24
GLOBAL SUPPORT FOR YOUR BUSINESS

GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

  • Upload
    hadat

  • View
    216

  • Download
    3

Embed Size (px)

Citation preview

Page 1: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

GLOBAL SUPPORT FOR YOUR BUSINESS

Page 2: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

Global Revenue Sources 2008 Revenues

Western Europe 45%

North America 35%

Latin America 6%

Middle East and Africa 6%

Eastern Europe 5%

Asia/Pacific 3%

Infrastructure 39%

Metals 40%

Minerals & Rail 21%

Over 400 locations

50 countries

Approximately 20,000 employees

Total revenue $4 billion

Harsco Corporation 2008 performance profile

The world’s largest access services,rental scaffolding, shoring and forminggroup operating in over 36 countries.

The world’s largest provider of on site, outsourced services to the steel and metals industries, operating at more than163 mills in 33 countries.

Minerals & Rail is a group of specialistbusinesses supplying track technologies,metal recovery processes, industrialabrasives and granules, air-cooled heatexchangers, grating and commercialboilers.

Harsco Infrastructure Harsco Metals Harsco Minerals & Rail

Harsco is committed to serving its customers around the world by providing the vital expertise,support and value they need to excel. Harsco’s core purpose is to build teams that win withintegrity anywhere in the world.

Page 3: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

Harsco Infrastructure is a division of one of the world’s leading industrial service

companies, the Harsco Corporation. With over 150 years of experience, including

pioneering roles serving the world’s metals, infrastructure and railway industries,

Harsco today holds first or second market-leadership positions in all its key

services and products.

Its activities at over 400 locations in 50 countries bring Harsco annual revenues in

excess of $3 billion and the corporation is quoted on the New York Stock Exchange

(NYSE HSC).

Harsco is committed to continuing to support its customers around the world by

providing the vital expertise and support they need to grow their business.

1

Page 4: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

Harsco Infrastructure is a newly created combination of three long-established Harsco companies: SGB and Hünnebeck in Europe, the Middleand Far East, and Patent in the Americas. We specialise in access, formwork,

shoring and site support products and services for construction and industrial

maintenance applications.

With a staff of 8,000 professionals and operating subsidiaries in 36 countries, we

are one of the biggest organisations in our sector.

What makes us different however, goes beyond the scale of our activity.

SGB, Hünnebeck and Patent together offer more than three hundredyears of experience in our fields. We have acquired vast reservoirs of expertise on construction sites and industrial facilities around the world. Harsco’s

strategy in bringing the three companies together as Harsco Infrastructure is

designed to pool all these reservoirs of knowledge. By enhancing the way we

share expertise internally, we are exceptionally well placed to cross-transfer ideas

and information, to engineer innovative solutions and to successfully meet the

safety, programming and budgetary criteria on any project.

This is how, in the tough environment of today, we are working harderthan ever to give our customers a real competitive edge; by taking ourinsight, expertise and talent and turning them into effective on site solutions.

We call this ‘Insight onsiteTM’.

It’s a hands-on, can-do technical approach to even the most intricate problem that is enabling us to generate revenue in excess of $1.5 billion a year and to support our customers around the world.

Harsco Infrastructure

Rouchain Dam, France

2

Page 5: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

‘Insight onsiteTM’: Working together to build success

At Harsco Infrastructure, we believe that our shared knowledge is our greatest asset. It offersin-built advantages to clients around the world in terms of safety, productivity and innovation,all of which can make a critical difference to the success of your project. Your success is oursuccess, so our support for your business will be as focused as it is global.

3

Page 6: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

Our customers in the construction industry today faceunprecedented challenges. Developments in architecture, changing buildingtrends, increased demands for environmental protection and the ever-present

responsibility for safe working at height now combine with extraordinary pressures

on timetables and budgets.

Every project imposes a different set of specific access demands.We are able to provide optimal solutions because of the uniqueness of our range,

and our expertise in devising the most appropriate combination of access

methods, from traditional scaffolding to the most advanced powered access and

mast climbing work platforms.

Our approach to solving new challenges has kept us at the forefront of our industry for 100 years, constantly evolving better ways ofdoing things and better products for doing them with. Our experience has helped

thousands of clients succeed in new build, restoration or maintenance projects for

commercial and retail developments, historic buildings, airports and rail networks.

From St Paul’s Cathedral in London to the metro station in Moscow, via the NASA

centre in the USA, we offer the expertise to meet the contrasting demands of

history and the avant-garde.

Supporting the construction industrywith access solutions

Brahmsquartier, Germany

4

Page 7: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

We are able to provide optimal solutions because of the uniqueness of our range, and our expertisein devising the most appropriate combination of access methods.

Nottingham University, UK

5

Page 8: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

Supporting the construction industrywith formwork and shoring solutions

Boxberg Power Plant, Germany

Zpevnena viaduct, Czech Republic

6

We apply the same judgement and experience, accumulated over a century, in developing the most effective products and solutions for concrete forming and shoring on construction and civil engineering projects. We understand the pressures for faster work cycles and the need for constantly improving material quality. We have developed an extensive

range of solutions for wall and slab formwork and support, climbing formwork,

bridge parapet, protective screens and edge protection systems, adaptable to the

specific needs of each project.

Delivering the best solutions on site is the result of co-ordinated teamwork between designers, applications specialists, safety specialists andsite support engineers. Our shared knowledge in Harsco Infrastructure enables us

to tackle the widest range of projects from the latest high-rise residential and

commercial projects in Dubai, to dam construction projects in Uganda, to bridges

for new road networks in Eastern Europe.

Page 9: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

We understand the pressures for faster work cycles and the need for constantly improving materialfinishes, whether working on residential, commercial or civil engineering projects.

Dulles International Airport, USA

7

Page 10: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

Process plants around the world share a common requirement in theneed for safe and efficient access to facilitate construction and ongoingmaintenance. Each plant and facility has its own specialist requirements.

We have built up exceptional insight into the servicing requirements of the oil and

gas industry, and of major process plants, from oil refining at the Shell Pernis

refinery in Holland, and Sabic’s refining and processing plants in Saudi Arabia, to

power generation plants in the USA and Tata’s steel mills in India.

Whether working on the construction of a new plant, routine maintenance or

emergency shutdowns, we develop a bespoke plan for each facility. Drawing on

the widest range of scaffolding and access solutions, we are able to provide work

platforms for construction and maintenance crews that enable maximum

productivity without compromise to safety.

Our belief in the value of planning-based maintenance has also led us to specialise

in a complete range of insulation services such as thermal, acoustic, heat control

and fireproofing. Insulation, access and additional services like corrosion protection

are often part of a multidisciplinary approach.

Harsco Infrastructure teams are often attached to each facility, many of them

working on site on a long term basis.

Supporting the construction and maintenanceof industrial process plants

Corus Redcar Steel Works, UK BASF Plant, Holland

8

Page 11: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

We work in close partnership with operating management to provide market leading safety andsupport to scheduled maintenance programmes in some of the world’s most challenging situations.

Forties Field, North Sea, UK

9

Page 12: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

The safety of our colleagues, customers and that of the public, is ourhighest priority. Harsco Infrastructure’s record currently sets the standard forthe industry.

Maintaining this record requires unrelenting efforts in all aspects of risk

management, process control, safety training and safety communication. We are

dedicated to making such efforts part of our culture. Our responsibility is to

exercise safety leadership and maintain a 100% safety-conscious working

environment for all involved.

Working safely is the best way of keeping to budgets and deadlines. We work

closely with you to ensure that clear standards for safety competence, co-operation

and communication are strictly observed throughout the project.

We conduct regular safety reviews, checks and inspections and work proactively

with you on new initiatives, to ensure that, together, we are creating a safe

working environment for all the trades working from or around our equipment.

Harsco Infrastructure runs the industry’s most detailed programme of safety

training for staff and operatives. Training is ongoing at all levels, from toolbox talks

on site, through safety workshops to advanced safety management and leadership

courses. Our safety communication plans include a comprehensive Safety Manual

for managers and supervisors, backed up with product User Guides and safety

notes, a regular in-house safety magazine, and a range of award-winning safety

training and safety behaviour films.

Supporting a safer environment

10

Canary Wharf, UK

Page 13: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

Harsco Infrastructure’s safety record currently sets the standard for the industry. Our responsibilityis to exercise safety leadership and maintain a 100% safety-conscious working environment for all.

A1(M) Bridge, UK

11

Page 14: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

InnovationOur specialist engineers and designers cover a range of disciplines and are chosen

for their ability to innovate solutions that both solve / pre-empt problems and save

money for you. Innovations can be formwork or access products, new ways of

using old methods, new applications for existing products, or something completely

radical. Harsco Infrastructure has the global breadth and depth to apply a solution

developed in Prague to a project in Penang, with immediate cost savings and no

‘reinvention of the wheel’.

With 300 years of pooled experience and expertise between us, acquired over a

century representing the most intense technological advances in human history,

we have already found a lot of answers, but more importantly, we have the

ingenuity to come up with new ones. The flexibility of our product range increases

our versatility, and we are adept at finding practical, intelligent solutions from the

simplest to the most complex projects.

Project supportFrom your first call to Harsco Infrastructure, your dedicated local contact will be

working closely with you to establish an accurate and comprehensive

understanding of your short and long term project requirements and priorities.

The team assigned to your project will use sophisticated cost modelling techniques

to give you realistic total cost forecasts and keep potential variations to the plan

and contingencies under firm control.

LogisticsBy devoting meticulous attention to planning, scheduling and logistics, we ensure

the smooth implementation of solutions that are thoroughly safe, demonstrably

cost effective and will make a positive impact on your lead time.

Productivity is something that can always be improved. Innovative solutions, experienced project management and impeccable logistic back-up all make a significant difference. We believe that our kindof focused support will give you the competitive edge today’s industry demands.

Supporting improved productivity

Electricity Pylon, West Thurrock, UK

12

Page 15: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

The key to optimising productivity on any project is partnering. We believe that our focusedsupport will give you the competitive edge today’s industry demands.

CardioCliniC, Hamburg, Germany

13

Page 16: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

Project challenges

On 21st January 1890, two trains first

crossed the Forth Rail Bridge, travelling

across two and a half thousand metres

of track suspended nearly fifty metres

above the Firth of Forth. This feat of

engineering remains an iconic

structure and today requires equal

feats of

ingenuity to maintain. The exposed

location, the extraordinary structure,

190 train movements per day and the

busy shipping lane below, make this

famous bridge one of the ultimate

access challenges.

Insight onsiteTM

Scaffolding the bridge starts by reversing the conventional ‘ground-up’ approach.

The evident complexity of the bridge, built with more curves than angles, means

that every scaffolding member has to be individually designed, fabricated and

suspended in position high above the Forth. Access platforms then have to be

encapsulated in plastic sheeting, to prevent old lead paint being shot-blasted into

the environment, and to protect the new, glass flake epoxy paint from the weather

while it dries.

The bridge is well over a hundred years old, but it takes 21st century technology

and expertise to keep it in safe use, making our experience on live industrial

maintenance invaluable. We have already supplied two and a half thousand tonnes

of bespoke steel scaffolding and at least another thousand are anticipated before

the project is complete.

The Forth Rail Bridge, Scotland

14

Page 17: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

Insight onsiteTM

Our SCF (self-climbing formwork)

platforms were used to build the outer

structure of the 45-storey high- rise,

with its tapering, broadening and

angled slopes. The SCF platforms were

always safely connected to adjoining

vertically climbing platforms by

telescopic and sliding elements.

With a width of 3.25m, our platforms

provided an unusually deep and extra-

safe work platform, designed for a

dynamic load of 5.0kN/m2 (without

formwork). Every individual element

was designed to withstand a maximum

wind speed of 208km/h. The largest

single element used was a platform

14.5m long, supported by only two

brackets, enabling as many as eight

brackets (platform lengths of 55m) to

ascend simultaneously with retracted

formwork.

Combining leading-edge technical

expertise with world class equipment

and project support resulted in La Tour

Granite growing at a rate of one storey

a week. La Société Générale is now

doing business in 70,000m2 of

additional premium space.

Project challenges

Designed by architect Christan de

Portzamparc to represent the ‘prow’ of

a triangular site in Valmy quarter in the

Parisian business district and to link

with the existing twin towers of La

Société Générale, La Tour Granite is

184m tall. The key challenge in building

this icon in the latest generation of

skyscrapers was the façade slope of

eight degrees, designed to minimise

interference with the light and views

from the existing towers.

La Tour Granite, France

15

Page 18: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

Project challenges

275 architecture firms submitted

tenders for the BMW Welt, and the

jury’s decision was unanimous. The

winning design was by Professor Wolf

D. Prix and the Viennese architecture

firm Coop Himmelb(l)au. Planning and

construction preparations began in

2003, for a unique ‘star-shaped corset’

bearing the load of a 26m tall

double-cone steel structure.

Insight onsiteTM

The traditional approach to a building of

this size and complexity would have

been to use large steel construction

columns and girders, but this would

also have applied extreme individual

loads to foundation slabs, and

unacceptable costs to the client. The

solution developed by Harsco

Infrastructure used the BOSTA® 100

frame scaffold, stabilising each of the

MODEX® props and, with the aid of

integrated lattice girders, ensured that

the total discharged load of 450 tonnes

was evenly distributed over the surface

of the foundation slabs.

In 2008, this multi award-winning

building, completed to budget and on

time, welcomed its one millionth

visitor.

The BMW World Experience and Delivery Centre, Germany

16

Page 19: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

Project challenges

The Shell Pernis refinery is the largest

in Europe and one of the largest in the

world. More than sixty different plants

with different refining capabilities process

products through pipelines that would

run about four times round the world.

The industrial complex covers a

surface the equivalent of 800 football

fields, making maintenance a massive

and ongoing operation.

Insight onsiteTM

Harsco Infrastructure’s on site team

averages 500 operatives, a figure that

rises to about 750 at peak times.

Planning-based maintenance includes

regular inspections and upgrades of

thermal and acoustic insulation,

fireproofing and heat control for the

miles of pipeline. Between 30 and 50

powered access machines are in use at

any one time, plus 20 telescopic

forklifts and 15 special aviation tow

trucks for transporting materials

around this vast industrial complex.

We have supplied 18,000 tonnes of

scaffolding on site, 97% of which is

constructed using CUPLOK®. This

makes a more effective replacement to

most of the traditional tube and fitting,

being faster to both erect and dismantle.

Shell Pernis Refinery, The Netherlands

17

Page 20: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

Project challenges

A joint venture between Shell and Saudi Aramco, the Motiva Enterprises refinery

in Port Arthur, Texas, is currently expanding to become the largest in America and

one of the top ten in the world. As part of this project, approximately 53 new

refinery modules are being assembled at Cianbro’s Modular Manufacturing Facility

in Brewer, Maine, each requiring a vast amount of scaffolding to set all the various

pipes and structural beams in place.

With very little continuity in design, as each module is different from the next,

there is only one-eighth of an inch margin for error as all structural, piping and

functional elements have to fit precisely. The harsh winters in Maine add to the

challenges of working outside at this scale. Finally, after each module is completed,

they travel by barge from Maine, around the Florida coast and then west to Texas.

O n c e

arriving in Port Arthur, the modules are assembled together to form the refinery.

Insight onsiteTM

Harsco Infrastructure’s own QES®

scaffold system was chosen for its

high levels of adaptability, which

m e a n s

different lengths and heights can be

accommodated without interruption,

and projected levels of productivity

can be maintained. Scaffolding

specifications for this vast and complex

project have, to date, drawn on 90% of

the component range. During winter

assembly, some modules were

wrapped in more scaffolding and

plastic sheeting to provide shelter from

the weather. The first four modules

were shipped to Texas on 26th March

2009. This mega-project will increase

the refinery’s current capacity of

275,000 barrels per day to more than

600,000 barrels per day.

Port Arthur Refinery, USA

18

Page 21: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

Project challenges

The Hollywood and Vine project is

a 4.5 acre mixed-use development in

the City of Los Angeles, located at the

world-famous intersection of

Hollywood Boulevard and Vine Street.

The $600 million development includes

luxury apartments, upscale retail space

and the W hotel. Harsco Infrastructure

was awarded the complete horizontal

formwork package which included over

two million square feet of elevated

deck ranging from 8’ to 40’ high.

Insight onsiteTM

Challenges on this project included fast

track work by both our design and

operations teams, involving 135 deck

pours, designed, stamped, formed and

poured in less than 12 months.

Because of the fast track requirement,

the contractor chose to use our

PRO-SHORE® system along with our

aluminum frame and beam system for

the high areas. The complete package

was delivered on budget and on

time. Over 166 truck loads of shoring

equipment were delivered, including

11,000 PRO-DECK® panels and 12,000

PRO-SHORE® posts. Three Harsco

Infrastructure engineers worked full

time for 11 months, and our Stamping

Engineer oversaw the production of

150 sheets of equipment layouts and

shoring design work.

Hollywood and Vine, USA

19

Page 22: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

Project challenges

Terminal 3 at Dubai International Airport,

United Arab Emirates is one of the

world’s largest airport terminals, built as

part of a $4.1 billion expansion

programme to increase the airport’s

capacity to 70 million passengers per

year. The 1km long terminal building has

a curved steel roof over a complex

concrete frame and a substructure which

accommodates arrival and departure

halls, lounges, restaurants and parking.

The huge basement area was constructed

in an excavation 800m long, 700m wide

and 20m deep. The arrangement of floors

includes varying ceiling heights and open

voids making the construction of the

concrete structure complex to design,

plan and programme. The upper slab also

forms part of the aircraft apron and

therefore has to support the weight of

waiting planes.

Insight onsiteTM

Harsco Infrastructure worked with main contractor Al-Naboodah – JV to design and

develop a forming and shoring solution to meet the unusually tight project deadline.

The scale of the job was considerable involving the construction of over

1,000,000m2 of floor slab with thicknesses of up to 2.2m and ceiling heights of up

to 16m. Our GASS® aluminium shoring system was selected as the most

appropriate, cost-effective solution. GASS® is one of the most sophisticated

systems of its type, used on many of the worlds largest and most complex projects.

Over a 30 month period, Harsco supplied over 5,000 tonnes of GASS® and ancillary

products to the site.

Using the company’s experience on similar major international airport projects, a

specialist team of falsework designers were based with the main contractor on site

– supported by close management involvement from the UK. At the peak of the

project, our designers were producing over 300 drawings per month.

Dubai International Airport, UAE

20

Page 23: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures
Page 24: GLOBAL SUPPORT FOR YOUR BUSINESS - ikrioma.euikrioma.eu/docs/harsco_bro.pdfconcret e forming and shoring on construction and civil engineering projects. We understand the pressures

SGB HarscoHarsco HouseRegent Park299 Kingston RoadLeatherheadSurreyKT22 7SGUnited Kingdom

Tel: +44 (0) 1372 381 300

Hünnebeck Harsco Rehhecke 80 40885 RatingenGermany

Tel: +49 (0) 2102 937 0

Patent Harsco650 From RoadSuite 525 Paramus NJ, 07652USA

Tel: +1 201 261 5600

© 2009 Harsco Corporation 0809/PRO/10K/8928

For further information on Harsco Infrastructure, please contact:[email protected] or visit us at: www.harsco-i.com