GB®

INSTALLATION MANUAL

COVER LID

ELPRO 15 exp CONTROL BOX

GENERAL LINE SWITCH 137

SPECIAL HELICAL GEAR

MANUAL RELEASE SHOES

COVER LOCK KEYS

NUT AND LOCKNUTTO FIX THE OPERATOR

CENTRING BASE PLATE

GROUNDFIXINGLONG SCREWS

BACK COVER

OPTIONAL FAN COVER

OPTIONAL COOLING FAN

ELECTRIC MOTOR

CUT OFF LIMITSWITCH ASSEMBLY

LIMIT SWITCHSTOP STRIKING

PLATES

LIMIT SWITCH ROD

DRIVING SHAFT

DRIVING COG

COG PROTECTION

GIRRI 130 OPERATORBASE

2

ELECTRO-MECHANICAL SLIDING GATE OPERATOR girrI 130

FIG. 1

CUT AWAY SIDE VIEW OF THE ELECTRO-MECHANICAL OPERATOR GIRRI 130 FOR SLIDING GATES

RELEASE KNOB

3

FIXING DETAIL WITH PARTS LAYOUT OF THE ELECTRO-MECHANICAL GATE OPERATOR GIRRI 130

COVERLID

PIC. 1First remove the lid by means of the supplied keys; this will reveal the electronic control box with its transparent plastic cover, the operatorbase plate, the knob to release the cog for hand operation of the gate. You will be also able to see the motor top fitted with a spade lugfor the proper earthing of the equipment. All the electrical components inside the gear box are pre-wired and pre-terminated in theelectronic control box. The wires from the outside safety and command devices are led into the box through the hole on the left-handside of the motor base plate and centring fixing plate. See picture 1 showing the various components.

INSTRUCTIONS FOR THE INSTALLATION OF GIRRI 130 ON TO SLIDING GATES

To achieve a perfect application and performance of GIRRI 130, you must follow the steps and the drawings here below:

LONG BOLTS.4 Q.TY

COVER LOCK AND KEYS

RADIO RECEIVER CARD

ELPRO 15 exp CONTROLBOX

EARTH SPADE LUG

LIMIT SWITCHSTRIKING PLATES

LIMIT SWITCH ROD

GATE OPERATORGIRRI 130

NUTS.8 Q.TY

WASHERS.8 Q.TY

CENTRING BASEPLATE WITHLONG BOLTS

4

PIC. 2

PIC. 4

Before setting the fixing base plate with concrete fully screwup the 4 long bolts so that the threads are all out. Set the platehorizontally levelled as shown in the illustration at 80 mm fromthe gate. Corner “A” of GIRRI 130 base plate is to coincide withthe reference line drawn on the fixing base plate.

CENTRING BASE PLATE FITTED WITH LONG BOLTS PROVIDING ANCHOR-LIKE FIXING IN CONCRETE

1st OPERATION

GATE

REFERENCE LINE

FIXINGBASEPLATE

SPIRIT LEVEL

CABLE INLET TUBE. RECOMMENDED TO BEPOSITIONED ON THE LEFT OF THE FIXINGBASE PLATE. HOLE DIAM. 50 mm.

2nd OPERATION

80

GATE SIDE

A

4 NOS. LONG BOLTS FULLYSCREWED UP

FIRST PULL OUTWARDS, THEN RAISE THEOPERATOR TO REMOVE IT FROM THE LONG BOLTS

ADJUSTMENT NUT TO SET THE OPERATOR AT A SUITABLE HEIGHT SO THATTHE COG CAN PROPERLY MESH THE TOOTHED RACK.

INLET FOR THE CABLES FROM THE PUSH BUTTONS, KEYSWITCHES,PHOTOCELLS, RADIO RECEIVER, FLASHING LAMP AND MAINS

1st2nd

IT IS IMPORTANT THAT ALL THE ELECTRIC CABLES ARE DISCONNECTED

ELEC. CABLE INLET

Once mounted the operator GIRRI 130 on to the fixing baseplate, push the operator towards the gate until the four boltslay against the holes in the base plate. In this position the cogmust perfectly mesh the toothed rack, and the “base referenceline” is fully visible. To remove the operator, first unscrew the4 nuts, pull the operator towards the outside so to free the cogfrom the toothed rack.

TOOTHED RACKWITH FIXING

BRACKETSEARTH

OPERATOR

DRIVINGCOG

LIMIT STRIKINGPLATE WITH FIXINGBRACKET

REFERENCE MARK “BASELINE”

CENTRING BASE PLATE.FIXED

PIC. 3

RELEASEKNOB

LIMIT STRIKINGPLATELEFT-HAND

LIMIT STRIKING PLATE RIGHT-HANDLIMIT SWITCH ROD

TOOTHED RACK WITH FIXING BRACKETS

5

PIC. 8

PIC. 6

Once fixed the operator on its concrete mounting you can carryon fixing the toothed rack by means of the supplied bracketsand screws. The position of the toothed rack must be as closeas possible to the cog to achieve a correct meshing, afterhaving released the operator to the idle position as shown inpicture 6. Eventually, once fixed the toothed rack, adjust theposition of the operator up to the correct level so that the cogand the toothed rack mesh each other with sufficient clearance.For this operation use the 4 nuts as shown in picture 7.

The two limit stop striking plates are to be fixed one to theright-hand side of the gate and one to the left-hand side. Theymark the limit of the permitted travel and bring the gate to asteady halt both in the open and close positions.The pIates are to be fixed by means of suitably designedbrackets and screws as shown in picture 8; it is understoodthat they are to be positioned in a way to allow a suitablestriking contact with the rod of the cut off limit switch. It isimportant that the gate does not hit the gate post or gate stopto avoid deformation.

It is recommended to use a suitable support under the junctionpoints of the rack lengths for a more precise welding operation.

RACK SUPPORT PLATE

JUNCTION RACK

PIC. 7

ANCHOR LONG BOLT

LOWER

RAISE

NUT

OPERATOR BASE PLATE

FIXING NUT

PIC. 5

Remove the cover to lock or release the operator (Pic. 5-6).

To release for manual operations 3 turns anti-clockwise.

REMOVE THE LID FROMTHE COVER

LOCK WITH KEYS

GATE WHEEL

TIGHTEN FOR AUTOMATICMOVEMENTS

2 x 14 x 1

3 x 1.52 x 1.5

RG584 x 1

4 x 1

6

7

8

9

10

11

1

2

3

4

5

12

230 V

6

PIC. 10

PIC. 9

1 - KEYSWITCH SECH 152 - 0.03 A ISOLATING SWITCH3 - PUSH BUTTONS PULIN 34 - TRANSMITTER TRIFO 11 PHOTOCELL5 - ELECTRIC CABLES6 - AERIAL A 43

7 - FLASHING LAMP LAPI 28 - SLIDING GATE9 - RECEIVER TRIFO 11 PHOTOCELL

10 - TOOTHED RACK11 - OPERATOR GIRRI 13012 - QUARTZ TRANSMITTER ASTRO 43/2 TR

LIMIT SWITCH WITH TWO CUT OFFDIP-SWITCHES

EARTH

FLASHING LAMP LAPI 2AERIAL WITH BRACKET

LOGIC CUT OFFSWITCH

RADIO RECEIVERASTRO TYPE

PUSHBUTTONS PULIN 3WALL MOUNTED

KEYSWITCH SECH 15

ELECTRONICPROGRAMMERELPRO 15 exp

LID

RECEIVER TRIFO 11 PHOTOCELL TRANSMITTER TRIFO 11PHOTOCELL

230 V 50/60 Hz SUPPLY VOLTAGE

N.W: CARRY OUT A RISK ANALYSIS IN COMPLIANCE WITH EN 12445 AND EN 12453 NORMS AND FIT ANY SAFETY DEVICE WHEREREQUIRED.

Grillage 10x10

7

girrI 130

The wires from the electronic programmer to the electric motorhave a 1.5 mm square section. For the limit switches, the photocells,the keyswitch/push buttons and other accessories 1.0 mm squaresection wires can be used; but for the mains and the flashing lampthe recommended section is 1.5 mm, as shown in picture 9.Elpro 15 is designed to operate in automatic or semiautomatic modesthrough the accessories as shown in diagram No. 10.The electric motor, limit switches and safety micro-switch are pre-connected.

The “CE” mark certifies that the operator conforms to theessential requirements of the European Directive art. 10 EEC73/23, in relation to the manufacturer’s declaration for thesupplied items, in compliance with the body of the regulationsISO 9000= UNI EN 29000. AUTOMATION IN CONFORMITY TOEN 12453, EN 12445 SAFETY STANDARD.

For the application of the “CE” mark it is recommended to havethe operator fitted with item No. 137 the line switch.- This switch is fitted on the customer’s request if an order forGIRRI 130 with CE sticker on it is received.

PIC. 11

EUROPEAN MARK CERTIFYING CONFORMITY TO THEESSENTIAL REQUIREMENTS OF THE STANDARDS 98/37/EC

IDENTIFICATION PLATE

COMPONENT PARTS OF THE ELECTRONIC P.C. BOARD ELPRO 15 exp WITHDESCRIPTION OF FUNCTIONS

FABBRIC A AUTOMAZIONI C ANCELLI

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20 µF CAPACITOR

1 AMP. 24 V SPARE FUSE

5 AMP. 250 V SPARE FUSE

COMMAND RELAY

230 V 50/60 Hz MAINS

LINE SWITCH NO. 137 ELECTRICCURRENT INLET CONTROL

RADIO RECEIVER CONNECTOR

ELECTRIC MOTOR POWER ADJUSTMENT

POSITION 1 MINIMUM POWERPOSITION 2 SENSITIVE POWERPOSITION 3 MEDIUM POWERPOSITION 4 NORMAL POWERPOSITION 5 MAXIMUM POWER

TIMER TO SET THE TIME THE GATE ISREQUIRED TO STAY OPEN INAUTOMATIC MODE

TRANSFORMER

TERMINAL BOARD

TIMER TO SET THE MOTOR RUN. 5 SECONDSMORE THAN THE ACTUAL TRAVEL OF THEGATE PAST THE LIMIT SWITCH

SELF-BRAKINGELECTRO-MECHANICAL

SLIDING GATE OPERATOR

ELECTRICALLY OPERATED GATES

8

PIC. 13

ELECTRONIC PROGRAMMER WIRING DIAGRAM

PIC. 12Once connections have been completed, carry on the first teststo make sure of the correct wiring. Set No. 3 of the Dip -switches “B” to (ON) automatic reclosing: a pulse to terminals3 - 4 will open the gate, which will stay open as long as thedwell time set on timer No. 6 has expired. Make sure that thetime is set to meet the exact site requirements.Timer No. 5 controls the motor run time. It must be set so thatthe motor is allowed to run another 5 seconds beyond thetouching point of the limit switch rod with the stop strikingplate.If you set No. 3 of Dip-switches “B” to (OFF) semi-automatic,you must pulse terminals 3-4 once to Open and once to Close;whereas a 1 second pulse to terminals 3 - 7 will always open,close or reverse the gate even if it is in motion, see the electricdiagram No. 1967. Pic. 12.- The keyswitch is to be connected as shown in picture 13.

Should other keyswitches be required, the N.O. contacts -Open & Close - are to be parallel connected; the "Stop" N.C.contact in series.

NOTE WELL: THIS PANEL IS TESTED TO OPERATE GATESONLY THROUGH FADINI ACCESSORIES. NO WARRANTY ISACKNOWLEDGED BY THE MANUFACTURER IN CASE THATOTHER ACCESSORIES ARE USED OR NON CONFORMINGA P P L I C AT I O N S A R E M A D E W I T H O U T T H EMANUFACTURER’S APPROVAL.

- SHOULD THE MOTOR REQUIRE A CHANGE OF DIRECTION,REVERSE TERMINALS 14 AND 16- ALSO, CHECK THE LIMIT SWITCH OPEN AND CLOSE ANDIN CASE REVERSE TERMINALS 8 AND 10.

N.O. PUSH BUTTON FOR PARTIAL OPENINGFOR PEDESTRIANS. TO BE FITTED SEPARATELY

PEDESTRIAN PPOPENING TIME CARDSPARE FUSES

1 AMP. 5 AMP.

PEDESTRIAN OPENINGCARD CONNECTOR

SUPPLY VOLTAGE230 V 50/60 Hz SINGLE-PHASE

FLASHING LAMP230 V - 25 W max

SINGLE-PHASEELECTRIC MOTOR230 V 50/60 Hz

LINE SWITCHMICROPROCESSOR

DIP-SWITCHAUTOMATIC

ON

OFFON - NO PRE-FLASHING

ON - AUTOMATIC CLOSINGON - REMOTE CONTROL: NO REVERSING

ON - PHOTOCELLS: STOP DURING OPENING

N.W: Set any DIP-SWITCH to OFF to getthe opposite function

Should more pairs of photocells be required

than the recomm

ended quantity, fit an auxiliarytransform

er outside the control box.

P

230

V50

/60

HzSTOP N

.C.CLOSE N

.O.OPEN

N.O.

COM

MO

N

O P E NCLOSE

STOP

CONNECTIONS OF THE PUSH BUTTONSPULIN 3 WITH LED INDICATORS

ELECTRICAL CONNECTIONS OF THEKEYSWITCH SECH 15

LED N° 1 • IT SWITCHES ON WHEN VOLTAGEIS SUPPLIED

FUSES 5 AMP.MOTOR

RUNTIME

DWELLTIME

RADIO CONTROLPLUG-IN CARDSUPPORT

AERIALTYPEASTRO

RADIO RECEIVER

TYPE ASTRO

AERIAL COAXIALCABLE

1 AMP.FUSE: 24 V OUTPUTTERMINALS 12 - 13

ELECTRONIC TORQUECONTROL

POWER

TRANSFORMER CONNECTOR

TERMINALS FOR THECONNECTIONS OF THEPUSH BUTTON PULIN 3

MAX. PERM

ITTED LOAD:2 PAIRS PHOTOCELLS1 RADIO RECEIVER

LED ON VOLTAGESUPPLIED

NOTE WELL. For special applications, ie. to switch on lights- CCTV etc..., SOLID STATE RELAYS are recommended to beused only. Standard relays would affect the micro-processor.

N.O. N.C. N.O.

OPEN STOP CLOSE

3 4 5 6

26 27 28 3

ALL OPERATIONSOPEN, CLOSE AND

REVERSE

RADIO CONTACT

SLIDING GATE OPERATORS

Drwg. No. 2167 P.C. BOARD

1 2 3 4 5 6 7 8 9 10

N.C. CONTACTPHOTOCELLS

COMMON PUSH BUTTONS & INDICATORSN.O. CONTACT. OPEN

N.O. CONTACT. CLOSEN.C. CONTACT. STOP

RADIO CONTACT

LIMIT SWITCH. CLOSE N.C.LIMIT SWITCH. COMMONLIMIT SWITCH. OPEN N.C.

24 V INDICATOR - 3 W max.

24 V OUTPUT

COMM

ON

9

• Please note that a low voltage cut off switch is fitted to theright side of the control box. The contacts are closed whenthe operator lid is put back (Pic. 14).

• Instead of the low voltage cut off microswitch (ie. LOGICswitch) see Pic. 14, you can request and have a line switchfitted to interrupt the mains. Like the other one, it is alsocontrolled by the operator lid when you remove it or put itback to the original correct position by means of the speciallytoothed key.Once the lid is locked back, you have the certainty of themade contact.

ELPRO 15 exp ELECTRONICPROGRAMMER

• It is recommended to make all the connections as describedin the diagram No. 2167 which is included inside the controlbox; the diagram describes the features of the control paneland how to plug in the radio receiver for the automaticoperation by transmitter (Pic. 12).

• Also, should the motor fails when pulsed to start because ofshortage of electric power, parallel connect a 12.5 µF capacitorin addition to the existing one (Pic. 16).

“General Line Switch” electric current inlet (Pic. 15).

137

EARTH LOGIC SWITCH

PIC. 14

PIC. 15

PIC. 16

10

The “electronic” torque control of the operator, ie. an“adjustable pushing power” for safety reasons, is achieved byadjusting a switch which is positioned near the electric cablescoming out from the transformer (Pic. 17).

PIC. 19

PIC. 17

PIC. 18

“C”

The adjustment of the pushing power, ie the quantity of electriccurrent which is supplied to the motor, is controlled by thetransformer which is incorporated in the electronic P.C. boardby setting the lever “C” to position 1-2-3-4-5 (Pic. 18).

POWER

“LEVER”

ELECTRONIC TORQUE CONTROL

1 2 3 4 5

“C”

To set the pushing power of the operator, snap the sliding leverto the required position from 1 to 5, so that a sufficient amountof power is supplied for anti-crush automatic operations of thegate. To each position of the lever it corresponds a pre-setsupply voltage as follows:

Position 1 minimum power 180 VoltsPosition 2 sensitive power 190 VoltsPosition 3 medium power 200 VoltsPosition 4 normal power 210 VoltsPosition 5 maximum power 230 Volts

In position 5 the electric motor has the top power. (Pic. 19).

11

PIC. 21

Lh

Rh

GREEN

If, during the first run test, you realize that the electric motor turns in the wrong direction and the limit switch rod is not activated (thatis when the limit switch rod is pushed in the same direction of the gate, which does not stop), you must remove the cover and reversethe position of the electric motor wires 16 and 14, change over No. 16 to 14 and No. 14 to No. 16. See picture 20.

Once the electric motor wires have been swapped around, you must also reverse the two limit switch wires in the terminal board. Seepic. 21. Swap No. 8 with No. 10 and No. 10 with No. 8. Once satisfied that the electrical connections are now all right, repeat the test:the motor starts, the gate moves to the right and, by pushing the limit switch rod to the right, it must stop at once; should it not, swapagain the wires No. 8 and 10.

It is important that the limit switches are activated according to the rotation direction of the electric motor; in fact, during the "dwell"time, with the gate fully open and the control box set to automatic, the limit switch “open” counts the seconds the gate has to stay openbefore it is automatically pulsed to close after the pre-set dwell time through timer No. 6 on page 7 pic. 12.

PIC. 20

HOW TO REVERSETHE DIRECTION OF

THE ELECTRIC MOTOR24 Volt LOW VOLTAGE

COMMON

SAFETYMICRO-SWITCH

LIMIT SWITCH

LEFT RIGHT

10 9 8

GREEN

REDCOMMON

8

10

9

COMMON

20 µFCAPACITOR

HOW TO REVERSETHE DIRECTION OF

THE ELECTRIC MOTOR

230 VOLT50/60 Hz

HIGH VOLTAGE

MOTORCAPACITOR

REDBLUERED

YELLOW/GREEN

16 15 14

16 15 14

8 9 10

275

10°

270

210

24030

103

300

175

270

120

55

175

Via Mantova, 177/A - 37053 Cerea (Verona) Italy - Tel. 0442 330422 r.a. - Fax 0442 331054 - e-mail: info@fadini.net - www.fadini.net

EUROPEAN MARK CERTIFYING CONFORMITY TOTHE ESSENTIAL REQUIREMENTS OF THESTANDARDS 98/37/EC

AUTOMATIC GATE MANUFACTURERS

®

s.n.c.

• DECLARATION OF CONFORMITY• GENERAL WARNINGS• EN 12453, EN 12445 STANDARDS• CEI EN 60204-1 STANDARDS• WARRANTY CERTIFICATE ON THE CUSTOMER’S REQUEST

The growth of MECCANICA FADINI has always been based on thedevelopment of guaranteed products thanks to our “TOTAL QUALITYCONTROL” system which ensures constant quality standards,updated knowledge of the European Standards and compliancewith their requirements, in view of an ever increasing process ofimprovement.

OVERALL DIMENSIONS

FIXING BASE PLATE

TECHNICAL SPECIFICATIONS

ELECTRIC MOTOR

Power output...........................................................0.25 KW (0.33 HP)Supply voltage ..............................................................................230 VFrequency......................................................................................50 HzAbsorbed power .........................................................................530 WAbsorbed current..........................................................................2.5 AInsulation class....................................................................................FMotor rotation speed ........................................................1˙320 r.p.m.Capacitor.............................................................................20 µF/450 VIntermittent service .........................................................................S 3

ELECTRO-MECHANICAL OPERATOR

Type of lubrication by AGIP .....................................MU/EP1 greaseTravel speed ..........................................................................10 m/min.Rated torque.............................................................................28.0 NmWeight of the operator................................................................14 KgStatic weight of the gate ..........................................................400 KgGear rating.......................................................................................1/30Working temperature......................................................–25°C +70°CProtection standards..................................................................IP 535Duty cycles................30 sec. Open - 30 sec. Dwell - 30 sec. CloseTime of one complete cycle..........................................................90 sComplete cycles Open-Dwell-Close................................N. 40/hourCycles per year, 8 hour service per day .........................N. 116˙000

The manufacturers reserve the right to change the products without any previous notice

Distributor’s box

Made in Italy

®

CHECKING AND MAINTENANCE:To achieve an optimum performance and longerlife of the equipment and in observance of thesafety regulations, it is recommended thatinspections and proper maintenance are madeby qualified technicians to the whole installationie. both the mechanical and electronic parts, aswell as wiring.- Mechanical parts: maintenance every 12 months

approx.- Electronic apparatus and safety equipment:

maintenance every 6 months approx.

The “CE” mark certifies that the operatorconforms to the essential requirements of theEuropean Directive art. 10 EEC 73/23, in relationto the manufacturer’s declaration for the supplieditems, in compliance with the body of theregulations ISO 9000= UNI EN 29000. Automationin conformity to EN 12453, EN 12445 safetystandard.

WARNINGS- Before installing the equipment carry out a Risk Analysis

and fit any required device in compliance with EN 12445 andEN 12453 Safety Norms.

- lt is highly recommended to keep to these instructions.Check the specifications on the motor label with the sitevoltage supply.

- Dispose properly of the packaging materials such ascardboard, nylon and polystyrene through specializedcompanies.

- Should the operator be removed for servicing or repairing,do not cut away the electrical wires, but properly removethe terminal boards from their seat.

- All the equipment must be duly earthed by means of thespecifically provided earthing screw.

- It is also advised to carefully read the regulations, adviceand suggestions in the book “Warnings”.

6-20

03

L

inea

gra

fica