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Elevate Information Management Throughout theManagement Throughout the
Lifecycle
www.aveva.com
www.aveva.com
Key Challenges in the industry
Extension of life Succession Planning
Efficiency Project Office Management
Large scale increase of capacity
Collaboration Risk Sharing Models
Management of Inconsistencies
www.aveva.com3
Seamless Integration
For OOs
For EPCswww.aveva.com
4
One Platform for Lifecycle Management
For OOs
For EPCs
www.aveva.com5
AVEVA NET is: Portal
www.aveva.com
www.aveva.com
AVEVA NET
More than 120 customers in all sectorsEngineering design, fabrication & commissioning
Pl t ti d i tPlant operations and maintenance
O
Other9%
Owner Operator
25%
Shipyard27%
EPC39%
%
CHEMICAL PHARMAOIL & GAS POWER MARINE
39%
www.aveva.com8
CHEMICAL PHARMAOIL & GAS O MARINE
An EPC’s Implementation of AVEVA NET2009 November 10
FIATECH Technology Tuesday Webinar
Lorna Shipp
www.aveva.com
Mustang PIM Data Management Lead
Who Is Mustang?
• Founded 1987 in Houston, Texas
• Joined Wood Group in 2000
• Project management, engineering, and construction services firm, providing complete Design, Engineering, Project Management, and Construction Management services to the petroleum, chemical, g p , ,manufacturing, and industrial industries worldwide.
10
Business Units
Upstream Process & Industrial Automation
11Pipeline Midstream Process Plants
International Locations
London
Melbourne
Perth
Melbourne
12
United States • London • Perth • Melbourne • Mumbai •
Abu Dhabi • Kuala Lumpur
Information Management –Past
Good Old Days…..Hardcopy Handover
IM = Doc Control
© Original Artistwww.CartoonStock.com
Information Management -Present
Today….Electronic Data HandoverData Handover
IM = Doc Control + Data ManagementManagement
Data Management Challenges
Diversification – 6 different Business Units
Differing client requirements
Incomplete requirement definitionIncomplete requirement definition
O&M / EPC data disconnect
Workshare requirements
Global project executionp j
Schedule constraints
Data Management Mission
i lid ti d t b
Find a data application that …..
• is a consolidation database
• performs data checks
• is application independent
• is quickly deployed
• has open architecture
• is easily configurableis easily configurable
• is web-enabled
• has an intuitive user interface• has an intuitive user interface
Why AVEVA NET?
AVEVA NET because it…
• Is application neutral; allows flexibility / scalability
• Doesn’t require special programming skills to support• Doesn t require special programming skills to support
• Is fully configurable to fit into our working environment
without forcing change
S t l ti i l t ti• Supports evolutionary implementations
Implementation Strategy
Solution Requirements:
Engage all Business Units
Develop standard application gateways
Partner with WG sister companies on commissioning data
set and interface to commissioning databaseset and interface to commissioning database
Baseline project setup
D l d d kDevelop procedures and work processes
Build / train Data Management support team
Explore opportunities beyond data handover
Value Added
Immediate Benefits to Projects:
Data Gap analysis
Data Inconsistencies
Quality Checking
Change Managementg g
Validation of Subcontractors Information
Reduce Manual Data EntryReduce Manual Data Entry
Access to 3D Model
Lessons Learned
Early data definitionEarly data definition
Early implementation
Value of focusing on internal data management activities
helps to educate engineering in the benefits of
interoperability
Importance of understanding Project ManagementImportance of understanding Project Management,
Construction, Commissioning and Operations needs
Building relationships
Opportunities Beyond Data Handover
Project Management / Change Management / Tag Level Progress Measurement
Opportunities Beyond Data HandoverData Hub / Global Workshare / Construction Management
Opportunities Beyond Data Handover
AVEVA NET database as project p jdeliverable
Knowledge Management tool
www.aveva.com
AVEVA NET at Woodside Energy:AVEVA NET at Woodside Energy:Based on Deloitte post implementation review.
Clive WilbyPrincipal Plant Operations Consultant
www.aveva.com
The report and the client
2004 Woodside implements
AVEVA NET to
• One of Australia’s top ten companies by market capitalization
AVEVA NET to better manage new and legacy engineering data.
• Australia’s largest publicly traded oil and gas exploration and production company.
2009 Post implementation
• Major operational assets and exploration and development interests in five continents including
Sp
review , conducted by Deloitte.
Australia and the United States
• Operates Australia’s largest resources project, the North Westresources project, the North West Shelf Venture in Western Australia, which produces about 40% of Australia’s oil and gas.
www.aveva.com
Woodside Energy Ltd. & AVEVA
AVEVA NET is currently accessed by over 2000 users within Woodside
Operational and maintenance planning Operational and maintenance planning
Engineering design and reference material Engineering design and reference material
AVEVA NET at WoodsideAVEVA NET at Woodside
Confirming and updating engineering specifications and tolerances Confirming and updating engineering specifications and tolerances
Conducting investigationsConducting investigations
Training and building facility awarenessTraining and building facility awarenessg g yg g y
In-field verificationIn-field verification
www.aveva.com
Woodside’s Solution
Maintenance
Engineering Domain Operations & Maintenance Domain
SAP PM
Sub-Sea Database
3D CAD
IntelligentP&ID’s
2D/3D Engineering
Line List, Datasheets
DRIMSDAD
Documents & Drawings (Operations)
Sub-Sea Inspection
ProcurementDatabaseManagementEngineering Workbench
PHDInstrumentHazmap & Photogrammetry
ProductionSAP MM
Engineering Portal – AVEVA NETEngineering Portal AVEVA NET
www.aveva.com
Strategy for Greenfield Projects
Engineering & Operate & Maintain
ALIS (AVEVA Net) Project Owner Operator
g gDesign Phase
Sub Projects
Operate & MaintainPhase
Operations(Production, POPMs,
Onshore
S bsea
HSE, Competency)
ProcurementMaterials Mgt
Pipeline
Progressive Data Transfer:QA DataPopulation of Operational systems
CorporateProject
Topsides
Turret /Mooring
SubseaFacilities
WellConstr’n
Maintenance &InspectionMaintenance Mgt
EngineeringEngineering
Project
CorporateDomain
ProjectDomain
Corporate
EngineeringSystems
Progressive Document Transfer:Controlled Drawings For Operations
www.aveva.com
DMS DMSg p
Controlled Documents For Operations
www.aveva.com
www.aveva.com
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The Key Points
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Streamlined Data Handover
• To date, on the Angel platform, Woodside Energy has saved over $1 5 i h d t b i$1.5m in handover costs by using AVEVA NET.
• This equates to a savingof $161 per tag!p g
• Estimated savings of over $16.8m gin handover costs by using AVEVA NET in plants coming online in 2010
Photo: Woodside Energy Ltd
www.aveva.com
Photo: Woodside Energy Ltd.
More efficient Information Searching
HARD BENEFITS
• 10% productivity increase as a
INTANGIBLE BENEFITS
• Less re-working projects as a result 10% productivity increase as a result of using AVEVA NET.
• This equals ¾ of an hour
Less re working projects as a result of erroneous information…
• Fewer instances of an engineer interr pting a colleag e to obtain an
qsaving per day per AVEVA NET user
$
interrupting a colleague to obtain an answer…
• Fewer instances of a colleague = Savings of $8,500 per worker, per year
= Savings of $17 8 million per
ginterrupting another colleague to validate his answer
= Savings of $17.8 million per annum across the business
www.aveva.com
Consolidation of Applications
Woodside had253 disparate applications and
sources of information
With AVEVA NET18 Applications
Resulting in license fee, maintenance, training and
support savingssupport savings
www.aveva.com
Reduction in Training Costs
WITHOUT AVEVA NET NOWWoodside has cut its training
Woodside’s total employee training costs for corporate
systems would have been over
gcosts by over $3.6 million from
2004 - 2009.y
$3.7 million from 2004 - 2009
This equates to over 97% of the original training costs!
Th t i i i d f hThe training required for each new user is only 1.5 hours – a saving of 18.5 hours per user
compared to previously!compared to previously!
www.aveva.com
Benefits from AVEVA NET
Total accumulative benefit:over $20m since 2004over $20m since 2004
Excluding aExcluding a number of important un-quantified intangible benefits
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Other cost savings include:
Less-obvious but significant costs savings include:– The cost spent re-working projects due to picking up
erroneous information, while not readily measurable is significant.
– The cost incurred when a engineer turns to a colleague to g ghelp them find information. In this case the amount of time spent on that particular issue is doubled.The impact on others to complete their work Because of the– The impact on others to complete their work. Because of the interdependent nature of engineers and other employees, an interruption in the engineer’s job often results in a delay in the work of the next person in the chainwork of the next person in the chain.
www.aveva.com
Qualitative and Intangible Benefits
A number of additional significant benefits were identified but were deemed intangible or qualitative in nature. They included:
– Improved workplace safety and reduction in unplannedImproved workplace safety and reduction in unplanned shutdowns through better information quality
Reuse of engineering designs and data through better– Reuse of engineering designs and data through better management of digital information
– Improved opportunities in strategic sourcing and packaging of contracts as Woodside now is able to manage their own engineering data.
www.aveva.com
Future Opportunities
Based on the success of AVEVA NET and the ROI achieved, Woodside has commenced investigating other business improvement opportunities in relation to AVEVA NET. These opportunities include:
– Integration with the electronic permit to work system.– Integration with handheld devices.– Use of RFID (Radio Frequency Identification).– Photogrammetry and media gallery.– Integration with Subsea GIS/GPS technologiesIntegration with Subsea GIS/GPS technologies.
www.aveva.com
Full report available at:Full report available at:www.deloitte.com.au
www.aveva.com
AVEVA NET – Summary
• AVEVA is on the leading edge of Lifecycle Management suppliers with exploiting Microsoft technologies..... Others
ill h t f llwill have to follow.
• AVEVA’s unique approach delivers high levels of customisation capability thereby enabling our customers tocustomisation capability, thereby enabling our customers to seek higher levels of competitive advantage
• AVEVA NET is in Production use in multiple industry p ysectors, countries, and type of organisations.
www.aveva.com
AVEVA NET- Microsites
www.aveva.com
Questions?
Emon ZamanEmon zaman@aveva [email protected]
10350 Richmond AVEHouston, TX. 77042
www.aveva.com
Telephone +713.977.1225
www.aveva.com
www.aveva.com4848