Functional Safety Training

8/22/2019 Functional Safety Training

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PFSEPremier Functional Safety Engineering

Safety Instrumented SystemsTraining Course

Premier Safety ConsultingPFSE

Training Course Outline

www.premier-fs.com Premier Safety Consulting

Premier Safety Consultingin cooperation with

TÜV Industrie Service GmbHAutomation, Software and Information Technology - ASI

PCS is TÜV Indus trie Service GmbH, ASI accep ted

cou rse p rov ider for the TÜV Func t ional Safety Program

PFSE

Premier Functional Safety EngineeringSafety Instrumented Systems

Course Outline

Four (4) days Mastering Training Program

Instructor –Classroom setting

Working examples and discussions

Evaluation exam

Compliance to competency requirements of: IEC 61508-1 Paragraph 6.2.1 (h) IEC 61511-1 Paragraph 5.2.2

TÜV Certificate



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TÜV Functional Safety ProgramWhat is the TÜV Functional Safety Program?

An extended vocational training program institutionalized by TÜV Industrie ServiceGmbH, ASI together with international course providers – accepted according to theTÜV Functional Safety Program - to support knowledge, know-how and expertise

transfer to engineers working in the field of functional safety. Our aim is to achieve aglobal, clear and uniform standard of competence towards compliance to therequirements of IEC 61508, IEC 61511 and further relevant international standards.(See more information at www.tuvasi.com ).

Premier Safety Consulting

Premier Safety Consulting, part of Invensys Process Systems (IPS) Consulting,offers the PFSE training course addressing Functional Safety in the field of SafetyInstrumented Systems. (see more information at www.premier-fs.com)

Content, material and final exams for this course have been reviewed and assessedpositively by TÜV Industrie Service GmbH, Automation, Software and InformationTechnology, ASI.

PCS is TÜV Indust r ie Service GmbH, ASI accepted co urs e provid er

for the TÜV Function al Safety Prog ram

Participants of the Premier Safety Consulting PFSE training course will receive, uponsuccessful completion, a TÜV certificateincluding a TÜV Functional Safety Engineer

logo and ID number

Cours e Ins tructo rs are certi f ied TÜV Func tion al Safety Exp erts – SIS Acc ord ing to the TÜV Functio nal Safety Program

Robin McCrea-Steele, TÜV FS Exp ert -ID No. 0101/04 Glenn Raney, TÜV FS Exp ert-ID No. 0116/06

TÜV Rheinland Group

http://www.tuvasi.com/



http://www.premier-fs.com/







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PFSE


An Invensys-Premier Safety Consult ing training c ourse designed to

conform to the TÜV Functional Safety Program and address the com petency

requir emen ts o f IEC61508-1 par. 6.2.1 (h) and IEC61511-1 par. 5.2.2 .

PCS is TÜV Indus tr ie Service GmbH, ASI accepted co urs e provid er

for the TÜV Function al Safety Prog ram

Who should attend:

Engineers involved in any part of the SIS Safety Lifecycle.

Participant eligibility requirements (use form ER04):In accordance with the TÜV Functional Safety Program.

A minimum of 3 to 5 years experience in the field of functionalsafety.

University degree or equivalent engineer level responsibilitiesstatus as certified by employer.

Course duration:Four (4) days.

The first three days are classroom setting instruction that providedetailed information and examples/discussions for understanding andmastering the requirements of IEC61508 / IEC61511 functionalsafety. Evening study time and problem solving is recommended.The last day consists of a two-part examination:

a- 130 multiple choice questionsb- 5 working problems

Course approval criteria: Passing score is 75%

Training Investment:Total price per participant for USA venues is US$ 2,950 (Includes course material, registration fees and TÜV certificate) For international venues, pricing will be established in localcurrency by our local office.



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PFSE


Training and Certification Process:

Registration: Use the PCS course registration form PREG04

Eligibility Requirements: Use PCS form ER04 for eligibility according to TÜVFunctional Safety Program (this form can be submitted at a later date). However,

it is a prerequisite to obtain a TÜV certificate.Course and exam: Participants that complete the PFSE training coursecontinuously in an Instructor-Classroom setting and meet the approval criteria for the proficiency examination on management of functional safety, safetyinstrumented systems, are eligible to receive a TÜV certificate.

TÜV Assessment: Upon review of the final exam documents and verification thatall the eligibility requirements have been met, TÜV Industrie Service GmbH, ASIissues the TÜV certificate, including the TÜV FS Engineer logo.

TÜV FS Engineer Logo: Participants that receive a TÜV certificate andcorresponding identification number may use the TÜV FS Engineer logoon their business card. The logo should not beused in any context that may imply that the titledperson is an employee of TÜV or works for TÜV.

Archiving: TÜV – ASI officially archives exams and documentation of eachcertified participant.

Internet posting: Successful participants of the PFSE training class withinthe TÜV Functional Safety Program will receive an identification number fromTÜV-ASI and will be listed on the www.tuvasi.com internet site. The listing willpositively identify and confirm the status of certification for each participant(i.e. valid, pending, canceled, revoked)

Validity: Certification has a validity period of 5 years. After expiration, a revalidation directly with TÜV Rheinland involves submittalof documentation of proof of continuous work in the field of functional safety.







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IEC 61511-1 Functional Safety – Safety Instrumented Systems for theprocess industry sector.

5 M ANAGEMENT O F F UNCTIONAL S AFETY

5.1 Objective

The objective of the requirements of this clause is to identify the management activities that are necessary to ensure the functional safety objectives are met.

NOTE This clause is solely aimed at the achievement and maintenance of the functional safety of safety instrumented systems and is separate and distinct from general health and safety measure necessary for theachievement of safety in the workplace.

5.2 Requirements

5.2.1 General

5.2.1.1 The policy and strategy for achieving safety shall be identified together with themeans for evaluating its achievement and shall be communicated within theorganization.

5.2.1.2 A safety management system shall be in place so as to ensure that where safety instrumented systems are used, they have the ability to place and/or maintain the

process in a safe state.

5.2.2 Organization and resou rces

5.2.2.1 Persons, departments, organizations or other units which are responsible for carrying out and reviewing each of the safety life-cycle phases shall be identified and be informed of the responsibilities assigned to them (including where relevant,licensing authorities or safety regulatory bodies).

5.2.2.2 Persons, departments or organizations involved in safety life-cycle activities shall be competent to carry out the activities for which they are accountable.

NOTE As a minimum, the following items should be addressed when considering the competence of persons, departments, organizations or other units involved in safety life-cycle activities:

a) engineering knowledge, training and experience appropriate to the process application;b) engineering knowledge, training and experience appropriate to the applicable technology used (for example, electrical, electronic or programmable electronic);

c) engineering knowledge, training and experience appropriate to the sensors and final elements;d) safety engineering knowledge (for example, process safety analysis);e) knowledge of the legal and safety regulatory requirements;f) adequate management and leadership skills appropriate to their role in safety life-cycle activities;g) understanding of the potential consequence of an event;h) the safety integrity level of the safety instrumented functions;i) the novelty and complexity of the application and the technology.



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PFSE


Course Outline

Process Safety Risk / Layers of ProtectionInternational Safety Standards, Regulations, EnforcementSafety Integrity Level (SIL) Assignment MethodologiesSafety Requirement Specifications (SRS) DevelopmentSafety Integrity Level (SIL) Verification MethodologiesManagement of Functional Safety

SIS Design and Good Engineering Practices

Course Agenda OverviewDay 1 1. Overview of TÜV Functional Safety Program2. Introduction to Safety Instrumented Systems

Overview of International Safety Standards IEC-61508/ 61511 (in the U.S., ANSI/S84.01-2004)What is Safety Integrity Level (SIL)?

Probability to Fail on Demand (PFD) Demand VS. Continuous Mode

Process sensitivity and safety ALARP

Safety integrity levels assignmentConsequence AnalysisRisk Matrix / Risk GraphLayer of Protection (LOPA)

Day 2 1. Semi-Quantitative SIL assignment method

MethodologyExamples of useConclusions

2. Safety Requirements Specification (SRS) TemplateScopeSRS Checklist

SRS Guidance (IEC-61511)ComplianceProcess AssessmentSRS Basis of Design

ESD P&ID Diagrams Technical RequirementsStart-Up ProceduresDCS FunctionsTesting, Procedures and Commissioning

Management of Change



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Safety Instrumented Systems

Course Agenda Overview (continued)

Day 3 1 SIL Verification

IEC-61508 and 61511 Methods Reliability Block Diagrams

Simplified Equations Fault Tree Analysis Markov Models

Fault Tree Analysis (FTA)QRA MethodologyExamples Availability and Reliability DeterminationFault Tree Analysis (FTA)System improvement using FTA

2 Management of Functional SafetyRole of individualsPlan for verification, assessments, auditing and validation.

Procedures for evaluating performance after SIF is installed3 Design and Good Engineering Practices4 Operation and maintenance 5 Summary of 3 day training

QuestionsFollow-up

Day 4

Comprehension and mastering of the PFSE training course material will be verifiedby a 4 to 6 hour proficiency examination consisting of 130 multiple choice, and 5 workingproblems. Overall passing criteria is 75%.

Participants that complete the PFSE training course continuously in the Instructor-Classroom setting, meet the eligibility criteria according to the TÜV Functional SafetyProgram and pass the proficiency examination, are eligible to receive a TÜVcertificate including the TÜV Functional Safety Engineer logo.

Documents

Functional Safety Training