Slide 1

WW HMI SCADA-01Increased Operational Effectivenesswith Situational Awareness

John KrajewskiDirector HMI/Supervisory Product Management

© 2013 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries.All third party trademarks and service marks are the proprietary marks of their respective owners.

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/Wonderware HMI

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New Release!

2014

Slide 3 3

SituationalAwareness

Many Names – Same Intent

High Performance HMIAbnormal Situation Management (ASM)Operator/User Centered DesignSituation(al) AwarenessAdvanced Process GraphicsHuman Factors DesignMore…

Slide 4

High Performance HMIAbnormal Situation Management (ASM)Operator/User Centered DesignSituation(al) AwarenessAdvanced Process GraphicsHuman Factors DesignMore…

HMI Evolution/Current State

1970’s 1980’s 1990’s Present

Slide 5

1970’s 1980’s 1990’s Present

HMI/Supervisory Market SpectrumPlant Site Enterprise

• Ease of Use• Process Visualization• Basic Alarming• Short Term History• Device Connectivity

Key

Nee

ds/A

spec

ts

• Larger Tag/GraphicCounts

• Graphic Standards• Extensible Vis

(Client Controls)• Basic Reporting• Basic Alarm

Management

• Server Consolidation• Standard Equipment

Model• Thin Client• Centralized Historian• Fault Tolerance• Situational

Awareness

• Multi-PlantHMI/CommonControl Room

• Advanced AlarmManagement

• Large EngineeringTeams

• Common Standards

• Monitoring• Operational Centers• PIMS (Information

Management)

Scale of Solution

ProcessMachine

Segm

ents

Slide 6

Key

Nee

ds/A

spec

ts

• Larger Tag/GraphicCounts

• Graphic Standards• Extensible Vis

(Client Controls)• Basic Reporting• Basic Alarm

Management

• Server Consolidation• Standard Equipment

Model• Thin Client• Centralized Historian• Fault Tolerance• Situational

Awareness

• Multi-PlantHMI/CommonControl Room

• Advanced AlarmManagement

• Large EngineeringTeams

• Common Standards

Cumulative

SA R

elev

ance

Medium Medium High Very High Very High

Impact of Human Error

Abnormal SituationA disturbance or series of disturbances in a process that cause plantoperations to deviate from their normal operating state.

Slide 7

The average percentages shown had the following:•People and work Context Factors: 35% - 58%•Equipment Factors: 30% - 45%•Process Factors: 3% - 35%

Source: ASM Consortium

Contributing Factors to Human Error

Trend Operator ImpactPlants are larger, more complex • Increased Monitoring Load

• Lack of UnderstandingIncreased Levels ofInstrumentation

• More Data to Manage• Lost in the Details• Inability to Act Quickly

HMIs are not new so why is this an issue now?

Slide 8

• More Data to Manage• Lost in the Details• Inability to Act Quickly

Increased Levels of Automation • Operators Become Disengaged• Role Is Reduced To Dealing With Upsets

Centralized Operations • Loss of direct awarenessStaffing Issues • Operators Lack Experience

© Invensys 10/23/2013 Invensys proprietary & confidential

Situational Awareness

The perception of environmental elementswith respect to time and/or space, thecomprehension of their meaning, and theprojection of their status.

Slide 9

Creating the Business Case

Slide 10

Safe and Reliable ControlPoorly performing alarm systems AND HMIs

are contributing factors to major accidentsand poor operating performance.

Proper Alarm System Management and AlarmSystem Performance is essential tomaximum-efficiency operations.

There are multiple contributing factors:

Slide 11

Poorly performing alarm systems AND HMIsare contributing factors to major accidentsand poor operating performance.

Proper Alarm System Management and AlarmSystem Performance is essential tomaximum-efficiency operations.

There are multiple contributing factors:

AlarmManagement

HumanMachineInterface

ControlLoop

Performance

Measurable Costs/Value

Raw Materials Process Products/Services

EnergyEnergy

$

$

$

Slide 12

Raw MaterialsRaw Materials ProcessProcess Products/ServicesProducts/Services

Waste

Waste

$

$

$

Business Value = Products(Availability) – Energy – Raw - Waste

New Paradigm in HMI Design

Slide 13

• Goal Oriented Design

• Hierarchical Information Organization

• Proper Color Usage

• Actionable Alarm Awareness

• Effective Design Elements

Aspects of Good HMI Design Philosophy

Slide 14

• Goal Oriented Design

• Hierarchical Information Organization

• Proper Color Usage

• Actionable Alarm Awareness

• Effective Design Elements

Common Mistake – The System is the Goal.

Goal Oriented Design

Goal DirectedTask Analysis

Slide 15

Goal DirectedTask Analysis

Common Mistake: Organize by P&ID

Information Organization

Sheet 1 Sheet 2 Sheet 3 … Sheet N

Slide 16

Sheet 1 Sheet 2 Sheet 3 … Sheet N

Level 1 – Area-wide overviews– KPIs, summary status information

Level 2 – Facility-wide overviews– key operating screens, specialty pages

Level 3 – Detailed operating information– similar to most current screens

Level 4 – Auxiliary information– help screens, trend pages, etc. Description of the tag

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LOGDate: Jan 1/2003, 11pmValve stem continues to stick...calledmaint.tracking number: 454632--------------Date: Dec 23/2002, 10amValve stuck today...watch over next fewdays

INFO

Cascadedto:

P221 T53 L3

ALARM

Alarm 1 Descriptor

Alarm 2 Descriptor

Alarm 3 Descriptor

CLEAR INH ENB POINTDETAIL

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60 50 40 30 20 10 0

SPPVOPTRK

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MAIN FRAC BOTTOM

STG 2Frac

Overview

MainFrac

Middle

MainFrac

Upper

MAIN FRACPV-819

P1942

LP Sep

EX PHTR

P2225/6

STG 2 Feed

F3065.HCO

L0626.HC64

PCT

PV-818

DRAFTP3133.HC-0.1

IN_H2O

F3065.HCOOL-5

Furn Oil

RecycleFuel Gas

F3073.HCO

F-44

EFFICIENCYEF.F4483

PCT

DUTYQ.F44NET40.4

MBTU/HR

83% FBX 025.4PCT

STOPPEDSP= 5.4

B

OVHDF

NAPF

BTMSF

IRF

TYPE 2

TYPE 3

TYPE 4

630

720

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LGO

HGO

TRAY 29

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TRAY 4

60 40 20 0

60 40 20 0

60 40 20 0

605

700

635

720

60 40 20 0

60 40 20 0

Offspec

Diesel

IBP

60 40 20 0

FGF

NGF

650#F

175#F

CIF

DWF

83%

5.1:1

MATERIAL BALANCE

IN VENT

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88%

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LOGDate: Jan 1/2003, 11pmValve stem continues to st ick...calledmaint.tracking number: 454632--------------Date: Dec 23/2002, 10amValve stuck today...watch over next fewdays

INFO

Cascadedto:

P221 T53 L3

ALARM

Alarm 1 Descriptor

Alarm 2 Descriptor

Alarm 3 Descriptor

CLEAR INH ENB PO INTDETAIL

TREND

60 50 40 30 20 10 0

S PP VOP

T RK

500

20060 MINUTES

RANGE

LO 200DEFAULT

1000200

500HI

Feed

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FRACTIONATOR OVERVIEW

83%

E-XXXX

T-XXXT-XXX

F3065

OVHDF

NAPF

BT MSF

IRF

Hydrogen

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Fractionator2 3 1

Overview

Start-up

Special

LP Sep

Recycle

Schematic

Fuel Gas

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R. Absorber

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1

2 1

Shut Down Schematic Schematic Schematic AlarmSummary

E-XXXX

T -XXXT-XXX

E-XXXX

T-XXXT-XXX

CV 255

G5

OVHDF

NAPF

BT MSF

IRF

60 50 40 30 20 10

G3

TV 68 A

HV-125

Y9B

Y9A

PV 124

PV 125

Y9C

PV 126

F-570

F-120

PV 123

F-75

NAPHTHA

60 50 40 30 20 1090%

F-66HV 23

G2

F-67

F-68

CV 255

TV 68 B

45%

M

LP Sep

R. Absorber

S.O .C.

Back End

Recycle

EX PHTR

Histo ryH isto ry

Description of the tag

12345678PV

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TAGNAME Description of the Tag

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AUTO

CAS

CascadeComputer

Set toDefault

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TRK

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LOGDate: Jan 1/2003, 11pmValve stem continues to stick...calledmaint.tracking number: 454632--------------Date: Dec 23/2002, 10amValve stuck today...watch over next fewdays

INFO

Cascadedto:

P221 T53 L3

ALARM

Alarm 1 Descripto r

Alarm 2 Descripto r

Alarm 3 Descripto r

CLEAR INH ENB POINTDETAIL

TREND

60 50 40 30 20 10 0

SPPVOP

TRK

500

20060 M IN UTES

RANGE

LO 200DEFA ULT

1000200

500H I

Feed

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Level 4 Alarm Summary

ACK TIME IN TIME LST MODE TAGNAME STATUS VALUE CURLN 11:33:20 16:15:33 SCADA01 ALAREA-P LO 5.00 LO

11:33:20 16:15:33 SCADA02 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA03 ALAREA-P LO 5.00 LO

11:33:20 16:15:33 SCADA04 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA05 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA06 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA07 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA08 ALAREA-P LO 5.00 LO

11:33:20 16:15:33 SCADA09 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA10 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA11 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA12 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA13 ALAREA-P LO 5.00 LO

11:33:20 16:15:33 SCADA14 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA15 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA16 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA17 ALAREA-P LO 5.00 LO

11:33:20 16:15:33 SCADA18 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA19 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA20 ALAREA-P LO 5.00 LO

File View Alarm General Help

Filter: ON Sort: TIME Columns Delete: ALL

Description of the tag

12345678PV

SP

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UNITS

UNITS

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12345678 UNITS

TAGNAME Description of the Tag

OP

COMP

MAN

AUTO

CAS

CascadeComputer

Set toDefault

RRRRRRR

TRK

12345678

12345678

LOGDate : Jan 1/2003, 11pmValve stem continues to stick...calledmaint.tracking number: 454632--------------Date : Dec 23/2002, 10amValve stuck today...watch over next fewdays

INFO

Cascadedto:

P221 T53 L3

ALARM

Alarm 1 Descriptor

Alarm 2 Descriptor

Alarm 3 Descriptor

CLEAR INH ENB POINTDETAIL

TREND

60 50 40 30 20 10 0

SPPVO PTRK

500

20060 M IN UT ES

RANGE

LO 200DEFA ULT

1000200

500HI

Feed

Schematic

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TREND

60 50 40 30 20 10 0

SPPVO P

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500

200

60 MIN UT ES

RANGE

LO 200

DEFA ULT1000

200

500H I

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200

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500H I

Type 4 Schematic

Level 1

Level 2

Display structure

Slide 17

Level 1 – Area-wide overviews– KPIs, summary status information

Level 2 – Facility-wide overviews– key operating screens, specialty pages

Level 3 – Detailed operating information– similar to most current screens

Level 4 – Auxiliary information– help screens, trend pages, etc. Description of the tag

12345678PV

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UNITS

UNITS

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12345678 UNITS

TAGNAME Description o f the Tag

OP

COMP

MAN

AUTO

CAS

CascadeComputer

Set toDefault

RRRRRRR

TRK

12345678

12345678

LOGDate: Jan 1/2003, 11pmValve stem continues to stick...calledmaint.tracking number: 454632--------------Date: Dec 23/2002, 10amValve stuck today...watch over next fewdays

INFO

Cascadedto:

P221 T53 L3

ALARM

Alarm 1 Descriptor

Alarm 2 Descriptor

Alarm 3 Descriptor

CLEAR INH ENB POINTDETAIL

TREND

60 50 40 30 20 10 0

SPPVOPTRK

500

20060 MINUTES

RANGE

LO 200DEFA ULT

1000200

500HI

Feed

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MAIN FRAC BOTTOM

STG 2Frac

Overview

MainFrac

Middle

MainFrac

Upper

MAIN FRACPV-819

P1942

LP Sep

EX PHTR

P2225/6

STG 2 Feed

F3065.HCO

L0626.HC64

PCT

PV-818

DRAFTP3133.HC-0.1

IN_H2O

F3065.HCOOL-5

Furn Oil

RecycleFuel Gas

F3073.HCO

F-44

EFFICIENCYEF.F4483

PCT

DUTYQ.F44NET40.4

MBTU/HR

83% FBX 025.4PCT

STOPPEDSP= 5.4

B

OVHDF

NAPF

BTMSF

IRF

TYPE 2

TYPE 3

TYPE 4

630

720

CSO

LGO

HGO

TRAY 29

XHGO

TRAY 4

60 40 20 0

60 40 20 0

60 40 20 0

605

700

635

720

60 40 20 0

60 40 20 0

Offspec

Diesel

IBP

60 40 20 0

FGF

NGF

650#F

175#F

CIF

DWF

83%

5.1:1

MATERIAL BALANCE

IN VENT

H2 QUALITYRY

VENTMU

Nap Prod

88%

1st STG

DU-5

FG

MU

Solutions Outside The Box, Inc.

Frac

Frac

R.A.

Descript ion of the tag

12345678PV

SP

OP

UNITS

UNITS

UNITS

12345678 UNITS

TAGNAME Description of the Tag

OP

COMP

MAN

AUTO

CAS

CascadeComputer

Set toDefault

RRRRRRR

TRK

12345678

12345678

LOGDate: Jan 1/2003, 11pmValve stem continues to st ick...calledmaint.tracking number: 454632--------------Date: Dec 23/2002, 10amValve stuck today...watch over next fewdays

INFO

Cascadedto:

P221 T53 L3

ALARM

Alarm 1 Descriptor

Alarm 2 Descriptor

Alarm 3 Descriptor

CLEAR INH ENB PO INTDETAIL

TREND

60 50 40 30 20 10 0

S PP VOP

T RK

500

20060 MINUTES

RANGE

LO 200DEFAULT

1000200

500HI

Feed

Schematic

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FRACTIONATOR OVERVIEW

83%

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E-XXXX

T -XXXT-XXX

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CV 255

G5

OVHDF

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BT MSF

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60 50 40 30 20 10

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60 50 40 30 20 1090%

F-66HV 23

G2

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CV 255

TV 68 B

45%

M

LP Sep

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S.O .C.

Back End

Recycle

EX PHTR

Histo ryH isto ry

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LOGDate: Jan 1/2003, 11pmValve stem continues to stick...calledmaint.tracking number: 454632--------------Date: Dec 23/2002, 10amValve stuck today...watch over next fewdays

INFO

Cascadedto:

P221 T53 L3

ALARM

Alarm 1 Descripto r

Alarm 2 Descripto r

Alarm 3 Descripto r

CLEAR INH ENB POINTDETAIL

TREND

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SPPVOP

TRK

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20060 M IN UTES

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Level 4 Alarm Summary

ACK TIME IN TIME LST MODE TAGNAME STATUS VALUE CURLN 11:33:20 16:15:33 SCADA01 ALAREA-P LO 5.00 LO

11:33:20 16:15:33 SCADA02 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA03 ALAREA-P LO 5.00 LO

11:33:20 16:15:33 SCADA04 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA05 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA06 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA07 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA08 ALAREA-P LO 5.00 LO

11:33:20 16:15:33 SCADA09 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA10 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA11 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA12 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA13 ALAREA-P LO 5.00 LO

11:33:20 16:15:33 SCADA14 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA15 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA16 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA17 ALAREA-P LO 5.00 LO

11:33:20 16:15:33 SCADA18 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA19 ALAREA-P LO 5.00 LO11:33:20 16:15:33 SCADA20 ALAREA-P LO 5.00 LO

File View Alarm General Help

Filter: ON Sort: TIME Columns Delete: ALL

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Set toDefault

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LOGDate : Jan 1/2003, 11pmValve stem continues to stick...calledmaint.tracking number: 454632--------------Date : Dec 23/2002, 10amValve stuck today...watch over next fewdays

INFO

Cascadedto:

P221 T53 L3

ALARM

Alarm 1 Descriptor

Alarm 2 Descriptor

Alarm 3 Descriptor

CLEAR INH ENB POINTDETAIL

TREND

60 50 40 30 20 10 0

SPPVO PTRK

500

20060 M IN UT ES

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LO 200DEFA ULT

1000200

500HI

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TREND

60 50 40 30 20 10 0

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200

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Type 4 Schematic

Level 3

Level 4

Reduced Navigation

Start-up/Shut Down Info

NO MASTER FUEL TRIPPURGE COMPLETEFUEL GAS ONABC RESETABC MODE MANUALIGNITOR HEADER PERMISSIVES SATISFIEDGAS HEADER PERMISSIVES SATISFIED

Navigation Zone

STM F BFW F

DL

BP

FD (P)

% O2

STMT

Air F

IGNB2

IGMN

BURNER STARTREGISTER OPENMODE AUTOIGNITOR ONIMPELLER OUTOIL BURNER ONSAB ON

N W COO2

BTU/C

900#

TN-BN

TS-BS

TS-BN TN-BS

BFW

Boiler Metal Temperatures

FG

202 Boiler Start-up

% MCR100

0

BM %100

0

LB %50

0

202

-50

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ssur

e(P

SIG

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0

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Last hr: 0.00Current: 0.00

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Target: 0.00Current: 2.00

To 100oC DrumBottom Temp (oC)

Target: 0.00Current: 2.00Last hr: 0.01

Drum Press ROC(psig/min)

Last hr: 0.20Current: 0.00

Task Orientated Level Two Displays- To startup operator had to visit 12 screens.- Operational level 1 screen to start up a Boiler

Start-up/Shut Down Info

NO MASTER FUEL TRIPPURGE COMPLETEFUEL GAS ONABC RESETABC MODE MANUALIGNITOR HEADER PERMISSIVES SATISFIEDGAS HEADER PERMISSIVES SATISFIED

Navigation Zone

STM F BFW F

DL

BP

FD (P)

% O2

STMT

Air F

IGNB2

IGMN

BURNER STARTREGISTER OPENMODE AUTOIGNITOR ONIMPELLER OUTOIL BURNER ONSAB ON

N W COO2

BTU/C

900#

TN-BN

TS-BS

TS-BN TN-BS

BFW

Boiler Metal Temperatures

FG

202 Boiler Start-up

% MCR100

0

BM %100

0

LB %50

0

202

-50

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ssur

e(P

SIG

)

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0

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200

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Last hr: 0.00Current: 0.00

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Target: 0.00Current: 2.00

To 100oC DrumBottom Temp (oC)

Target: 0.00Current: 2.00Last hr: 0.01

Drum Press ROC(psig/min)

Last hr: 0.20Current: 0.00

Slide 18

Start-up/Shut Down Info

NO MASTER FUEL TRIPPURGE COMPLETEFUEL GAS ONABC RESETABC MODE MANUALIGNITOR HEADER PERMISSIVES SATISFIEDGAS HEADER PERMISSIVES SATISFIED

Navigation Zone

STM F BFW F

DL

BP

FD (P)

% O2

STMT

Air F

IGNB2

IGMN

BURNER STARTREGISTER OPENMODE AUTOIGNITOR ONIMPELLER OUTOIL BURNER ONSAB ON

N W COO2

BTU/C

900#

TN-BN

TS-BS

TS-BN TN-BS

BFW

Boiler Metal Temperatures

FG

202 Boiler Start-up

% MCR100

0

BM %100

0

LB %50

0

202

-50

Pre

ssur

e(P

SIG

)

Time (min)10 20 30 SAT Steam

0

100

200

300

400

500

600

700

800

900

1000

Sat Steam ROC(oC/hr)

Last hr: 0.00Current: 0.00

SH Steam ROC(oC/hr)

Target: 0.00Current: 2.00

To 100oC DrumBottom Temp (oC)

Target: 0.00Current: 2.00Last hr: 0.01

Drum Press ROC(psig/min)

Last hr: 0.20Current: 0.00

Start-up/Shut Down Info

NO MASTER FUEL TRIPPURGE COMPLETEFUEL GAS ONABC RESETABC MODE MANUALIGNITOR HEADER PERMISSIVES SATISFIEDGAS HEADER PERMISSIVES SATISFIED

Navigation Zone

STM F BFW F

DL

BP

FD (P)

% O2

STMT

Air F

IGNB2

IGMN

BURNER STARTREGISTER OPENMODE AUTOIGNITOR ONIMPELLER OUTOIL BURNER ONSAB ON

N W COO2

BTU/C

900#

TN-BN

TS-BS

TS-BN TN-BS

BFW

Boiler Metal Temperatures

FG

202 Boiler Start-up

% MCR100

0

BM %100

0

LB %50

0

202

-50

Pre

ssur

e(P

SIG

)

Time (min)10 20 30 SAT Steam

0

100

200

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500

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Last hr: 0.00Current: 0.00

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Target: 0.00Current: 2.00Last hr: 0.01

Drum Press ROC(psig/min)

Last hr: 0.20Current: 0.00

Common Mistakes:

Proper Color Usage

Slide 19

Color and Attention

Color is a powerful way to guide attention– Your eye is automatically drawn to colored objects

• This is called the “pop out” effect

– Now try this one…

Color is a powerful way to guide attention– Your eye is automatically drawn to colored objects

• This is called the “pop out” effect

– Find the the “L”s and “I”sin this picture…

Slide 20

Source: NASA Ames Research Center Color Usage Labhttp://colorusage.arc.nasa.gov/popout.php

Color is a powerful way to guide attention– Your eye is automatically drawn to colored objects

• This is called the “pop out” effect

– Now try this one…

Color is a powerful way to guide attention– Your eye is automatically drawn to colored objects

• This is called the “pop out” effect

– Find the the “L”s and “I”sin this picture…

Color and Attention

APGs take advantage of the “pop out” effect to guide operators’attention to values that are in alarm

Click andwatch for thealarm…

Slide 21

Click andwatch for thealarm…

Color and Attention

BUT – if you use too much color, the “pop out” effect doesn’t workanymore

Click and then try to

find the “I”s in the picture…

Slide 22

BUT – if you use too much color, the “pop out” effect doesn’t workanymore

Click and then try to

find the “I”s in the picture…

Different tastes…Reactor 1

ThioniteMid-RunONCLEAR

Prod:State:Agit:Locks:

Run Plan:Actual:

IN OUTBalance

Menus

MainMenu

FeedSys

AuxSys

Reactor1

L2

TrendControl

Comp A Comp B

72.0

80.0

2 HR

Cool CPC CRM

Rate

Reactor 2

CRM-114Mid-RunONCLEAR

Prod:State:Agit:Locks:

Run Plan:Actual:

Balance

Comp A Comp B

60.0

68.0

2 HR

Cool CPC CRM

Rate

IN OUT

Hydrog A

BedA1

BedA2

Suct Dsch

OKOKOKCLEAR

VIB:BRG:OIL:Locks:

CycleComp A

470

500

FLOW

2 HR

Hydrog B

BedB1

BedB2

Suct Dsch

OKOKOKCLEAR

VIB:BRG:OIL:Locks:

CycleComp B

470

500

FLOW

2 HR

Alarms:ACKUNACK

ToggleList /Summary

P100

P210

P321

P441

Reactor2

HydrogA

HydrogB

L3 L4

70

80

%

12 HR

Key Performance Indicators

Conversion Efficiency

0.5

1.0

12 HR

Emissions Limit Ratio

Feed A Feed B Feed C SynG

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Atv 1 Atv 2 Pres %IP

Clr T-In T-Out Visc

CWT CWP S10

PWR VentP VentT

C57D Null-A Jup2

S200

MGA

Grok2

2

071608 08:55:07 RX2 LOW CRM –QUALITY EXC

LVL

LVL

Reactor 1

ThioniteMid-RunONCLEAR

Prod:State:Agit:Locks:

Run Plan:Actual:

IN OUTBalance

Menus

MainMenu

FeedSys

AuxSys

Reactor1

L2

TrendControl

Comp A Comp B

72.0

80.0

2 HR

Cool CPC CRM

Rate

Reactor 2

CRM-114Mid-RunONCLEAR

Prod:State:Agit:Locks:

Run Plan:Actual:

Balance

Comp A Comp B

60.0

68.0

2 HR

Cool CPC CRM

Rate

IN OUT

Hydrog A

BedA1

BedA2

Suct Dsch

OKOKOKCLEAR

VIB:BRG:OIL:Locks:

CycleComp A

470

500

FLOW

2 HR

Hydrog B

BedB1

BedB2

Suct Dsch

OKOKOKCLEAR

VIB:BRG:OIL:Locks:

CycleComp B

470

500

FLOW

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Alarms:ACKUNACK

ToggleList /Summary

P100

P210

P321

P441

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HydrogA

HydrogB

L3 L4

70

80

%

12 HR

Key Performance Indicators

Conversion Efficiency

0.5

1.0

12 HR

Emissions Limit Ratio

Feed A Feed B Feed C SynG

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Atv 1 Atv 2 Pres %IP

Clr T-In T-Out Visc

CWT CWP S10

PWR VentP VentT

C57D Null-A Jup2

S200

MGA

Grok2

2

071608 08:55:07 RX2 LOW CRM –QUALITY EXC

LVL

LVL

Slide 23

Reactor 1

ThioniteMid-RunONCLEAR

Prod:State:Agit:Locks:

Run Plan:Actual:

IN OUTBalance

Menus

MainMenu

FeedSys

AuxSys

Reactor1

L2

TrendControl

Comp A Comp B

72.0

80.0

2 HR

Cool CPC CRM

Rate

Reactor 2

CRM-114Mid-RunONCLEAR

Prod:State:Agit:Locks:

Run Plan:Actual:

Balance

Comp A Comp B

60.0

68.0

2 HR

Cool CPC CRM

Rate

IN OUT

Hydrog A

BedA1

BedA2

Suct Dsch

OKOKOKCLEAR

VIB:BRG:OIL:Locks:

CycleComp A

470

500

FLOW

2 HR

Hydrog B

BedB1

BedB2

Suct Dsch

OKOKOKCLEAR

VIB:BRG:OIL:Locks:

CycleComp B

470

500

FLOW

2 HR

Alarms:ACKUNACK

ToggleList /Summary

P100

P210

P321

P441

Reactor2

HydrogA

HydrogB

L3 L4

70

80

%

12 HR

Key Performance Indicators

Conversion Efficiency

0.5

1.0

12 HR

Emissions Limit Ratio

Feed A Feed B Feed C SynG

Feed System Aux Systems

Atv 1 Atv 2 Pres %IP

Clr T-In T-Out Visc

CWT CWP S10

PWR VentP VentT

C57D Null-A Jup2

S200

MGA

Grok2

2

071608 08:55:07 RX2 LOW CRM –QUALITY EXC

LVL

LVL

Reactor 1

ThioniteMid-RunONCLEAR

Prod:State:Agit:Locks:

Run Plan:Actual:

IN OUTBalance

Menus

MainMenu

FeedSys

AuxSys

Reactor1

L2

TrendControl

Comp A Comp B

72.0

80.0

2 HR

Cool CPC CRM

Rate

Reactor 2

CRM-114Mid-RunONCLEAR

Prod:State:Agit:Locks:

Run Plan:Actual:

Balance

Comp A Comp B

60.0

68.0

2 HR

Cool CPC CRM

Rate

IN OUT

Hydrog A

BedA1

BedA2

Suct Dsch

OKOKOKCLEAR

VIB:BRG:OIL:Locks:

CycleComp A

470

500

FLOW

2 HR

Hydrog B

BedB1

BedB2

Suct Dsch

OKOKOKCLEAR

VIB:BRG:OIL:Locks:

CycleComp B

470

500

FLOW

2 HR

Alarms:ACKUNACK

ToggleList /Summary

P100

P210

P321

P441

Reactor2

HydrogA

HydrogB

L3 L4

70

80

%

12 HR

Key Performance Indicators

Conversion Efficiency

0.5

1.0

12 HR

Emissions Limit Ratio

Feed A Feed B Feed C SynG

Feed System Aux Systems

Atv 1 Atv 2 Pres %IP

Clr T-In T-Out Visc

CWT CWP S10

PWR VentP VentT

C57D Null-A Jup2

S200

MGA

Grok2

2

071608 08:55:07 RX2 LOW CRM –QUALITY EXC

LVL

LVL

Is there only one palette choice that isright?

Slide 24

Common Mistakes:

Actionable Alarm Awareness

Slide 25

Best Practices: Alarm signaling in theHMI displays

Severity 1 response time < 5min

2

3

Severity 2 response time < 30min

Severity 3 response time < 60min

1

Slide 26

4 Severity 4 response time < 120min

Navigation Badges

Reactor 31Reactor 311 2 1 3

Reactor 32Reactor 323

Reactor 33Reactor 332

OverviewOverview1 4 1 6

Slide 27

Reactor 31 Reactor 32 Reactor 33

Common Mistakes

Effective Design Elements

Slide 28

Wonderware Situational AwarenessLibrary

Wonderware will provide with InTouch and Wonderware System Platform:

• New types of animations (points, style, sweep angle, trends)

• And a SAL library of ArchestrA Graphics (2014) and objects (2015) to support the dvt ofHighly Efficient Graphics at lowest cost

• This new version will also provide a Symbol wizard and themes management

WW HMI SCADA-04 Discover the new SituationalAwareness Library in InTouch 2014

Slide 29

Objects

PUMP

G5

Slide 30

PUMP

G5

Running Standby

Level 3 Display

Slide 31

Task With TraditionalHMI

With HighPerformanceHMI

Result

DetectingAbnormalSituations beforealarms occur

10% of the time 48% of the time A 5X increase

Benefits…

Slide 32

DetectingAbnormalSituations beforealarms occurSuccess rate inhandling abnormalSituation

70% 96% 37% over basecase

Time to completeabnormal situationtasks

18.1 min 10.6 min 41% reduction

Reference Material

Slide 33

High Performance HMI HandbookASM Consortium Guidelines to Effective Operator Display DesignDesigning for Situational AwarenessInformation Dashboard DesignShow Me the Numbers

Take aways

• Invensys will provide a library of pre-defined objects (OOB)with next release to simplify the implementations of highperformance HMIs

• Invensys will provide tools to simplify the engineering ofgraphics (themes, symbol wizard)

• Invensys will provide a new infrastructure for the alarmmanagement based on Historian with embedded graphicalrepresentation

• Invensys and its Ecosystem will provide services to guide ourcustomers in the implementation of high performance HMIs

• We are just getting started and there is much more to come…

Slide 34

• Invensys will provide a library of pre-defined objects (OOB)with next release to simplify the implementations of highperformance HMIs

• Invensys will provide tools to simplify the engineering ofgraphics (themes, symbol wizard)

• Invensys will provide a new infrastructure for the alarmmanagement based on Historian with embedded graphicalrepresentation

• Invensys and its Ecosystem will provide services to guide ourcustomers in the implementation of high performance HMIs

• We are just getting started and there is much more to come…

34

Slide 35