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UNIT III STEADY STATE CONDUCTION WITH
HEAT GENERATIONIntroduction, I.D. heat conduction with heat sources, Extended surfaces
(fins), Fin effectiveness, 2-D heat conduction, Numericals.
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.1 Introduction to conduction with heat !eneration within the
s"stem
#an" $ro%lems encountered in heat transfer re&uire an anal"sis that ta'e into account
!eneration and a%sor$tion of heat within the s"stem. he exam$les are
(i) *"stem in which electrical current flows.(ii) Nucleate reactors
(iii) +om%ustion $rocesses
(iv) +hemical $rocesses(v) Dr"in!
(vi) *ettin! of concrete etc.
.2 lane wall with heat source
et us consider a sla% of co$$er in contact with two fluids. et current I $ass throu!h the sla%and heat !enerated $er unit volume is q . he !eneral non-stead" conduction e&uation inrectan!ular coordinates is
=
+
+
+ t
K
q
z
t
y
t
x
t 12
2
2
2
2
2
For stead" state when tem$erature varies onl" x-direction, a%ove e&uation reduces to
2
2
=
+K
q
xd
td
wo %oundar" conditions are
uttin! two %oundar" conditions in E&. (1) we !et
andClCK
lqts )2(....................................
2 21
2
2 ++
=
2
At x = l , t = ts2At x = -l , t = ts1From a%ove e&uation
K
q
xd
td =
2
2
Inte!ratin!, 1CxK
q
xd
td+
=
Inte!ratin! a!ain,
)1...(..........2
21
2
CxCx
K
qt ++
=
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)(....................................2
21
2
1 ClCK
lqts +
=
/ddin! E&. (2) and E&. (), we !et
K
lqCtt ss
2
212 2
=+
2122
22lK
qttCor ss ++=
uttin! this value of +2in E&. (2), we !et
222
12
2
1
2
2
ss
s
tt
K
lqlC
K
lqt
++
++
=
l
ttC ss
2
12
1
=
*u%stitutin! values of +1and +2 in E&. (1), we o%tain
( )K
lqtt
l
xtt
x
K
qt ss
ss22222
2
12
12
2 +
+++
=
( )222
1212222
ssss ttlxttxl
Klqt +++=
/ll the heat !enerated with the wall sla% must %e convected awa" to the surroundin!s. /lso heat
conducted to each wall surface is dissi$ated to the surroundin!s %" convection. +onse&uentl", the
maximum tem$erature must occur at the center at x 0 or at x 0 , =dx
dt. Now, we will find
tem$erature distri%ution in terms of maximum tem$erature to instead of ts.
hen x 0 , t 0 t, so from E&. ()
stlK
qt +
= 2
2
2
2
lK
qttor
s
=
( )
+
+
=
ss tlK
qtxl
K
qttAlso
222
22
2
2x
K
q=
If ts10 ts20 ts
( ) ).....(..........2
22
stxlK
qt +
=
or ( )222
xlK
qtt s
=
( )222
xlK
q
=
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K
lq
K
xq
tt
ttsos 22
22
=
)3.......(....................
2
=
l
x
tt
ttro
s
If we want to use E&. () or E&. (3), surface tem$erature, ts
, must %e 'nown in terms of surroundin!tem$erature tand convective heat transfer coefficient, h. From ener!" %alance,
otal heat !enerated 0 4eat convected awa" from the faces
)()2()2( = ttAhlAqor s
+
= th
lqtor s
From E&.(), )(2
22xl
K
qtt s
=
uttin! in this e&uation, the a%ove value of ts, we o%tain
l
lqxl
K
qtt
+
= )(
2
22
l
lqxl
K
q += )(2
22
/t x 0 , 0 max, therefore
h
lql
K
q +
= 2
2max
. +"linder with 4eat *ource/ current- carr"in! wire or a fuel element in a nuclear reactor ma" re$resent the s"stem. et us a
consider a c"linder of radius of radius rowith uniforml" distri%uted heat sources. If c"linder is ver"
lon!, the tem$erature ma" %e considered as function of radius onl". he !eneral non-stead" state
conduction e&uation in c"lindrical coordinates is
=
=
+
+
+
+ tt
k
c
k
q
z
tt
rr
t
rr
t 1112
2
2
2
22
2
In stead" state and tem$erature variation onl" in radial direction, a%ove e&uation reduces
to
or
K
q
dr
dt
rdr
d,
12
2
=
++
orK
qr
dr
dt
dr
dr ,
2
2
=
++
K
rq
dr
dtr
dr
d =
5n inte!ratin!, we !et
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C
r
K
q
dr
dtr +
=
2
2
,,,, mesuationbecoandaboveeqCsodr
dtratdiscussedalreadyAs ===
2
2r
K
q
dr
dtr
=
getweegratingon
r
K
q
dr
dtor ,int,
2
=
1
2
C
K
rqt +=
other %oundar" condition is that at r 0 r
, t 0 ts
1
2
, C
K
rqtyieldswhich s +
=
st
K
rqCso +
=
2
2.
1
uttin! this value of +1
in a%ove E&.
Now we shall relate surface tem$erature to the tem$erature of surroundin!s t .
From ener!" %alance
otal heat !enerated 0 4eat convected awa" or
( ) ( )= ttlrhlrq s2
2
+
= th
rqts
2
*o $uttin! value of tsin E&. (1), we !et
( )h
rqrr
K
qtt
2
22
+
=
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he tem$erature $rofile is shown in the ad6acent dia!ram
when r is 7ero, %ecomes maximum
h
rqr
K
q
22
max
+
=
3.4. Fins or Extended Surf!es
1. Introduction
4eat transfer %" convection %etween a surface and the fluid surroundin! it ma" %e enhanced
%" attachin! to the surface thin stri$s or $ieces of metals called Fins or extended surfaces. hese
stri$s ma" %e rectan!ular fins, annular fins or trian!ular fins. Fins are !enerall" used on the surfaces
where heat transfer is low. 8" $uttin! fins on a surface, area of heat transfer is enhanced, %ut at the
same time avera!e surface tem$erature decreases. he former effect increases rate of heat transfer
and latter effect decrease rate of heat transfer. Fins are attached to
(i) +ar radiators
(ii) External surfaces of en!ine of a scooter
(iii) 8oiler tu%es
(iv) Electrical transformers and motors
(v) Economisers for steam $ower $lants
(vi) *mall ca$acit" com$ressors
". One Di#ension$ Fins of Unifor# Cross%Se!tion$ Are
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4eat conducted in at x 0 x 0 4eat conducted out at x : dx : 4eat convected awa"
5ver width dx
)1...(...........convdxxx QQQ += +
dxx
dx
dtAKQ xxx
+= ,
dxdx
dtAK
xQQ xdxx
+=+
dxdx
tdAKQx 2
2
=
( ) ( )= ttconvectionforAreahQconv. ( )= ttdxph
uttin! values of ;x
, ;x:dx
and ;conv
in E&.(1), we o%tain
( )+= ttdxphdxdx
tdAKQQ
xx 2
2
( ) 2
2
= dxttphdx
dxtdAK
( ) 2
2
= ttAK
ph
dx
tdor
2
2
2
2
2
,, mAK
ph
dx
td
dx
dttIf ===
)2..(..........2
2
2
=
mdx
d
which is one-dimensional fin e&uation of uniform cross-sectional area. he !eneral solution of E&.
(2) is
).........(21mxmx
eCeC +=
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, ===dx
dor
dx
dAKlxAt
uttin! this %oundar" condition in E&.(), we o%tain,
getweEqfromCvalueofputtingeCeC lmlm ),.(, 221=
( ) lmlmlmlmlm
eeeC
oreCeC
=+=
1
21 )(
lmlm
lm
ee
eC
+=
1
lmlm
lm
lmlm
lm
ee
e
ee
eCC
+=
+==
12
uttin! these values of +1
and +2
in E&.(), we !et
lmlm
xmlm
lmlm
xmlm
ee
e
ee
e
+
+++=
{ }( ) 2?
2?)()(
mlml
xlmxlm
ee
eeor
++
=
ml
xlm
cosh
)(cosh
=
From a%ove e&uation in ex$onential form
( ) lengthiniteoffinofcaseinassamee
ee
ee mxml
xlm
inf2?
)(
=+
+=
=
=
x
fdxdAKQ
cosh
)(sinh
=
+=
xml
xlmmAK
ml
AK
phAK tanh=
mlAKphQf tanh=
(iii) Fin of Finite en!th
/ $h"sicall" more realistic %oundar" condition at the ti$ is
( ) orttAhdx
dAK lxl
lx
==
=
ll
lx
hdx
d
=
=
xmxm eCeCEqfromow += 21),.(,
)()(, 2121lmlm
l
lmlmeCeCheCemCKor
+=
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and also +1
0
-
+2
, therefore
( ){ }lmlmllmlm eCeCmK
heCeC += 2222 )(
( ) ( )
+=++
mK
heeemK
heeC
lmlmlmllmlml
12
( ) ( )nowso
eemK
hee
emK
h
Cmlmllmlml
mll
,
1
2 ++
+
=
mxmxeCeC
+= 21
( ) mxmx
eCeC += 22
)(2mxmxmx
eeCe +=
( )
( ) ( )mlmllmlml
mxmxmll
mx
eemK
hee
eeemK
h
e
++
+
+=
1
( ) ( )
( ) ( )mlmllmlml
xlmxlmlxlmxlmlxlmxlm
eemK
hee
eemK
hee
mK
hee
++
++
++++
=
)()()()()()(
1
{ } { }
( ) ( ) 2?2?
2?2? )()()()(
mlmllmlml
xlmxlmlxlmxlm
eemK
hee
eemK
hee
++
++=
mlmK
hml
xlmmK
hxlm
l
l
sinhcosh
)(sinh)(cosh
+
+=
==
xf dx
dAKQ
oxl
l
mlmK
hml
xlmmK
hxlm
mAK=
+
++=
sinhcosh
)(cosh)(sinh
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mlmK
hml
mlmK
hml
AKphQl
l
f
sinhcosh
coshsinh
+
+=
3. Usefu$ness of Fins
et us consider a rectan!ular fin as shown in the dia!ram. For a lon! fin
AKphQf =
4eat transfer without finsoAhQ fw ,.. =
bK
Ah
AKph
Ah
Q
Q
f
fw ==
..
For the rectan!ular fin
tbifbtbp =+= 222
K
th
b
bt
K
h
Q
Qso
f
fw
22
.. ==
he ratio should %e much smaller to 6ustif" the cost of fins and la%our involved.
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12
K
thso
1. *o convective heat transfer coefficient should %e small. *o it is a $oor $ractice to use fins incondensation and %oilin! where h is ver" hi!h. Fins should %e used in free convection where h has
low value.2. he material of fin should have hi!h conductivit". It will ma'e fins more effective.
. he thic'ness of fins should %e as small as $ossi%le within the constraints of stren!th re&uired.
4. Fin Effi!ien!) It is defined as the ratio of actual heat transfer from a fin to the heat that would %e transferred if
the entire fin surface were maintained at the $rimar" surface tem$erature.
tetemperatursurfaceprimaryatweresurfacefinentireiffinthefromtransferheatIdeal
finthefromtransferheatActualf =
ideal
f
fQ
Q=
(i) For Fin of Infinite en!th
ml
AK
phl
lph
AKph
Q
Q
ideal
f
f
11
)(
====
(ii' For Fin Insu$ted t t(e End
)(tanh
lph
mlAKphQ
Qideal
ff ==
ml
ml
lAK
ph
mlf
tanhtanh==
&iii' Fin of Finite *en+t(
)sinh(cosh)(
)cosh(sinh
mlmK
hmllph
mlmK
hmlAKph
Q
Q
l
l
ideal
f
f
+
+==
mlmK
hml
mlmK
hml
lm l
l
f
sinhcosh
coshsinh1
+
+==
3. Fin Effectiveness
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It is ratio of heat transfer from the fin to the heat transfer without fin.
.Ah
QEff
f=
&i' Fin of Infinite *en+t(
.
Ah
AKph
Ah
Q
Eff f
==
Ah
pKEff =.
&ii' Fin Insu$ted t t(e End
tanh.
Ah
mlAKph
Ah
QEff
f ==
mlAh
pKEff tanh. =
&iii' Fin of Finite *en+t(
ml!inhmK
hmlCosh
mlml!inhAKph
AhAh
QEff
l
mK
h
fl
+
+==
cosh1.
ml!inhmK
hmlCosh
mlml!inhAKph
Ah
pKEff
l
mK
hl
+
+=
cosh.
1