HETAHot End Trend Analyser

Glass Inspection

Just perfect

Hot End Trend Analyser

Advanced turnkey vision solutions

Custom designed turnkey solution for measuring dimensions, surface defects, material distribution etc directly after the IS machine.

A precise measurement of dimensions combined with consistent detection of surface defects such as dirts, stones, seeds, birdswings, blisters and material distribution in the hot end may prove very valuable. The HETA is designed to visualize trends and alert production in order to minimize scrap. It will allow you to remove freaks before the lehr and potentially help you increase yield.

Features/Benefits:■ Ruggedized unit for hot end■ Instant and precise measurements ■ Intuitive user interface, with easy job setup■ Classification of defects■ Custom applications■ Internet connectivity for support & service

Setup / Handling

The HETA setup is based on a camera unit and a con-trolled light box unit placed at the conveyor. Both units are motorized to fit to different conveyor heights and container types.

■ Installed on the production line using 3 cameras toensure accurate dimensions and speedy adjustment

■ Easy access with small footprint■ Mechanics is water cooled and shielded from IR■ Job changes performed in minutes with automatic

adaption to conveyor and container height■ Dual system option for 100% surface coverage

User Interface

All measurements are related to individual cavities and can be visualized either as totals or for each cavity.

■ Windows 10 style with touchscreen■ Intuitive layout of mould performance and related

statistics■ Drill down in a few clicks to identify reject causes■ Graphical representation instead of numbers■ Alarms for deviations in trends (eg. when a mould

starts making leaners)

Dimension

Critical dimensions are measured with high precision and compared to entered specifications.

■ Height■ Diameter at 3 different positions■ Lean■ Container shape (outer profile)■ Punt shape■ Detection of ware position on conveyor■ Dectection and classification of stuck and fallen ware

helping operators to identify timing related rejects

Top / Finish

The top camera provides a high resolution image of the finish area. Besides a height and diameter measure-ment, the camera inspects the finish for freaks.

■ Overpress■ Choked bore■ Height freaks■ D-angle / Locking ring angle where applicable

Surface

The entire surface of each container is inspected. De-fects are classified so the operator can take action on trends.

■ Detects: Stones, oil marks, birdswings, slug bottom,blisters, large seeds, mold dope, inclusions.

■ The surface can be divided into 10 individual areaswith individual sensitivity

■ Embossment like logos can be omitted, while inspecting surface around it

■ Classification of defects ■ Inspection carried out around bottle punt

Glass Distribution

Detect material movement within the container and display results with color map.

■ Based on controlled visible light - NOT IR■ Works on all container types, but accuracy improves

on coloured containers■ Displays thin/thick areas in blue/red color for easy

interpretation■ Material distribution is analyzed in up to 10 separat

areas

General Specifications

Measurements

JLI vision a/s develops, designs and manufactures advanced and tailor made vision systems for the international industry. With more than 32 years of experience, JLI is among the oldest companies in the computer vision field. Our customers include well known international companies. JLI works in many different industries ranging from food processing to material handling, glass, steelworks, pharmaceutical, plastics and packaging.

JLI vision a/s ■ Poppelgårdvej 7 - 9 ■ DK-2860 Søborg ■ Denmark ■ Phone +45 3966 0809 ■ info@jlivision.com ■ www.jlivision.com

Speed: 900 bottles/minCameras: 3x High resolution CCD matrixMax. height: 400 mmOperating temperatures: +0o to +60o CHumidity: 20-80% non condensingPower: 110V, 60Hz or 230V, 50HzLighting: Long lasting LEDComputer: Industrial fanless vision PC’sMonitor: High resolution touch screen

Footprint: 450 mm along conveyor1635 mm across conveyor

Synchronisation IS machine:

Opto-isolated input signal

Dimensions: Lean, height, punt shape, container shape, diameter.Accuracy +/- 0.05mm

Surface: Dirt, stones, seeds, blisters and birdswings.Accuracy 0.2mm2

Material Distribution: Accuracy +/-0.1mmDepends on the color of the container

Classification: Birdswings, stones, overpress, stuck and fallen