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Tinus Stander Going from Microwaves to mm-Waves: What's the Same, What's Different Electronic Warfare South Africa, Pretoria, 4 6 November 2019

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  • Tinus Stander

    Going from Microwaves to mm-Waves:

    What's the Same, What's Different

    Electronic Warfare South Africa, Pretoria, 4 – 6 November 2019

  • The letter bands

    The atmosphere

    The applications

    The semiconductor technologies

    Components and packaging

    System integration

    Equipment

    Agenda

  • What’s in a name?

    Letter bands and mm-wave frequencies

  • Nomenclature (1)

    IEEE Std 521-2002

    UHF, VHF, X-band, L-band, etc.

    Blanket designations > 110 GHz

    “mm”: 110 – 300 GHz, “THz” 300 – 1000 GHz

    Similar for ITU, NATO EW (A-M) bands

    No letter designations above 100 GHz.

    RADAR letter bands (Ka,Q,V,E,W) to

    110 GHz… but above?

  • MIL-DTL-85/3D

    “WR-XX” designation

    Unique, good way to shop for components

    My nomenclature

    (no claim of generality!)

    3 – 999.99 MHz: RF

    1 – 30 GHz: microwave

    30 – 300 GHz: mm-wave

    Include 28 GHz

    300+ GHz: Terahertz

    Nomenclature (2)

    Source: MI-WAVE, www.miwv.com

  • To soar through the air…

    mm-Wave atmospheric properties

  • Atmospheric propagation characteristics (1)

    Much higher attenuation, delay

    Gaseous

    Oxygen

    60, 118.75 GHz

    Temporally, spatially fixed

    Elevation

    Water vapour

    22.24, 183.31, 325.5 GHz

    Highly variable

    Source: http://http://propagation.ece.gatech.edu

  • Atmospheric propagation characteristics (2)

    Liquid Water

    Clouds

    Rain

    Atmospheric “windows”

    35 GHz

    94 GHz

    140 GHz

    220 GHz

    Source: Ancans et al, “Analysis Of Characteristics And Requirements For 5G Mobile Communication

    Systems”, Latvian Journal Of Physics And Technical Sciences, v.54(4), 2017, pp. 69-78

  • But it is useful?

    Applications of mm-waves

  • Applications: the Σ channel

    Communications 5G: 26, 28, 39, (52) GHz

    P2P: 71-76, 81-86, 92–95 GHz

    WiGig: 60 GHz

    SatCom: 26.5 - 40 GHz

    Inter-satellite: 59-64 GHz

    RADAR Automotive (24, 76-81 GHz)

    Clouds (94 GHz)

    Radio Astronomy Eg. ALMA: 31 GHz – 1 THz

    Sources: www.iss.uni-stuttgart.de, www.e-band.com

  • Applications: the Δ channel

    Atmospheric Radiometry

    mm-Wave emission lines

    Synthetic Aperture RADAR Imaging

    94 GHz, UAV

    Directed energy, active denial

    95 GHz

    Airport security screening

    Active or passive, 80-100 GHz

    Sources: Johannes et al, “Miniaturized high resolution Synthetic Aperture Radar at 94 GHz for microlite aircraft

    or UAV”, Proc. IEEE Sensors 2011; wikimedia.org; www.radiometer-physics.de; www.sds.l-3com.com

  • Why the difference?

    Wide available bandwidth Communication speed

    RADAR resolution

    Attenuation wanted! Spatial reuse, LPD, LPI

    Specific physical phenomena Emission line radiometry

    Stronger emissions

    More compact systems

    𝜆 =𝑐

    𝑓, everything scales

    Source: http://www.jb.man.ac.uk, Christian Wolff (www.radartutorial.eu)

    0 20 40 60 80 1000

    1000

    2000

    3000

    4000

    5000

    6000

    7000

    Location [GHz]

    Ch

    an

    ne

    l b

    an

    dw

    idth

    allo

    ca

    tio

    n [M

    Hz]

  • Best of both worlds

    Multi-functional mm-Wave systems

    Active protection

    Surveillance

    Trunking radio

    Combat ID

    Compact, LPI, LPD, wideband

    Source: Wehling, “Multifunction millimeter-wave systems for armored vehicle application”, IEEE Trans. MTT 53(3),

    2005.

  • A spike on the Δ channel…

    Wassenaar Arrangement Dual-use list

    3.A.1.b.2: MMICs 31.8 – 37 GHz

    > 90 GHz

    3.A.1.b.4: SSPAs > 43.5 GHz.

    3.A.1.b.7: Equipment Signal extenders > 90 GHz

    VNAs > 110 GHz

    Much stricter export control

  • What’s under the hood?

    Semiconductor compounds and components

  • Semiconductor technologies: III-V

    InP, InXAs: 1 THz +

    HEMT and HBT

    fmax > 1.5 THz

    GaAs: 200+ GHz

    ft: 400 GHz (mHEMT),

    100 GHz (pHEMT), < 100nm

    GaN HEMT: 100+ GHz

    Stronger bias, higher Psat

    Lower gain, less linear

    ft > 100 GHz (100nm),

    > 450 GHz (20nm)

    Useful for:

    Discrete transistors (GaN)

    MMICs (circuits, RFFE)

    Short production runs

    Source: Micovic et al, W-Band GaN MMIC with

    842 mW Output Power at 88 GHz, IMS 2010.

  • For 30 – 100 GHz: GaAs or GaN?

    Power: GaN

    Higher bandgap, higher

    thermal conductivity: higher T

    Higher breakdown: higher VDD

    Higher ISAT: higher Pmax, Imax.

    Noise: GaAs

    Higher mobility

    Gain: GaAs

    Higher mobility

    Longevity: GaN

    Higher power failure

    (no limiters!)

    Higher temperatures

    Higher radiation tolerance

    Maturity: GaAs

    More tech, foundries

    GaN catching up!

  • Semiconductor technologies: Group IV

    CMOS: 150-200 GHz

    fmax ≈ 350 GHz (28nm)

    Future: 700 GHz (10nm)?

    SiGe BiCMOS: 200 – 250 GHz

    Much faster for equivalent

    lithography MOSFET

    fmax ≈ 370 GHz (55nm)

    Future: 2 THz (22nm)?

    Useful for:

    MMICs with some logic

    Mass production

    True SoC

  • Transistor amplifiers

    Operation close to ft, fmax (≈ 0.3 ft) Bias, size, semi tech.

    Lower gain More gain stages

    Higher NF: 1.5dB (X-band) → 5dB (E-band)

    Lower power eg. W-band GaN assemblies:

    2 W (W-band) vs 2 kW (X-band)

    Need combiners, stacking

    Lower efficiency (typ. < 10%)

    Available up to 100+ GHz

    Sources: Gadès et al, 100nm AlSb/InAs HEMT for ultra-low-power consumption, low-noise applications,

    The Scientific World Journal 2014(11); US Patent 20070273445.

  • Diodes

    Very high bandwidth

    GaAs: 130 GHz (100nm pHEMT) vs. 3 THz (1μm Schottky), UMS.

    Used in

    Front-end detection Bias or zero-bias

    No LNA

    Generation (IMPATT, Gunn)

    Conversion

    Mixers, harmonic mixers

    MultipliersSources: Wang et al, “Design of a Low Noise Integrated Sub-harmonic Mixer at 183GHz Using European Schottky Diode

    Technology, Proc. 4th ESA Workshop on mm-Wave Tech. App., 2006; Rieh et al, “An Overview of Semiconductor

    Technologies and Circuits for Terahertz Communication Applications, GLOBECOM 2009.

  • Other active components

    Frequency translation

    Commercially available up to 2.2 THz

    Multipliers, Harmonic mixers

    Switches, noise sources

    Readily available 180 – 220+ GHz

    Phase shifters (excl. lab equipment)

    MMICs published up to W-band

    Exotic options up to 1 THz

    Commercially up to Ka-bandSources: Rieh et al, “An Overview of Integrated THz Electronics for Communications Applications”,

    MWSCAS 2011; Shih et al, “A W-Band 4-Bit Phase Shifter in Multilayer Scalable Array Systems”, CSIC

    2007

  • Passive components

    Antennas: THz

    WG horns, Planar (150+ GHz)

    Reflector surface roughness

    Smaller aperture

    Lower η, Directivity higher

    Filters

    Waveguide: 330+ GHz

    Planar: 150+ GHz

    More lossy, less tuning

    Sources: www.vivatech.biz, Cheng et al, “94 GHz Substrate Integrated Monopulse Antenna Array”, TAP 60(1), 2012; Casco,

    “Surface roughness estimation of a parabolic reflector”, arXiv:1007.4600v1; www.miwv.com; Gaskell & Stander, “Reflection

    mode mm-wave on-chip notch filters using coupled hairpin resonators”, Electron. Lett. 52(5), 2016; http://gam.webs.upv.es

  • Fitting the puzzle pieces

    System integration and packaging

  • Non-planar system integration

    Waveguide: 1 THz +

    Split block / finline actives

    Readily available, full-band

    Limited to waveguide bands

    Coaxial connectorised: 110 GHz

    Standardized up to 1mm

    Cables up to 110 GHz

    Components < 50 GHz

    Few options up to 110 GHz

    Sources: Fung et al, “Power Combined Gallium Nitride Amplifier with 3 Watt Output Power at 87 GHz”, ISSTT2011.

    www.elva-1.com; www.sagemillimeter.com

  • Single chip system integration

    System-on-chip (SoC): 250 GHz+

    Wavelength allows for distributed

    components

    Digital on-chip possible (CMOS,

    BiCMOS), or

    Antenna & DC in, IF in/out

    Antenna on chip possible

    Typically wafer-level packaged

    More on that laterSources: Scheytt et al, “Towards mm-wave System-On-Chip

    with integrated antennas for low-cost 122 and 245 GHz radar

    sensors”, SiRF2013;

    www.mwrf.com

  • Planar multi-chip system integration (1)

    Thick film, MCM-C: 122+ GHz

    Screen printed metal inks on ceramic

    Multi-layer (LTCC or HTCC)

    High resolution, DK

    Readily available

    Thin film, MCM-D: 100+ GHz

    Deposited metal layers

    Si / SiO2 substrate, BCB dielectrics

    Very fine resolution

    Not generally available

    Sources: www.anaren.com, www.imst.de / www.ltcc.de, www.mst.com:

    Jansen at el, “Micromachined Devices for Space Telecom Applications”, www.eetimes.com

  • Planar multi-chip system integration (2)

    PCB, MCM-L

    120+ GHz passives,

    E-band systems

    Deposited Cu etched / milled

    RF Laminates + bonding layers

    Low to moderate DK

    Available everywhere

    Low resolution

    Sources: Dyadyuk et al, “Experimental evaluation of the E-band multi-chip modules integrated using laminated

    LCP substrates”, IMWSMMWIT 2011; www.bosch-mobility-solutions.com

  • What limits the frequency?

    Resolution is lower Δ10μm on λ/4 radiator is

    0.023% f0 variation @ 1 GHz

    2.3% f0 variation @ 100 GHz

    Materials losses higher

    More radiation

    Addressed by: Use thinner substrates

    Consider finish / plating

    Use other media (eg. SIW)

    Consider packaging in design

    Sources: Thomson et al, “Characterization of LCP Material and Transmission Lines on LCP Substrates from 30 to 110

    GHz”, TMTT 52(4), 2004; Gold & Helmreich, “A Physical Surface Roughness Model and Its Applications”, TMTT65(10),

    2017; www.siwspace.com

  • Packaged components

    40 GHz: QFN, LFCSP, LCC

    Internal wirebonds, air cavities

    TSLP (Infineon) : 80+ GHz

    Wafer-level packaging: 120 GHz+

    Ball grids

    High pin count, SoC

    Multi-chip integration

    Bare dies typical above 40 GHz

    Sources: www.analog.com, www.infineon.com; wikipedia.org

  • Die attach

    Wirebonds

    40 GHz broadband

    Multi-wire, V-shape, ribbons

    130 GHz resonant

    Flip chip

    Broadband up to 150 GHz

    Stud bumping or wafer-scale

    Tricky post-process

    Sensitive to bump height

    Sources: Valenta et al, “Design and experimental evaluation of compensated bondwire interconnects above 100 GHz”,

    IJMWT, 2015; www.secureidnews.com, www.twi-global.com; Heinrich, “The Flip-Chip Approach for Millimeter-Wave

    Packaging”, IEEE Microw. Mag. (2005)

  • Looking forward…

    Integral

    waveguide apertures

    Micro-coax

    Sources: L. Devlin, “The Future of mm-Wave Packaging”, Microwave Journal 57(2)

    www.ums.com, www.bridgewave.com

  • “Om te meet is om te weet”

    Measurement equipment and techniques

  • Connecting to the DUT

    Planar probing more common

    1.1 THz on-chip, 67 GHz PCB

    Coax possible

    1.85mm, 1mm common

    0.8mm (220 GHz) introduced

    Waveguide readily used

    Extenders have WG ports

  • Native frequency ranges and extenders

    VNAs: 220 GHz

    Spectrum Analyser: 110 GHz

    Extenders quite common

    1 THz (VNA)

    1 THz (SA)

    Limited IF bandwidth!

    3 THz (CW sources)

    Noise sources, attenuators, detectors, mixers, multipliers all available to match extenders

    Source: www.vadiodes.com

  • Unique antenna measurement considerations

    Radiator smaller than

    connector!

    Need to shield

    Nearfield scanning

    Very high precision

    “Far”field: ≈ 1.5m at 50 GHz

    Fewer / smaller absorbers

    Free space attenuation!

    Sources: Boehm et al, “The Challenges of Mieasuring Integrated Antennas at Millimeter-Wave Frequencies”,

    AP Mag, 2017; Hunter & Stander, “A compact, low-cost millimetre-wave anechoic chamber”, EuCAP 2016.

  • In conclusion…

  • A few good reasons to stick to microwaves…

    Attenuation

    Longer distance

    RADAR, Comms

    Rain fade, shadowing

    Loss!

    Skin effect, materials,

    surface roughness…

    Cheaper

    Components, equipment

    Physical phenomena

    H2 observation, 1.4 GHz

    Manufacturing tolerance

    Wavelength dependent

    components

    Output power

    Smaller components

  • Numerous similarities between microwave and mm-wave

    Subtle, significant differences

    The atmosphere is quite different

    The applications are mostly similar, but with different performance

    Some notable exceptions

    Component performance degrades

    Packaging is a bigger issue

    And, subsequently, planar system integration

    Extenders on test equipment is more common

    The gap is shrinking

    The big picture

  • Tinus Stander

    Senior Lecturer

    Carl and Emily Fuchs Institute for Microelectronics

    Dept. EEC Engineering

    University of Pretoria

    Pretoria, 0002

    South Africa

    +27 12 420 6704

    [email protected]