SP44 now included in ASME B16.47

10 hydratight.com

AquaMax® Tensioners

Tool Ref

Bolt Dia.Tool

Hyd Area

Bolt Dia.

WeightUnit of

Measure A B C D E F Gin mm Tonf lbf kN

AM01 3/4" M20 1.39 in² 13.45 30128 134.0 3.6 lb Std. - in. 2.52 0.61 3.78 1.38 3.97 8.82 1.89894 mm² 1.65 kg Metric - mm 64.0 15.6 96.0 35.0 101.0 224.0 48.1

AM02 3/4" M20 1.92 in² 18.67 41821 186.0 4.1 lb Std. - in. 2.72 0.74 3.68 1.38 3.97 8.82 2.187/8" M22 1241 mm² 1.85 kg Metric - mm 69.0 18.8 93.5 35.0 101.0 224.0 55.5

AM03 7/8"* 1"

M20* 2.52 in²24.48 54835 244.0

6.6 lb Std. - in. 3.19 0.78 4.82 1.81 5.04 11.61 2.34M24*

1627 mm² 3.00 kg Metric - mm 81.0 19.9 122.5 46.0 128.0 295.0 59.4M27

AM04 1"1-1/8"

M24 3.34 in²32.42 72621 323.0

7.9 lb Std. - in. 3.50 0.91 4.94 1.97 5.10 11.93 2.90M27

2154 mm² 3.59 kg Metric - mm 89.0 23.2 125.5 50.0 129.0 303.0 73.8M30

AM05 1-1/8"* M30* 4.26 in² 41.36 92646 412.1 9.8 lb Std. - in. 3.86 1.07 5.15 2.05 5.27 12.32 2.911-1/4" M33 2748 mm² 4.45 kg Metric - mm 98.0 27.2 130.8 52.0 134.0 313.0 74.0

AM06 1-1/4" M33 5.29 in² 51.38 115091 512.0 11.6 lb Std. - in. 4.21 1.24 5.20 2.17 5.04 12.17 3.401-3/8" M36 3414 mm² 5.24 kg Metric - mm 107.0 31.6 132.0 55.0 128.0 309.0 86.4

AM07 1-3/8"* M36* 6.44 in² 62.53 140067 623.0 14.4 lb Std. - in. 4.55 1.31 5.43 2.30 5.40 12.83 3.401-1/2" M39 4155 mm² 6.52 kg Metric - mm 115.5 33.2 138.0 58.5 137.0 326.0 86.3

AM08 1-1/2" M39 7.70 in² 74.78 167507 745.1 17.8 lb Std. - in. 4.92 1.34 5.69 2.42 5.66 13.35 3.781-5/8" M42 4969 mm² 8.05 kg Metric - mm 125.0 34.0 144.5 61.5 144 339.0 96.0

AM09 1-5/8"* M42* 9.08 in² 88.12 197389 878.1 21.5 lb Std. - in. 5.26 1.50 6.02 2.58 6.05 14.17 3.811-3/4" M45 5855 mm² 9.76 kg Metric - mm 133.5 38.2 153.0 65.5 154 360.0 96.8


AM11 1-7/8" M48 12.17 in² 118.13 264611 1177.1 27.1 lb Std. - in. 5.98 1.94 6.10 2.76 5.79 14.29 4.592" M52 7849 mm² 12.27 kg Metric - mm 152.0 49.3 155.0 70.0 147.0 363.0 116.6

AM12 2"* M52* 15.70 in² 152.46 341510 1519.1 35.3 lb Std. - in. 6.71 1.94 6.46 2.99 6.16 15.04 5.132-1/4" M56 10130 mm² 16.03 kg Metric - mm 170.5 49.3 164.0 76.0 156 382.0 130.2

AM13 2-1/4" 2-1/2"

M56 19.68 in²191.08 428019 1904.0

42.5 lb Std. - in. 7.30 2.32 6.61 3.23 6.05 15.35 5.65M60

12696 mm² 19.27 kg Metric - mm 185.5 58.9 168.0 82.0 154.0 390.0 143.4M64

AM142-1/2"* M60* 21.82 in²

211.88 474611 2111.248.9 lb Std. - in. 7.80 2.48 6.99 3.43 6.47 15.43 6.25M64*

2-3/4" M68 14078 mm² 22.19 kg Metric - mm 198.0 62.9 177.5 87.0 164.0 392.0 158.7M72

AM15 2-3/4" 3"

M68 26.25 in²254.85 570864 2539.4

61.4 lb Std. - in. 8.44 2.70 7.40 3.74 6.80 17.24 6.93M72

16934 mm² 27.86 kg Metric - mm 214.5 68.6 188.0 95.0 173.0 438.0 176.0M76

AM16 3"* 3-1/4"

M76* 31.07 in²301.72 675853 3006.3

75.2 lb Std. - in. 9.17 2.73 7.68 4.06 7.22 18.11 7.33M80

20048 mm² 34.12 kg Metric - mm 233.0 69.4 195.0 103.0 184.0 460.0 186.1M85

AM17 3-1/4" 3-1/2"

M80 36.30 in²352.48 789555 3512.1

87.2 lb Std. - in. 9.76 3.08 7.87 4.29 7.09 18.39 7.82M85

23421 mm² 39.55 kg Metric - mm 248.0 78.2 200.0 109.0 180.0 467.0 198.6M90


AM19 3-3/4" 4"

M95 47.99 in² 466.02 1043885 4643.4 139. 7lb Std. - in. 11.34 3.53 9.22 4.76 8.78 21.42 9.13M100 30964 mm² 63.37 kg Metric - mm 288.0 89.7 234.3 121.0 223.0 544.0 232.0

ØA

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* Requires reaction nut step-up washer.

hydratight.com 11

Aquajack® TensionersGuaranteed to save time and increase efficiency, Aquajack® tensioners improve diver safety, productivity and reduce diver fatigue.

Hydratight’s Aquajack® subsea tensioners allow divers to perform the tensioning process with tools designed specifically for their unique requirements. Easily positioned in poor visibility conditions, Aquajack® tensioners feature a compact design and long piston stroke. The unique Split Nut® design of these tools allows rapid application to long bolts and damaged threads, and rapid tool removal.

Features:• Maximum tool operating pressure 21,750 psi (1,500 bar)• 1.18" (30 mm) maximum piston stroke for tools AJ2 to AJ8;

0.79" (20 mm) maximum for tools AJ0 and AJ1; all tools incorporate visible piston stroke indicators

• Innovative tool design ensures maximum tool strokes can be used without over stroking the piston or oil spillage

• Misalignment compensation• Quick, simple hose connection

ØA

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Tool Ref Bolt Dia. Tool Hyd Area Max Load Tool

WeightUnit of

Measure A B C D E F Gin mm

AJ0 3/4" M16 in2

mm20.75483

lbskN

16,26972.4

3.3 lb1.5 kg

Std - inMetric - mm

2.0552

0.7920

3.794

1.2832.5

3.94100

8.74222

1.8547

AJ1 3/4" M20 in2

mm21.551,000

lbskN

33,713150

3.3 lb1.5 kg

Std - inMetric - mm

2.666

0.7519

3.5891

1.3835

3.7896

8.54217

2.0752.57/8" M22

AJ21" M24

in2

mm22.561,652

lbskN

55,680247.7

6.6 lb3.0 kg

Std - inMetric - mm

3.2382

0.9825

4.72120

1.9750

4.92125

11.38289

2.5464.41-1/8" M27

— M30

AJ3 1-1/4" M33 in2

mm23.9

2,516lbskN

84,825377.3

9.2 lb4.5 kg

Std - inMetric - mm

3.8698

1.1028

5.16131

2.2858

5.12130

12.09307

3.19811-3/8" M36

AJ4 1-1/2" M39 in2

mm25.693,671

lbskN

123,758550.5

13.2 lb6.0 kg

Std - inMetric - mm

4.49114

1.3033

5.35136

2.4863

5.31135

12.56319

3.58911-5/8" M42

AJ51-3/4" M45

in2

mm29.135,890

lbskN

198,578883.3

19.8 lb9.0 kg

Std - inMetric - mm

5.47139

1.5740

5.75146

2.7670

5.51140

13.46342

4.491141-7/8" M48

2" M52

AJ62-1/4" M56

in2

mm212.868,297

lbskN

279,7051,244.2

28.7 lb13.0 kg

Std - inMetric - mm

6.46164

1.9349

6.34161

3.2382

5.91150

14.45367

5.43138— M60

2-1/2" M64

AJ72-3/4" M68

in2

mm219.1412,348

lbskN

416,2951,851.8

49.1 lb19.0 kg

Std - inMetric - mm

7.56192

2.9575

7.01178

3.7495

6.50165

15.75400

6.18157— M72

3" M76

AJ83-1/4" M80

in2

mm223.9415,445

lbskN

520,6952,316.2

54.0 lb24.5 kg

Std - inMetric - mm

8.5216

3.3585

7.60193

4.29109

6.50165

16.22412

7.40188— M85

3-1/2" M90

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