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International packaging manufacturer Multi Packaging Solutions, part of WestRock, has installed the world’s first Speedmaster XL 106 with 18 units
• AtitsScottishsite,MPSdeploystheworld’sfirstmachinewiththisconfigurationinitsproduction• Ahighlevelofcustomerdemandforawidevarietyofeffectsandpremiumquality• SuccessfulfieldtestwiththenewPrinectImageControl3colormeasurementsystem• PrinectInspectionControl2andPrinectImageControl3ensuretopquality,colorfidelityandzero defectsinpackagingprinting
TheinternationalpackagingmanufacturerMultiPackagingSolutions(MPS),partofWestRock,hasinstalledtheworld’sfirstSpeedmasterXL106with18unitsatitsScottishsiteinEastKilbride.MPSisre-spondingtothehighlevelofcustomerdemandonthepartofdesignersandbrandownersforawidevarietyoffinishingoptionsandpremiumquality.ThenewpressisthemostversatilemachinethatHeidelbergerDruckmaschinenAG(Heidelberg)haseverproducedfor
packagingprintinginthepremiumsectorandhasnowpasseditsfinalacceptancetests.Itcompriseselevenprinting,threecoatingandfourdryingunits,aswellastheFoilStarin-linecoldfoilingsystem.Tofacilitatezerodefectproductionandtopcolorquality,theSpeedmasterXL106isequippedwiththenewPrinectInspectionControl2andImageControl3qualityandcolormeasurementsystems.Formorethanayear,MPSmonitoredafieldtestwithImageControl3onits17-unit
Heidelberg NewsBRIEF • June 2017
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NewsBRIEFHeidelberg Graphic Systems Southern Africa (Pty) LtdTel: +27 (0)86 142 4756www.heidelberg.com/za/enJune 2017
SpeedmasterXL106,andwasimpressedbythenewoptions.
“Withthenew18-unitmachinewhich,bytheway,ispositionedrightnexttothe17-unitmachine,wehaveonceagainmadeasignificantinvestmentwithinourglobalactivities,”explainsTimWhitfield,EVPEuropeanBrandedConsumer,MPS.“WiththeperfectlyequippedSpeedmasterXL106,wecanimplementevenmoreprocessesin-line,with100%qualityassurance,andthusensurethatwemeettherequirementsofsomeofthemostwell-knownbrandsintheworld.Thishelpsustooptimizeandgrowourbusiness.”OneexampleapplicationfortheSpeedmasterXL106,whichprintsatatopspeedof18,000sheetsperhour,istheproductionoffoldingwhiskycartonswithprintingontheback,coldfoilfinishinganddoublecoating.
NewPrinectImageControl3–getscolorsright“Ourportfolioofproductsrangesfrompremiumspiritstohigh-qualityfineconfectionery.Brandownerscannowgivetheirpackagingevenmorecolorsandfoils,aswellasmatt,glossandpearlescenteffects,withspotandsolidfinishes,”confirmsDavidRae,PrintChampionatMPSEastKilbride.Inthesebrand-conscioussegments,thequalityisextremelyimportantandMPSthereforeorderedthePrinectImageControl3systemalongwiththenewmachine.“WetestedImageControl3extensivelyandwerealsoabletoensurethatourrequirementswerealsotakenintoconsideration,”explainedRae.“Mostofourjobsareproducedwithmetalizedcardboard.ImageControl3givesustheopportunitytomeasureandcontroltheopaquewhiteusingacompletelynormalprintcontrolstripforthefirsttime.Onthebasisofourfeedback,Heidelbergmadethisfunctionevenmorereliable.Thecolorvaluesrequiredarenowmucheasiertosaveandcallup,andtheentiresystemismoreuser-friendly.”
Thisisofevengreatervalueascurrentlymorethan600
colorsaresavedinthearchiveatMPS–fromcolorsforcardboardwithametalizedcoatingtouncoatedandcoatedpapers.90percentofthecolorsarespotcolorsandareadaptedinlinewitheachindividualcustomer.“Overall,ImageControl3hasensuredhigherqualityandmoreuniformitywithinourprocessaswecannowmeasureandcontrolcolorsonallsubstrates–especiallymetalizedsubstrates,”summarizesRae.“Sincetheendoflastyear,ourImageControl3hasbeenconnectedtothenewHeidelbergcentralcolordatabase.ThismeansthatwehaveafullbackupforallthecolorsandwecanalsouseconversionsoftwaretoimportcolordatainCxFformatthatisthenimmediate-lyavailableforuseinthesystem.”MPSrequestedthisfunctiontoallowthemtoproduceoneandthesamecolorconsistentlyatallsites.
HeidelberghasbeensupplyingthethirdgenerationofthePrinectImageControlfullsheetcolormeasurementsystemsincetheendoflastyear.Itscanswithspectro-photometricmeasuringheadsandaresolutionof200dpi.Inadditiontotruecolorimagecontrol,the“OfflineInspection”optionmeansthattheentireprintedsheetcanbecheckedforprintingdefectsandthereforeensuresthatthepackagingisfault-free.
MPSalsoachieveszerodefectproductionthankstothePrinectInspectionControl2in-lineinspectionsystem,whichimplementsmaximumproductivityandqualityassuranceintodailyproduction.
ThetwonewImageControl3andInspectionControl2PrinectcolorandqualitymeasurementsystemswerepresentedattheInterpacktradefairinDüsseldorfandalsowereonshowatthesubsequentPackagingDaysinWiesloch-Walldorf.Botheventstookplaceunderthemotto“SmartPrintShop–ZeroDefectPackaging”.
www.multipkg.com
DavidRae,PrintChampionatMPS(left),hastestedthenewPrinectImageControl3colormeasurementsystemextensively.Inhisopinion,theopaquewhitecontrolisthemostimportantfeatureforoptimizingtheprintquality.HewassupportedbyBerndUtter,productmanagementHeidelberg,JasonBrooks,PrintManageratMPSandGaryWilkinson,HeidelbergUK(fromrighttoleft).
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SuccessfullaunchofthenewDianaEasyfoldergluer• ProductionoffoldergluersatMKMasterwork’s
EuropeanfactoryinNovéMestoexpectedtoincreasesignificantly
• DianaEasymeetscustomersneedsforflexibilityandproductivity
• SuccessfulpartnershipbetweenHeidelbergandMKMasterwork
InMaythisyearHeidelbergandMKMasterworklaunchedthenewfoldergluermodel,theDianaEasy,simultaneouslyatChinaPrintinBeijingandatadedicatedpackagingeventinWiesloch,Germany.OnJune1st,morethan40customerswereabletovisittheMKMasterworkfactoryatanopenhouseeventheldinNovéMesto,Slovakiaandseewhereandhowthenewmachineismanufactured.
TheDianaEasyisthelatestmodeltobeproducedintheNovéMestofactorywhichhasahistoryofmanufacturingmodulesaswellasentireDianafoldergluersforthePostpressPackagingmarketsegmentgoingbackmorethan30years.LocatedinSlovakiaapproximately120kmeastofVienna,thesiteisinaveryattractiveregionformachinemanufacturers,wheremoreandmorecompaniesareinvestinginnewfactories.ThesiteisideallylocatedtosupplycustomersnotonlyincentralEuropebutalsothroughouttheworld,thankstoHeidelberg’sextensivedistributionnetwork.
TraditionallocationforthepackagingmarketTheNovéMestositehasbeencontinuouslydevelopedthroughoutitshistory.OriginallyestablishedbythepackagingcompanyJagenberg,theplant’scapacitywasgreatlyincreasedbyHeidelbergfollowingitsacquisitionofthesitein2003.OperatingundertheMKMasterworkbannersince2016with130employees,thefactoryiscurrentlyundergoingfurthersignificantdevelop-mentbytheChinesepartnertodoubleproductioncapacitytohandlethedemandforthenewDianaEasy,fortheexistingDianaSmartandDianaXmachinesaswellasnewproductsplannedforintroductionoverthecomingmonths.MKMaster-workwillinstallanewportalmillingmachineatthesiteinthefallandanewERPsystemwentliveatthebeginningoftheyear,bothpartofanongoingMKMasterworkprogramtoshortenmanufacturingtimesandincreaseproductioncapacity.
DianaEasymeetscustomersneedsforflexibilityandproductivityDesignedbytheMKMasterworkteaminNeuss,GermanyandbuiltinNovéMesto,theDianaEasyisanewmachinebutwithaheritagethatstretches
backalmost60yearsthroughmanyprovenDianamodels.TheDianaEasyfeaturesfunctionsfromthetop-of-the-rangeDianaXaswellasgenerousthroughputupto350m/min.OneofthekeydesigncriteriafortheDianaEasywastodevelopatrulymodularmachinethatwillallowcustomerstoextendthecapacityofthefoldergluerastheneedsoftheirbusinesschange.Addingfeaturessuchastheabilitytoproduce4/6cornerboxesoraninlineejectionfunctionalitycanberetrofittedtothemachineatalaterstage.TheDianaEasyalsocomesataveryattractivepriceforpackagingandcommercialprintersaswellaspostpressspecialistslookingtoreplaceolderlessproductivemachinesordevelopnewproductsormarkets.
SuccessfulpartnershipbetweenHeidelbergandMKMasterworkIthasonlybeentwoandahalfyearssinceHeidelbergandMKMasterworksignedapartner-shipagreementtoworktogethertodevelopanddistributepostpressmachinesforpackagingcustomers,andyettheresultsachievedhavealreadybeenoutstandingforbothcompanies.Heidelberghasachieveditsbestsaleseverindiecuttersoverthelast12monthsandwiththeintroductionoftheDianaEasythecompanyexpectsthisperformancetoberepeatedinthefoldergluerareaaswell.
Thelong-termsuccessofthepartnershipisfoundedontheperfectfitbetweenthetwocompanies’corestrengths.MKMasterworkisthelargestmanufacturerofpostpressequipmentintheAsianregion.AstheextensivedevelopmentoftheNovéMestositeshows,MKMasterworkhasinvestedheavilyinthemanufacturingandR&Dcapacityneededtomeetthedemandsofcustomersinthepackagingmarket.Heidelberg’sglobalsalesandservicenetworkisthelargestintheindustryandthereforeprovidesaperfectdistributionchannelforMKMasterwork.Heidelbergalsohasdecadesofexperienceinthedevelopmentofprintandpostpressmachines.
TheNovéMestositehasdeliveredmanyhundredsofmachinestotheglobalpackagingindustryoverthepastthirtyyears.TheongoinginvestmentbyitsnewownerMKMasterworkmeansthatmanymorepackagingcompanieswillbeabletobenefitfromthehighlyproductiveDianafoldergluersitproducesovertheyearstocome.
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Morethan40customersattendedtheMKMasterworkopenhouseeventinNovéMesto,wherethenewDianaEasywasintroduced.ThetwoMKMaster-workManagingDirectors,FrankSchmid(left)andMiroslavSvec,presentedthefactsandfiguresaboutthesite.
ThenewDianaEasyisproducedinNovéMesto.Thefolderglueristrulymodularandmeetscustomersneedsforflexibilityandproductivity.
MKMasterwork’sNovéMestoproductionsiteiscontinuallybeingexpandedandisequippedwithstate-of-the-artmachines. ForHeidelberg,theNovéMestofactoryproducesimpressioncylinders.
InNovéMesto,Slovakia,MKMasterworkproducesDianafoldergluers.Thefactory,withaworkforceof130,iscurrentlybeingsignificantlydevelopedoncemoreandaimstodoubleitsproductioncapacity.
Open to new things. Info Days in the Print Media Center in 2017.
NewtechnologiesandinnovativesolutionsfortheSmartPrintShop:Heidelbergwillbepresentingafull-service,fullyintegratedprintshopinactionintwoshowroomsforcommercialandpackagingprinting.Betherewithustoexperiencesmartprintproductionoftomorrow.
Oursolutionsforyoursuccess:presentations,productdemosandtalksbyexpertsonmodernconcepts,smarttechnologiesandthekeytopicsforpackagingandcommercialprinters:
12-15 September 2017CoatingDays
28 September 2017InfoDayLabelProduction
Pleaseregisterforevents.Contact form
Heidelberg NewsBRIEF • June 2017
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ThenextmilestoneinHeidelberg’sevolutiontobecomingadigitalsystemproviderhasbeenreached:HeidelbergisacquiringDOCUFY,aspecialistinsoftwarefortechnicaldocumentation.
HeidelbergDigitalPlatformsenablesthecompanytoofferindustrialcustomersend-to-endprocesssupportinproductlifecyclemanagement.
Heidelberg expanding its Industry 4.0 offering – takeover of software provider DOCUFY strengthens the Digital Platforms division
• DOCUFYdevelopsprofessionalsoftwaresolutionsfortechnicaldocumentationandwillcomplementtheportfolioofHeidelbergDigitalPlatforms
• DigitalPlatformsoffersITsolutionsfordesigning,producing,andservicingindustrialcustomers’innovativehigh-techproducts
• Focusoncustomersegmentssuchasautomotive,mechanicalengineering,medicaltechnology,andhigh-techindustrial
HeidelbergerDruckmaschinenAG(Heidelberg)hasreachedanothermilestoneinitsdigitalgrowthstrategywithitstakeoverofDOCUFYGmbHinBamberg(www.docufy.de)witheffectfrom1May2017.DOCUFYdevelopsprofessionalsoftwaresolutionsfortechnicaldocumentationandisthefirstproviderofmulti-leveldocumentation.DOCUFY’ssolutionsoptimizetheprocessesinvolvedinthecreationoftechnicaldocumentationandmakethemavailabledigitallytoalldepartments,alongtheentirevaluechain.ThecompanyhasrecordedstrongandprofitablegrowthinrecentyearsandgeneratedturnoverofaroundEUR6.5millionlastyear.DOCUFYhasaround80employees.
TheacquisitionwillcomplementtheportfoliooftheHeidelbergDigitalPlatformsdivision.DigitalPlatformsoffersITsolutionsfordigitizingandautomatingprocessesinvolvedindesigning,producing,andservicinginnovativehigh-techproducts.ThisdivisioniswhereHeidelbergconcentratesitstechnologiesandexpertisearoundproductlifecyclemanagement,whichithasspentdecadesacquiring,inordertobeabletoofferthemtoindustrialcustomersalso.HeidelbergDigitalPlatformsaddressesaworldwidemarketwithavolumeofaroundEUR1billion.
Thesolutionsfordigitaltransformationresultinaconsiderableimprovementinefficiencyandasignificantlyshortertimetomarketfornewproducts,soverymuchinkeepingwithIndustry4.0.
DOCUFYcountswell-knownindustrialcompaniesamongitscustomersandwillcontinuetosupportthemasusualaswellasadditionallyofferingthemHeidelbergsolutionsinthefutureforfurtherdigitizationoftheirvaluechain.ThetakeoverwillextendHeidelberg’sexistingbaseofindustrialcustomers,andassuchoffersadditionalturnoverandrevenuepotentialforthecompany.ThefounderandManagingDirectorofDOCUFY,UweReißenweber,willbestayingoninhiscurrentrole.
“WiththetakeoverofDOCUFY,wearegraduallyimplementingourstrategy‘Heidelberggoesdigital!’.Buttheinvestmentinthegrowthmarketofdigitalproductlifecyclemanagementwillalsostrengthenour
owncompetitiveness,”saysRainerHundsdörfer,CEOofHeidelberg.
TheHeidelbergDigitalPlatformsdivisionispartoftheHeidelbergDigitalBusinessandServicessegmentundertheleadershipofBoardMemberDr.UlrichHermann.Inthissegment,Heidelbergimplementsintelligentlinkingofequipment,services,andconsumablestodevelopnewbusinessmodelsinthedigitalenvironmentaimedatallowingcustomerstoaccessnewrevenuepotentialagainstthebackdropofcontinuingdigitization.
“WithDOCUFY,HeidelbergisgainingaccesstootherIndustry4.0technologiesandexpertisesuchaswebservices,smartdevices,internettechnologies,augmentedreality,andcloudcomputing.ThegradualintegrationoftheDOCUFYsolutionsintotheoverallportfolioofHeidelbergDigitalPlatformswillenableustoofferourindustrialcustomersend-to-endprocesssupportinproductlifecyclemanagementinthefuture.Inthisway,Heidelbergisunderliningitsleadingpositionintheareaofdigitization,”saysDr.UlrichHermann,MemberoftheManagementBoardresponsibleforDigitalBusinessandServices.
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POLAR invests in new training centerPOLAR’snewtrainingcenterwasrecentlytakenintooperation.Itaccommodatesupto24traineeswhoreceiveinstructionintwodifferenttrades.TrainingyoungpeoplehasalwaysbeenaveryimportantareaoffocusforPOLAR.Forthisreasonthecompanyisstilltraininghighly-qualifiedyoungtalentbeyonditsownrequirements.
AtraineeshipatPOLARisnotonlyheldinveryhighregardwithinthebordersoftheMain-Taunusdistrict.POLARofferstraineeshipsinbothcommercialandindustrialprofessions.Asamechanicalengineeringcompany,itplacesgreatemphasisontraininginindustrialprofessions.Forthisreasontheindustrialtraineeshavetheirownworkshop,wheretwoinstructorsfocusontheprofessionalqualificationoftheyoungtrainees.Toensurethatthesehighstandardsarealsomaintainedinthefuture,POLARhasnowinvestedinanewtrainingcenter.
Thepreviousbuildinginwhichtheyweretrainedwasnolongerinkeepingwithcurrentstandards.ForthisreasonPOLARdecidedtoinvestinanewtrainingcenter.Theexistingfacilitiesweremodifiedtocomplywiththetraineeshipstandardsandtosuittheneedsoftheyoungtrainees.Aftertheroomswererenovatedandrefurbishedandinvestmentwasmadeinadditionalequipment,themoderntrainingcenterwasrecentlyinaugurated.
“Thetraineesandweastheirinstructorsareverypleasedwiththenew,moderntrainingcenter.Wecanalreadysaythatthisinvestmentwasdefinitelyworthit.Trainingisnowevenmoreenjoyableforeveryone”,commentedStefanJösch,oneofthetwoinstructors,withgreatsatisfaction.
POLARofferstraineeshipsinthreerecognizedprofessions:IndustrialManagementAssistant,IndustrialMechanicandMechatronicsEngineer.Thethreeandahalfyeartraineeshipsareacombinationofpracticalworkandtheoreticaltrainingatvocationalschools.Thisensuresthatprofessionalandtheoreticalknowledgeisgivenequalweight.
Oliver Jung joins the Supervisory Board of Heidelberger Druckmaschinen AGOliverJung(55)hasjoinedtheSupervisoryBoardofHeidelbergerDruckmaschinenAG(Heidelberg).HewasappointedbytheMannheimregistrycourton23May2017untilthisyear’sgeneralmeetingofHeidelbergerDruckmaschinenAGon27July2017.Atthatgeneralmeeting,themanagementwillproposeMr.JungtotheshareholdersforelectiontotheSupervisoryBoardinaseparateagendaitem.
OliverJung,whohasaMastersinMechanicalEngineering,hasbeenamemberofthemanagementteamandBoardofSchaefflerAG,Herzogenaurachsince2010,andinthiscapacitysince2013ChiefOperatingOfficerfortheProduction,Purchasing,andLogisticsdivisions.Healreadyhasmanyyearsofexperienceasasupervisoryboardmemberandhasalsobeenamemberofthe“Dieselkuratorium”,theboardoftrusteesoftheDeutschesInstitutfürErfindungswesene.V.,since2015.OliverJunghasover28yearsofprofessionalexperienceinmanagementrolesintechnologyandfamily-runcompanies.Hehasanin-depthunderstandingoftheautomotiveandmechanicalengineeringindustriesaswellasotherindustrialsectors.
“OliverJungwillenhanceourworkintheHeidelbergSupervisoryBoard.Hisextensiveindustryknow-how,inparticularwithregardtooptimizingproductionenvironments,willbringnewmomentumtoHeidelberg,”saidDr.SiegfriedJaschinski,memberoftheSupervisoryBoardofHeidelberg.
Important note:
This press release contains forward-looking statements based on assumptions and estimations by the Management Board of Heidelberger Druckmaschinen Aktiengesellschaft. Even though the Management Board is of the opinion that those assumptions and estimations are realistic, the actual future development and results may deviate substantially from these forward-looking statements due to various factors, such as changes in the macro-economic situation, in the exchange rates, in the interest rates and in the print media industry.
Heidelberger Druckmaschinen Aktiengesellschaft gives no warranty and does not assume liability for any damages in case the future development and the projected results do not correspond with the forward-looking statements contained in this press release.
OliverJungjoinstheSupervisoryBoardofHeidelberg.
Heidelberg NewsBRIEF • June 2017
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