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Fonderie P.L. Srl
Introduction
Fonderie P.L. is a young company located in the heart ofthe Marche region in Italy and operating since year 2000.
Despite its youth, in these 16 years it has been able tobuild up a very interesting skill in different branches.
The foundry
We can help you to design an optimized
product in terms of cost functions
Our Technical Department with more than twenty years
of experience, is able to collaborate on the study and
development of components and toolings according to
the technical and aesthetic requirements specific of the
customer
R&D
Fonderie PL has an automated manufacturing
process and a lean structure (Low fixed costs)
Competitivness
• Industrial building: 2.500 square meter
• 5 robotic work cells operating in automatic, including:
• 5 die casting machines: 2 die casting machines with clamping force of 400 tons, 2 with 500 tons and 1 with 650 tons
• 5 trimming tools (die cutting machines)
• 5 furnaces
• 5 Robots units
• Workshop for mold maintenance
• Centre of measurement for controls and tests
• Employees no. 26
• Certifications: ISO 9001:2008; ISO TS 16949
«keeping the best relationship between technical
investment and production costs, PL foundry, through its
Production Department, is able to develop a study of
industrialization based on the quantity and on the steps
of processing for each single component»
A good industrialization can reduce the cost of development
and realization of a new product even by 30-50%
Industrialization
Cost Saving
our Purchasing Department is able to coordinate a
supplier network built over the years, and to provide a
finished product including the phases of polishing,
CNC machining, finishing, assembly
We can decrease operating costs
coordinating any additional suppliers for
processing
Quality
Our Quality Manager , being the customer's inner
representative, processes targeted actions in order to
decrease the gap between the quality expected by the
client and the one perceived
If you want to improve service to your customer,
You need a supplier who’s able to guarantee
a high standard of quality
Turnover Trend
€ 0 € 500.000 € 1.000.000 € 1.500.000 € 2.000.000 € 2.500.000 € 3.000.000 € 3.500.000 € 4.000.000 € 4.500.000
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
Turnover Trend and casting machines equipment
Year Turnover
STP 400t
STP 500t
STP 400t
OMS 500t
OMS 650t
Our growth
PL Foundry’s excellent growth, with increased
sales and an expanding customer base,
hasn’t happened by accident.
It has been a result of listening to our
customers and putting their interests first.
Our solid financial position has allowed us to
make an ongoing investment to improve
facilities and equipment.
…How did we manage to do it?
ProCast Casting Simulation Suite allows us to
validate decisions during prototyping, to
improve yield and to reduce manufacturing cost
Innovation
Industrial Accounting
Our good financial position
together with the
development of a refined
industrial accounting, thanks
to the excellent work of our
accounting department,
allowed us to make an
ongoing investment to
improve both staff’s skills,
both facilities and equipment
Our company strongly believes that the improvement of the level
of qualification and professional development of its employees
improve competitiveness and therefore adaptability to
technological and organizational changes of our company.
Continuing vocational training
Targets for 2017
• ISO 14001 (September 2017)
•New Tridimensional Measuring
Machine Mitutoyo (January 2017)
•New Xray Machine Bosello (January
2017)
Main fields of application
Our company manufactures aluminium pressure die
castings, both machined/ready to assemble and raw
parts for the following fields of application:
• Heating technology (Main partners: Sit group, Valmex spa, Ebm Papst)
• Lighting (Main partner: IGuzzini Illuminazione spa)
• Pumps (Main partner: Xylem Inc.)
• Automotive (Main Partner: Cebi Spa)
Automotive
Automotive
Heating Technology
Heating Technology
Heating Technology
Handles
LightingTechnology
LightingTechnology
3 ways of Al price calculation
WVM - Wirtschaftvereinigung Metalle EV
or
ASSOMET – Italian Association Non Ferrous metal
• 4th week of February for Q2
• 4th week of May for Q3
• 4th week of August for Q4
• 4th week of November for Q1
3 ways of Al price calculation
LME – London Metal Exchange
• Price adjusted quaterly based on LME
• Average 3 months cash seller&settlement x factor + premium
• Premium adjusted on annual basis
• Exchange rate USD/EUR taken from LME source as average 3
months
Price for quarter Average from months
Q2 D,J,F
Q3 M,A,M
Q4 J,J,A
Q1 S,O,N
3 ways of Al price calculation
MB – Metal Bullettin
Average 3 months + premium
Price for quarter Average from months
Q2 D,J,F
Q3 M,A,M
Q4 J,J,A
Q1 S,O,N
