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Frac Vap Water Treatment Unit Gas Frac Condenser Unit
Potable water is produced
through Flash Evaporation & Condensation
following recovery of solids as retail chemical products
and return of crude oil to the client.
Recovery
of C2, C3, C4
& C5 as pure liquid
fuels (NGLs) and LMG (C1) from Shale Gas
Frac Vap, ßio-ßol & Gas Frac Technologies
TRANSFORMATIVE
TECHNOLOGIES FOR
THE FRACKING
INDUSTRY
WORLDWIDE
Western Frac Vap Corporation Frac Vap, ßio-ßol & Gas Frac Technologies
Timeline of Inventions & Achievements Frac Vap, Gas Frac & ßio-ßol
2011
2012
2013
2015
2016
2014
THERMO WRAP, patented by Garry Bush for
energy conservation in residential air-conditioning
GAS RECOVERY SYSTEM, novel cryogenic LPG system designed by
Garry Bush and patented by his client, was commissioned in 2012
without incident or delay and has been fully operational ever since.
FRAC VAP designed and patented by Garry Bush for
treatment of Flow Back from Hydraulic Fracking
GAS FRAC designed and patented by Garry Bush for separation
and recovery of NGLs present in Shale Gas (ethane, propane,
butane & pentane).
ISLAM MAGDY SAYED, mechanical engineer
(Multi-Stage Flash Desalination) was introduced to
Garry Bush through O&G establishment in Alberta.
ßIO-ßOL (Serena Domvile) is incorporated into both Frac Vap and
Gas Frac to reduce costs & greatly broaden commercial benefits.
COMMERCCIAL LAUNCH (JULY 2016)
3 Founding Principles
■ Control Volume = Containerized Units
■ Refrigeration Technology = Energy Conservation
■ Latent Heat Management
■ Rigorous Environmental Management
Frac Vap and Gas Frac (including ßio-ßol) use “Control
Volumes” or Containerized Units to capture sensible heat as
latent heat, significantly lowering make-up (sensible) energy
requirements
relative to
competing
technologies. Incoming sensible heat is
circulated in refrigerant-containing solutions in
both cases. Water towers control the phase
transitions of water in the Frac Vap and gas
transitions in the Gas Frac case. ßio-ßol,
similarly, uses “containerized” bio-filtration
media to control the metabolism of
immobilized microbes responsible for the
fixation of CO2 and removal of organic and inorganic “nutrients” from gas and water
streams.
Sensible
heat
introduced
with Shale
Water and
Shale Gas
is stored in
circulating
solution
and
released as
available
energy for
respective
processes.
Fra
ckin
g R
eagen
ts
&
Internal Power
Generation
Frac Vap, ßio-ßol & Gas Frac Transformative Technologies for O&G Industry
Two technologies can be operated in unison as depicted simplistically above,
with methane vapour used to fuel the GENSET for the two units.
Frac Vap Gas Frac
Shale Gas
Shale Liquid
CO2e Credits
Bio-Fuel
GENSET
Crude Oil
Drilling Reagents
Potable Water
Liquid Methane Gas (LMG)
Liquid Ethane
Liquid Pentane
Liquid Propane
Liquid Butane
CO2 & H2 Gas
H2O &
Solids
LMG5 & LMG10
Gas Frac & ßio-ßol PSA & NGL and LMG Condenser
Frac Vap & ßio-ßol
5 Frac Vap/ßio-ßol & Gas Frac Processes, Products & Performance FRAC VAP
ICON Process
Product Method of Recovery
Process
Efficiency Destination
Crude Oil
Principles of mass flow dynamics
followed by carbon adsorption w/o
need for solvent extraction
Over 90% Return to Client
Potable Water
Removal of TSS & TDS using
centrifugation, flocculation and
macro/micro- and bio-filtration;
Flash Evaporation & Condensation
of H2O Potable Water
Over 90% Recovery
(TDS = 0)
Reuse in Hydraulic
Fracking and/or Sale
as Drinking, Irrigation
or Industrial Water
Reagent-Grade
Drilling Reagents
Combining. Drying and mechanical
sieving of TSS & TDS
> 90% recovery;
>99.9% purity
Commercial-Grade
Products for Sales or
Reuse in Hydraulic
Fracking
GAS FRAC
ICON Products Method of Recovery Process
Efficiency Destination
Liquid Ethane
Propane, Butane &
Pentane
Cooling of Heat Exchangers =
Dew Points of Gases
Over 90% recover;
over 99% purity of
separated liquid gases
Commercial NGL
Sales
Liquid Methane
Gas (LMG)
Separatioon of methane vapour
from ethane, propane, butane and
pentane using molecular sieving
prior to dew point condensation
Over 99% recovery
LMG (pure methane
gas) and LMG5 and
LMG10 (5 and 10%
ethane addition)
Carbon Credits
GWP = 25
(GWP of
CO2 = 1)
ßio-ßol Technologies
Over 90% fixation of
CO2 from power
generator and shale
gas
CO2e Credits for
Removing CO2 and
CH4 from Tail Gas
through bio-filtration
Burning of CH4: CH4 + 2O2 CO2 + 2H2O + energy
GWP: Global Warming Potential
Frac Vap Unit Recovering Liquid Phase as Potable Water, Crude Oil and Solids
(TSS & TDS) as Commercial Products for Sale or Internal Use
FLOW
BACK Cyclones & Centrifuges
Oil Extraction TSS Removal
“Warm”
Flocculation
Macro & Micro-
Filtration
Bio-
Filtration
Ion-
Exchange
Pall
Filters
Flash
Evaporation
“Flash”
Condensation
Potable
Water
Dryer for
Solids
Mechanical
Sieving
Calcium &
Sodium Salts
Potassium
Salts
Nitrogen, Phosphorus
Oxides & Salts
Friction Reducers
and Polymers
Crude Oil
Carbon
Credits
Bio-Fuel
H2S
Removal
Solvent extraction &
charcoal filtration
7 Gas Frac Unit Recovering Shale Gas Vapours as NGLs
& Liquid Methane Gas (LMG) plus CO2e Credits
A - Pressure Swing Adsorption Unit
Fixed as Biomass & CO2e Credits
COALESCER #5
Liq
uid
Gas
Sal
es
Dump Tank #1
Liquid Pentane
Pal
l Filt
er
Ho
ldin
g T
anks
Dump Tank #2
Liquid Propane
Dump Tank #3
Liquid Butane
Dump Tank #5
Liquid Ethane
COALESCER #2
Ext
ract
ion
of
Bio
-Fu
el SHALE GAS
Hydraulic Fracking and O&G well development
C3H8 C4H10 C5H12 H2O Solids C2H6
COALESCER #1
Heat Exchanger #5
1
2
3
WATER TOWER(S)
N2 CO2 H2 CH4
Heat Exchanger #2
Heat Exchanger #1
Dump Tank #4
Liquid Methane
Heat Exchanger #4
Heat Exchanger #3
COALESCER #3
COALESCER #4
B – Dew Point Condensation of Separated Vapors
Separated Gas Vapors
Pre-Filter Removed
removed
4
5