12
ILLUSTRATED ASSEMBLY MANUAL HKA05P’1 L LU U U U U U USTR STR STR STR STR ST ST T STR STRA STRA STRA STR STRA STR STRA TED TED TED TE TED ED E ED E E ED T TED TE TED TE AS S S ASS SS ASS ASS SS ASS SS ASSE ASSE SE ASS SSE SSEMBLY MBLY MBLY MBLY MBLY BLY BLY BLY BLY BLY BL BL BL BLY MBLY MBLY M MAN MAN MAN MAN MAN MAN AN AN AN AN AN MAN AN MAN MAN MAN M MANU U U U U U UA UA UAL UAL UAL UA U U UAL UAL HKA0 HKA0 HKA0 HKA HKA HKA KA KA HKA0 HKA0 HKA0 HKA0 HKA0 HKA0 HKA0 HKA0 HKA0 HKA05 5 5 5P 5P’1 5 5 5 KA05 KA05 IN/OUT shield IN/OUT shield for Arduino for Arduino ® ® General purpose INPUT - OUTPUT shield for Arduino ® Features • For use with Arduino Due™, Arduino 8QR™, Arduino 0ega™ • 6 analog inputs • 6 digital input • 6 relay contact outputs • Indicator leds for relay outputs and digital inputs Speci¿cations • Analog inputs: 0..+5VDC • Digital inputs: dry contact or open collector • Relays: 12V • Relay contacts: NO/NC 24VDC/1A max. • Dimensions: 68 x 53mm / 2.67 x 2.08”

HKA0HKAKAHKA0 5KA05 ILLUSTRATED ASSEMBLY MANUAL …

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Page 1: HKA0HKAKAHKA0 5KA05 ILLUSTRATED ASSEMBLY MANUAL …

ILLU

STR

ATE

D A

SS

EM

BLY

MA

NU

AL

HK

A05

P’1

LLUUUUUUUS

TRS

TRS

TRS

TRS

TRS

TS

TTS

TRS

TRA

STR

AS

TRA

STR

STR

AS

TRS

TRAT

ED

TED

TED

TETED

ED

EED

EEED

TTED

TETED

TE

ASSS

AS

SS

SA

SS

AS

SS

SA

SS

SS

AS

SE

AS

SE

SE

AS

SS

SE

SS

EM

BLY

MB

LYM

BLY

MB

LYM

BLY

BLY

BLY

BLY

BLY

BLY

BLY

BL

BL

BLY

MB

LYM

BLY

MM

AN

MA

NM

AN

MA

NM

AN

MA

NA

NA

NA

NA

NA

NM

AN

AN

MA

NM

AN

MA

NMM

AN

UUUUUUUA

UA

UA

LU

AL

UA

L U

AUUU

AL

UA

LH

KA

0H

KA

0H

KA

0H

KA

HK

AH

KA

KA

KA

HK

A0

HK

A0

HK

A0

HK

A0

HK

A0

HK

A0

HK

A0

HK

A0

HK

A0

HK

A05555

P5P’1

555

KA

05K

A05

IN/O

UT

sh

ield

IN

/OU

T s

hie

ld

for

Ard

uin

ofo

r A

rdu

ino

®®G

ener

al p

urpo

se IN

PUT

- OU

TPU

T sh

ield

for

Ard

uino

®

Feat

ures

• Fo

r use

with

Ard

uino

Due

™, A

rdui

no

™, A

rdui

no

ega™

• 6

anal

og in

puts

• 6

digi

tal i

nput

• 6

rela

y co

ntac

t out

puts

• In

dica

tor l

eds

for r

elay

out

puts

and

dig

ital i

nput

s

Spec

i ca

tions

• An

alog

inpu

ts: 0

..+5V

DC

• D

igita

l inp

uts:

dry

con

tact

or o

pen

colle

ctor

• R

elay

s: 1

2V•

Rel

ay c

onta

cts:

NO

/NC

24V

DC

/1A

max

.•

Dim

ensi

ons:

68

x 53

mm

/ 2.

67 x

2.0

8”

Page 2: HKA0HKAKAHKA0 5KA05 ILLUSTRATED ASSEMBLY MANUAL …

Forum

Forum

Par

ticip

ate

our

Velle

man

Pro

ject

s Fo

rum

Subs

crib

ing

our n

ewsl

ette

r?, v

isit

www.

velle

man

proj

ects

.eu

Page 3: HKA0HKAKAHKA0 5KA05 ILLUSTRATED ASSEMBLY MANUAL …

Velle

man

N.V

.Le

gen

Hei

rweg

33

9890

Gav

ere

(Bel

gië)

Page 4: HKA0HKAKAHKA0 5KA05 ILLUSTRATED ASSEMBLY MANUAL …

asse

mbl

y hi

nts

1. A

ssem

bly

(Ski

ppin

g th

is c

an le

ad to

trou

bles

! )

Ok,

so

we

have

you

r atte

ntio

n. T

hese

hin

ts w

ill h

elp

you

to m

ake

this

pro

ject

suc

cess

ful.

Rea

d th

em c

aref

ully.

1.1

Mak

e su

re y

ou h

ave

the

right

tool

s:•

A go

od q

ualit

y so

lder

ing

iron

(25-

40W

) with

a s

mal

l tip

.•

Wip

e it

ofte

n on

a w

et s

pong

e or

clo

th, t

o ke

ep it

cle

an; t

hen

appl

y so

lder

to th

e tip

, to

give

it a

wet

look

. Thi

s is

cal

led

‘thin

ning

’ and

w

ill p

rote

ct th

e tip

, and

ena

bles

you

to m

ake

good

con

nect

ions

. W

hen

sold

er ro

lls o

ff th

e tip

, it n

eeds

cle

anin

g.•

Thin

rais

in-c

ore

sold

er. D

o no

t use

any

ux

or g

reas

e.•

A di

agon

al c

utte

r to

trim

exc

ess

wire

s. T

o av

oid

inju

ry w

hen

cutti

ng e

xces

s le

ads,

hol

d th

e le

ad s

o th

ey c

anno

t y

tow

ards

the

eyes

.•

Nee

dle

nose

plie

rs, f

or b

endi

ng le

ads,

or t

o ho

ld c

ompo

nent

s in

pla

ce.

• S

mal

l bla

de a

nd P

hilli

ps s

crew

driv

ers.

A b

asic

rang

e is

ne

.

For s

ome

proj

ects

, a b

asic

mul

ti-m

eter

is re

quire

d, o

r mig

ht b

e ha

ndy

1.2

Ass

embl

y H

ints

:•

Mak

e su

re th

e sk

ill le

vel m

atch

es y

our e

xper

ienc

e, to

avo

id d

isap

poin

tmen

ts.

• Fo

llow

the

inst

ruct

ions

car

eful

ly. R

ead

and

unde

rsta

nd th

e en

tire

step

bef

ore

you

perfo

rm e

ach

oper

atio

n.

• P

erfo

rm th

e as

sem

bly

in th

e co

rrec

t ord

er a

s st

ated

in th

is m

anua

l•

Pos

ition

all

parts

on

the

PC

B (P

rinte

d C

ircui

t Boa

rd) a

s sh

own

on th

e dr

awin

gs.

• Va

lues

on

the

circ

uit d

iagr

am a

re s

ubje

ct to

cha

nges

, the

val

ues

in th

is a

ssem

bly

guid

e ar

e co

rrec

t*•

Use

the

chec

k-bo

xes

to m

ark

your

pro

gres

s.•

Ple

ase

read

the

incl

uded

info

rmat

ion

on s

afet

y an

d cu

stom

er s

ervi

ce* T

ypog

raph

ical

inac

cura

cies

exc

lude

d. A

lway

s lo

ok fo

r pos

sibl

e la

st m

inut

e m

anua

l upd

ates

, ind

icat

ed a

s ‘N

OTE

’ on

a se

para

te le

a e

t.

1.3

Sold

erin

g H

ints

:

1. M

ount

the

com

pone

nt a

gain

st th

e P

CB

sur

face

and

car

eful

ly s

olde

r the

lead

s

2. M

ake

sure

the

sold

er jo

ints

are

con

e-sh

aped

and

shi

ny

3. T

rim e

xces

s le

ads

as c

lose

as

poss

ible

to th

e so

lder

join

t

0.00

0

- 4 -

Page 5: HKA0HKAKAHKA0 5KA05 ILLUSTRATED ASSEMBLY MANUAL …

- 5 -

DO

NO

T B

LIN

DLY

FO

LLO

W T

HE

OR

DE

R O

F T

HE

C

OM

PO

NE

NT

S O

NTO

TH

E T

AP

E. A

LWAY

S C

HE

CK

TH

EIR

V

ALU

E O

N T

HE

PA

RT

S L

IST

!

Page 6: HKA0HKAKAHKA0 5KA05 ILLUSTRATED ASSEMBLY MANUAL …

- 6 -

Con

stru

ctio

n

R...

Res

isto

rs

6

CO

NS

TR

UC

TIO

NI

Cer

amic

cap

acito

r1

c...

c... C2:

10

0nF

(104

)

Dio

des

2 D1

: 1N

4148

D2

: 1N

4148

D3

: 1N

4148

D4

: 1N

4148

Wat

ch th

e po

larit

y!

Zene

rdio

des

3 Z

D1

: 5V

1 Z

D2

: 5V

1 Z

D3

: 5V

1 Z

D4

: 5V

1 Z

D5

: 5V

1 Z

D6

: 5V

1

Wat

ch th

e po

larit

y!

D5

: 1N

4148

D6

: 1N

4148

D7

: 1N

4148

D8

: 1N

4148

D9

: 1N

4148

D10

: 1N

4148

D11

: 1N

4148

D12

: 1N

4148

R

1 :

1K

(1 -

0 - 2

- B

)

R2

: 1K

(1

- 0

- 2 -

B)

R

3 :

1K

(1 -

0 - 2

- B

)

R4

: 1K

(1

- 0

- 2 -

B)

R

5 :

1K

(1 -

0 - 2

- B

)

R6

: 1K

(1

- 0

- 2 -

B)

R

7 :

4K7

(4 -

7 - 2

- B

)

R8

: 10

K

(1 -

0 - 3

- B

)

R9

: 4K

7 (4

- 7

- 2 -

B)

R

10 :

10K

(1

- 0

- 3 -

B)

R

11 :

4K7

(4 -

7 - 2

- B

)

R12

: 10

K

(1 -

0 - 3

- B

)

LED

4

Wat

ch th

e po

larit

y!W

atch

the

pola

rity!

LD

1 :

Red

LD

2 :

Red

LD

3 :

Red

LD

4 :

Red

LD

5 :

Red

LD

6 :

Red

C (

-)

LD

7 :

Gre

en L

D8

: G

reen

LD

9 :

Gre

en L

D10

: G

reen

LD

11 :

Gre

en L

D12

: G

reen

C (

-)

Tran

sist

ors

5 T

1: B

C54

7B T

2: B

C54

7B T

3: B

C54

7B T

4: B

C54

7B T

5: B

C54

7B T

6: B

C54

7B

Page 7: HKA0HKAKAHKA0 5KA05 ILLUSTRATED ASSEMBLY MANUAL …

- 7 -

Con

stru

ctio

n

Term

inal

blo

cks

7

8 x

2p

(INP

UTS

)

6 x

2p

(OU

TPU

TS)

R

13 :

4K7

(4 -

7 - 2

- B

)

R14

: 10

K

(1 -

0 - 3

- B

)

R15

: 4K

7 (4

- 7

- 2 -

B)

R

16 :

10K

(1

- 0

- 3 -

B)

R

17 :

4K7

(4 -

7 - 2

- B

)

R18

: 10

K

(1 -

0 - 3

- B

)

R19

: 47

0 (4

- 7

- 1 -

B)

R

20 :

470

(4 -

7 - 1

- B

)

R21

: 47

0 (4

- 7

- 1 -

B)

R

22 :

470

(4 -

7 - 1

- B

)

R23

: 47

0 (4

- 7

- 1 -

B)

R

24 :

470

(4 -

7 - 1

- B

)

R25

: 4K

7 (4

- 7

- 2 -

B)

R

26:

4K7

(4 -

7 - 2

- B

)

R27

: 4K

7 (4

- 7

- 2 -

B)

R

28 :

4K7

(4 -

7 - 2

- B

)

R29

: 4K

7 (4

- 7

- 2 -

B)

R

30 :

4K7

(4 -

7 - 2

- B

)

Rel

ays

8

RY

1 R

Y2

RY

3 R

Y4

RY

5 R

Y6

Ele

ctro

lytic

cap

acito

rs9

Wat

ch th

e po

larit

y!

C1

: 100

F!

Mal

e he

ader

10

CU

TC

UT

CU

TC

UT

2 X

6 p

ins

2 X

8 p

ins

Page 8: HKA0HKAKAHKA0 5KA05 ILLUSTRATED ASSEMBLY MANUAL …

- 8 -

Con

nect

ion

diag

ram

CO

NN

EC

TIO

N D

IAG

RA

MII

DO

WN

LOA

D S

AM

PLE

CO

DE

FRO

M K

A05

PA

GE

ON

WW

W.V

ELLE

MA

N.B

E

OU

TPU

T1

MAX

. 24V

DC

/ 1A

6 DIGITAL INPUTS 6 ANALOG INPUTS

AN

ALO

G

10

10

11

10

10

11

00

1..

.

...

DIG

ITA

L IN

PU

TS2

6 RELAY OUTPUTS(Max. 24VDC/1A)

0 ...

5V

AN

ALO

G IN

PU

TS3

Page 9: HKA0HKAKAHKA0 5KA05 ILLUSTRATED ASSEMBLY MANUAL …

- 9 -

1 2 3 4 5 6

SK4

Vin

GN

D5V 3V

3RS

T

1 2 3 4 5 6

SK3

A0A1A2A3A4A51 2 3 4 5 6 7 8

SK1

AR

DUIN

O U

NO

1 2 3 4 5 6 7 8

SK2

0 1 2 3 4 5 6 7 8 9 10 11 12 13

AR

EF-

5V

LED3

RL

LD7

LED

3RL

LD8

LED

3RL

LD9

LED3

RL

LD10

LED

3RL

LD11

LED3

RL

LD12

470

R19

470

R20

470

R21

470

R22

470

R23

470

R24

- GN

D

1N41

48

D1

1N41

48

D2

1N41

48

D3

1N41

48

D4

1N41

48

D5

1N41

48

D6

765432D

I1

DI2

DI3

DI4

DI5

DI6

4K7

R25

4K7

R26

4K7

R27

4K7

R28

4K7

R29

4K7

R30

AI1

AI2

AI3

AI4

AI5

AI6

A0 A1 A2 A3 A4 A5

5.1V

0.4

WZD

15.

1V 0

.4W

ZD2

5.1V

0.4

WZD

35.

1V 0

.4W

ZD4

5.1V

0.4

WZD

55.

1V 0

.4WZD

6

GND

BC54

7T1 BC

547

T2

BC5

47T3 B

C547

T4

BC54

7T5 BC

547

T6

GN

D

GN

D

GND

GND

GN

D

GN

D

10K

R8

GND 10

KR1

0

GND

10K

R12

GN

D 10K

R14

GN

D

10K

R16

GND 10

KR1

8

GND

4K7

R7

4K7

R9

4K7

R11

4K7

R13

4K7

R15

4K7

R17

1N41

48D

7

1N41

48D

8

1N41

48D9 1N

4148

D10

1N41

48D

11

1N41

48D

12

Vin

LED

3RL

LD1

LED

3RL

LD2

LED3

RL

LD3

LED3

RL

LD4

LED

3RL

LD5

LED

3RL

LD6

1KR3

1KR4

1KR51KR1 1KR2

1KR6

Vin

Vin

Vin

Vin

Vin

8 9

10 11

12 13

Vin

GND10

0nC

210

0/1

6-25

VC1

123

SK5

123

SK7

123

SK6

123

SK8

123

SK9 123

SK10

JP2

SK11

JP2

SK12

JP2

SK13

JP2

SK14

JP2

SK15

JP2

SK16

JP2

SK17

JP2

SK18

-

AI1

AI2

AI3

AI4

AI5

AI6 -

DI1

DI2

DI3

DI4

DI5

DI6

-

5V

REL

AY

TSC

112D

3HR

Y1

REL

AY T

SC11

2D3H

RY3

REL

AY

TSC

112D

3HR

Y5

REL

AY

TSC

112D

3HR

Y6

REL

AY T

SC11

2D3H

RY4

REL

AY

TSC

112D

3HR

Y2

Sch

emat

ic d

iagr

am

Page 10: HKA0HKAKAHKA0 5KA05 ILLUSTRATED ASSEMBLY MANUAL …

- 10

-

PC

B

Page 11: HKA0HKAKAHKA0 5KA05 ILLUSTRATED ASSEMBLY MANUAL …

Supp

ly v

olta

ge (V

) - le

d vo

ltage

(V)

requ

ired

curre

nt (A

)=

serie

s re

sist

ance

(ohm

s)

requ

ired

curre

nt (A

)=

serie

s re

sist

ance

(ohm

s)

Req

uire

d re

sist

or p

ower

han

dlin

g=

volta

ge o

ver r

esis

tor x

cur

rent

pas

sed

troug

h re

sist

or

9V -

1.7V

0.00

5A=

1460

ohm

9V -

(3 x

1.7V

)

0.00

5A=

780

ohm

(9V

- 1.7

V) x

0.0

05A

= 0.

036W

clos

est v

alue

: us

e a

1k5

resi

stor

use

an

820

ohm

resi

stor

a st

anda

rd 1

/4W

resi

stor

w

ill do

the

job

Supp

ly v

olta

ge (V

) - (n

umbe

r of l

eds

x le

d vo

ltage

(V))

How

to

Cal

cula

te t

he s

erie

s re

sist

or:

Exam

ple:

ope

rate

a re

d le

d (1

.7V)

on

a 9V

dc s

ourc

e.

Req

uire

d le

d cu

rrent

for f

ull b

right

ness

: 5m

A (th

is c

an b

e fo

und

in th

e da

tash

eet o

f the

led)

LED

s in

ser

ies:

Exam

ple:

3 x

red

led

(1.7

V) o

n 9V

bat

tery

R

equi

red

led

curre

nt fo

r ful

l brig

htne

ss: 5

mA

(this

can

be

foun

d in

the

data

shee

t of t

he le

d)

Leds

feat

ure

a sp

eci

c vo

ltage

dr

op, d

epen

ding

on

type

and

co

lour

. Che

ck th

e da

tash

eet f

or

exac

t vol

tage

dro

p an

d ra

ted

curre

nt !

Nev

er c

onne

ct le

ds in

par

alle

l

Leds a

nd how

to us

e them

An o

pen

colle

ctor

out

put c

an b

e co

mpa

red

to a

sw

itch

whi

ch s

witc

hes

to

grou

nd w

hen

oper

ated

Exam

ple:

How

to s

witc

h an

LED

by

mea

ns o

f an

open

col

lect

or o

utpu

t

open col

lector

outpu

ts

Page 12: HKA0HKAKAHKA0 5KA05 ILLUSTRATED ASSEMBLY MANUAL …

The

new

Vel

lem

an P

roje

cts

cata

logu

e is

no

w a

vaila

ble.

Dow

nloa

d yo

ur c

opy

here

: w

ww

.vel

lem

anpr

ojec

ts.e

u

Mod

i ca

tions

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