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04/09/2008

Steve Milford

Slide 1

Flow Measurement for Oil & Gas

Steve Milford

Business Driver Ultrasonic

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Flow Measurement for Oil & Gas

Steve Milford

Slide 2

So much choice! An overview of the available flow measurement technologies - selection &

application guidance

Steve Milford

04/09/2008

Slide 2

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Steve Milford

Slide 3

DP Orifice-plate Flowmeter

Measuring Principle

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Flow Measurement for Oil & Gas

Steve Milford

Slide 4

Differential Pressure ” oldest meter since early 1900s

Daniel Bernouli

University of Basel 1738

‚Hydrodyamica‛ The Bernouli Equation

“ The technology is simple, and the hardware relatively low cost

“ ≈20% of the Industrial Flow meter market

today is Differential Pressure, and majority is Orifice Plate

“ Also Pitot Tube and Venturi

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Flow Measurement for Oil & Gas

Steve Milford

Slide 5

How does it work? DP Orifice Plate

Q 2 ~ dP

Flow is measured

v1 v1  reduced diameter 

1 1

higher velocity 

(speed v 2) 

v2 2

2

dP = Pstat1- Pstat

is measured 

dp pressure4

dw 

Pstat2 

Pstat1 

dP

Pdyn1

P

4

Pdyn2

Note: dP is partly re-transformed

to static pressure.

Rest: pressure loss dw 

Pstat transformedinto Pdyn 

Ptotal2= Pstat2

+Pdyn2+dw  Ptotal

1= Pstat

1+Pdyn

1  3

3

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04/09/2008

Flow Measurement for Oil & Gas

Steve Milford

Slide 6

Differential Pressure - Orifice Plate

Q~ dP

Result:

Q² ~ dP 

Square root function

Flow 

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Steve Milford

Slide 7

Turbine Flowmeter

Measuring Principle

Photograph courtesy Emerson Daniel

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Flow Measurement for Oil & Gas

Steve Milford

Slide 8

Turbine flowmeter ” used since 1940s

“ As fluid flows through the pipe, rotor is caused to spin on its axis at a speed which

is proportional to the velocity of the fluid

“ Passage of each rotor is sensed by the turbine meter using gears, photoelectric cell

or magnetic pickup installed on the outside of meter body 

“ Turbine meters most effective in steady, high-speed flows of clean, low viscosity 

fluids

“ ‚Sister‛ mechanical technology Positive Displacement meters effective for low flow,

high viscosity  

Reinhard Woltman

Germany 1757-1837Invented Turbine Meter 1791

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Steve Milford

Slide 9

Electro Magnetic Flowmeter

Measuring Principle

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Flow Measurement for Oil & Gas

Steve Milford

Slide 10

Physical Basics of EMF

 A voltage is induced in an electric conductor

when it is moved through a magnetic field.

Faraday‘s Law  

v L BU e

B = Strength of Magnetic Field

L = Length of Conductor

v = Velocity of Conductor

Sir Michael Farady 

1791-1867 England

Defined Law of Induction

OHNE DETAILS

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Flow Measurement for Oil & Gas

Steve Milford

Slide 11

Measuring Principle

OHNE DETAILS

U ~ v

U = Induced voltage

v = Flow velocity

Q = v x A

Q = Volume flow

v = Flow velocity

A = Pipe area

Approx. 300 µV per m/s

v L BU e

B = Strength of Magnetic Field

L = Length of Conductor

v = Velocity of Conductor

Father Bonaventura Thürlemann

Switzerland 1909-1997

Proved flow measurement with EMF

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Flow Measurement for Oil & Gas

Steve Milford

Slide 12

The Electromagnetic Measuring Principle

Michael Faraday Bonaventura Thürlemann

Start

Electromagnetic Flow Meters commercially available since 1952

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Flow Measurement for Oil & Gas

Steve Milford

Slide 13

Conductivity in Liquids

0.05 µS/cm

1 µS/cm

10 µS/cm

100 µS/cm

1 mS/cm

10 mS/cm

100 mS/cm

1000 mS/cm

Oil, Hydrocarbons

Ultra pure water

Pure water

Industrial water

Potable water

Beer

Milk

Orange juice

 Apple juiceTomato juice

Phosphoric acid

Sulphuric acid

Hydrochloric acid

Caustic soda

Food:

Process:

  L  i  q  u  i   d

  s  >  5  µ  S   /  c  m

  c  o  n   d  u  c  t  i  v  i  t  y  a  r  e  a  p  p   l  i  c  a   b   l  e

   f  o  r  E   l  e

  c  t  r  o  m  a  g  n  e  t  i  c

Water:

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Steve Milford

Slide 14

 Vortex Flowmeter

Measuring Principle

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Flow Measurement for Oil & Gas

Steve Milford

Slide 15

 Vortex History and Principle

Extract from Leonardo da Vinci’s

sketch book made in 1513

 A flag in the wind is moving because of shedding vortices

behind pole

Theodor von Karman

Hungary 1881-1963

 Aerodynamics and theory of 

‚vortex streets‛ 

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Flow Measurement for Oil & Gas

Steve Milford

Slide 16

 Vortex Principle ” Influence of Velocity 

“ At low velocity the flow profile remains undisturbed

“ As velocity increases, vortices start to form behind bluff body 

“ The frequency of vortex formation is proportional to the velocity 

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Flow Measurement for Oil & Gas

Steve Milford

Slide 17

The Vortex Measuring Principle

Leonardo Da Vinci  Theodor von Karman

Start

 Vortex Flow Meters commercially available since 1969

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Steve Milford

Slide 19

Coriolis flowmeters

Measuring principle

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Flow Measurement for Oil & Gas

Steve Milford

Slide 20

Coriolis history and principle

Gaspard Gustave de Coriolis

France 1792-1843

Defined energy transfer rotating systems

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Flow Measurement for Oil & Gas

Steve Milford

Slide 21

The Coriolis Measuring Principle

Caspard Gustave de Coriolis

Coriolis Flow Meters commercially available since 1977

Start 

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Steve Milford

Slide 24

Thermal Mass Flowmeter

Measuring principle

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Flow Measurement for Oil & Gas

Steve Milford

Slide 25

Mass flow measurement based on thermal dispersion

“ A heated body in a flowing gas stream

gives off heat to the flowing gas due to the

cooling affect of the gas molecules and

mass velocity 

“ The amount of heat convected away by 

the gas is directly related to the mass flow 

rate

“ Commercially available since late 1960s

Thermal Mass measuring principle

“ Mass flow is measured directly 

“ Mass Flow = Density . Velocity More later from Mr Chris

Gimson

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Flow Measurement for Oil & Gas

Steve Milford

Slide 26

Flow meter selection

l f l

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Flow Measurement for Oil & Gas

Steve Milford

Slide 27

E+H Flowtec ” flow meter selection

 Why?

Fl M f O l & G

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Flow Measurement for Oil & Gas

Steve Milford

Slide 28

Taking a closer look at Liquid Flow 

Consider the limitations of older flow technologies:

“ Differential Pressure ” (Orifice Plate since 1900)

limited 5:1 Turndown

creates pressure drop

orifice edge wears/deposits collect causing drift

regular maintenance

long straight run upstream/downstream

dependent upon fluid density 

“ Turbine (Invented 1790 used since 1940s)

mechanical wear of bearings causes under-reading

blade damage or deposition causes under-reading

requires regular maintenance to uphold performance

dependent upon fluid viscosity 

 ‚Sister‛ technology Positive Displacement meters 

Plus another common technology (not E+H)

Fl M f Oil & G

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Flow Measurement for Oil & Gas

Steve Milford

Slide 29

Taking a closer look at Liquid Flow 

“ Coriolis 

high price 

pressure drop 

“ Electromagnetic 

electrode contamination in some applications

limited by minimum Conductivity 

“ Vortex

Accuracy 0.75% o.r. requiring >15D straight run

Requires flow with Re>20,000

Consider the limitations of 20th Century technologies (>1950):

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Steve Milford

Slide 30

Ultrasonic flowmeters

Measuring principle transit-time

Fl M t f Oil & G

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Flow Measurement for Oil & Gas

Steve Milford

Slide 31

Measuring principle Ultrasonic transit-time

“ Pulses of ultrasound are transmitted rapidly in alternate directions

“ With no flow, time upstream (tup) = time downstream (tdn)

“ With flow, tup > tdn 

“ Transit time difference (∆t) is directly proportional to

“ flow velocity V 

“ Volume flow rate Q = V x A (internal cross-sectional area)

t

Downstream Signal

Upstream Signal 

tdn

tup

Up

Down (dn)

Flow 

Flow Measurement for Oil & Gas

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Flow Measurement for Oil & Gas

Steve Milford

Slide 32

Time measurement precision

“ National standards agencies maintain an accuracy of 1 x 10-9 seconds per

day, and a precision equal to the frequency of the radio transmitterpumping the master. The clocks maintain a continuous and stable time

scale, International Atomic Time 

“ Prosonic Flow precision t = <0.3 x 10-9 secs for every reading

“ i.e. less than half a billionth of a second!

“ Time precision needed is better than the Atomic Clock

Flow Measurement for Oil & Gas

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Flow Measurement for Oil & Gas

Steve Milford

Slide 33

Ultrasonic Transit-time ” two forms

Inline = Wetted/Invasive

Clamp-on = Non-invasive

Flow Measurement for Oil & Gas

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Flow Measurement for Oil & Gas

Steve Milford

Slide 34

Inline ultrasonic

Understanding the capabilities and financial benefits

Steve Milford

04/09/2008

Slide 34

Flow Measurement for Oil & Gas

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Flow Measurement for Oil & Gas

Steve Milford

Slide 35

Features of Ultrasonic transit time

“ Multi-path Ultrasonic transit time is an approved technology for custody transfer. The

technology is mature and proven.

“ Full-bore creates flow obstruction or pressure drop

“ No moving or wear parts

i.e. eliminates maintenance

“ Independent of fluid properties

e.g. density, viscosity 

“ Wide operating range

“ Short inlet run

“ Highly accurate

Flow Measurement for Oil & Gas

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Flow Measurement for Oil & Gas

Steve Milford

Slide 37

How is Transit-time technology better?

Ultrasonic Meters Offer High Accuracy, Low TCO(Total Cost of Ownership)

Ultrasonic meters are ideal for flow measurement, both technologically and economically. They can

measure flow with a high degree of accuracy, using multiple beams and digital signal

processing. Unlike traditional turbine meters, they have no moving parts, so they require little or no

maintenance.

Ultrasonic meters do not obstruct or slow the flow of gas or liquid through a pipeline. They can 

accurately measure the broad spectrum of liquefied petroleum products without having to be proven,

as is the case with mechanical technologies.  Ultrasonic meters are sensitive enough to detect the

smallest leaks in a long pipeline, and can measure and compensate for the many variables that can

affect accuracy in custody transfer applications.

Source: ARC Advisory Group 2006

Flow Measurement for Oil & Gas

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Flow Measurement for Oil & Gas

Steve Milford

Slide 38

Multiple Beam (Path) Ultrasonic Design

Path design and precision are critical to measurement quality 

Flow Measurement for Oil & Gas

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Slide 40

Prosonic Flow 92F ” Unique benefits

2-wire loop-powered:

“ Simplified system integration

“ Reduced power supply and cabling costs

“ 4-20mA HART/Profibus PA/Foundation Fieldbus

“ Easy replacement of older 2-wire devices e.g. Turbine

Short upstream approach:

“ Only 5DN required after one or two elbows

“ Simplified piping arrangements

“ Less piping costs

Highly accurate:

“ Calibration traceable ISO 17025

“ 0.5% of reading standard

“ 0.3% optional for DN80 to DN150

1st in the world

 WIB report T2732

average €1500 per

installed instrument

Flow Measurement for Oil & Gas

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Slide 41

3-Path:DN25/40/50 or 1‛/1½‛/2‛ 

2-Path Mid-Radius or 4-Path:

DN80/100/150 or 3‛/4‛/6‛ 

Prosonic Flow 92F ” Outline specification

“ Cast body 316L/CF3M precision machined

“ Pressure rating maximum PN40/Class 300#

“ Process temperature rating -40°C to +150°C

“ ATEX, FM, CSA, IEC and NEPSI certification

“ 4-20 mA HART/Profibus PA/Foundation Fieldbus

Flow Measurement for Oil & Gas

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Slide 42

Certified, traceable Calibration

Model 92F Multi-beam

 Accuracy: 0.5% of reading

(optional 0.3% for 4-Path)

Flow Measurement for Oil & Gas

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Slide 43

Design for superior performance in disturbed flow 

The analysis described shows that:

“ Meters with parallel path arrangements perform better than meters with crisscrossed path

arrangements when non-centered swirl is present.

 Auth. Gregor Brown, Don Augenstein, Terry Cousins

Caldon Ultrasonics,NuFlo Measurement Systems

92F design Competitor design

Source: 6th International Syposium on Fluid Flow Measurement

Querétaro, Mexico, 16 ” 18 May 2006

Flow Measurement for Oil & Gas

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Slide 44

Design for superior performance in disturbed flow 

Source: Fig. 1. „Summary of Errors owing to Swirl for Multipath Meters‚  

6th International Syposium on Fluid Flow MeasurementQuerétaro, Mexico, 16 ” 18 May 2006

Path configuration

  S  w  i  r   l   e  r  r  o  r   %

 

  9  2  F   ”   D

  N  8  0  t  o  D  N  1  5  0

  9  2  F   ”   D

  N  2  5  t  o  D  N  5  0

  C  o  m  p  e  t  i  t  o  r

Flow Measurement for Oil & Gas

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Slide 45

92F performance @5DN single elbow test

1 2

34

Flow Measurement for Oil & Gas

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Slide 46

92F performance @5DN single elbow test

  S  p  e  c  i   f  i  c  a  t  i  o  n  ±  0 .  5

   % 

Prosonic Flow 92F50 @ 5 x DN after 90 degree Elbow 

Reference

Flow Measurement for Oil & Gas

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Slide 47

92F performance @5DN double elbow 

1 2

3 4

Flow Measurement for Oil & Gas

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Slide 48

92F @5xDN double elbow 

  S  p  e  c  i   f  i  c  a  t  i  o  n  ±  0 .  5

   % 

Reference

Flow Measurement for Oil & Gas

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Slide 49

92F in Road Tanker loading rack

“ Road tankers are loaded, weighed, verified and used for invoicing

“ Customer states 92F performs better than 0.5%

“ Inlet to meter has zero straight run after two, out of plane elbows

“ The 92F is 2-Path only soinstalled out of spec!

“ 40D straight available at meter

outlet!

Flow Measurement for Oil & Gas

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Slide 50

92F - Tank farm operations and road transport loading

Prosonic Flow 92F

“ Multiple loading arms for road-tankers (trucks)

“ Loading and unloading operations

“ Oils, solvents, chemicals with variable viscosity/density 

“ Custody transfer controlled by weigh-bridge

“ Fill road-tankers to maximum, safe volume before weighing

Flow Measurement for Oil & Gas

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Steve Milford

Slide 51

92F - Tank farm operations and road transport loading

“ Performance needed typically 0.5% volume

“ Multiple product delivery from same loading arm

“ Viscosity/density variation precludes Vortex, Turbine and DP

“ Bi-directional flow not suitable for Vortex, Turbine and DP

Tank farm operations and road transport loading

Flow Measurement for Oil & Gas

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Slide 52

92F Loading Road-tankers with Acrylic Acid

“ Acrylic acid in DN50 line at 20-25ºC, 3.9 bar, 0.5cP, 1.04 kg/m³

“ Objective is to optimize loading to maximum safe level

“ Tanker is weighed empty and full for custody transfer

“ Previously used E+H Vortex 72F

“ Liquid prone to polymerization with slightest drop in temperature

“ Requires full-bore meter to eliminate blockage from polymer

Prosonic Flow 92F In-line

Flow Measurement for Oil & Gas

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Slide 53

92F loading Road-tankers with Acrylic Acid

“ Pipe stands empty between tanker loading activities

“ Clamp-on was first option but results unsteady, probably due to variable influence from empty 

pipe at start-up

“ 92F performs best with superior interrogation of flow and faster recovery from empty pipe

“ Error (fout) below derived from vehicle weighbridge results

“ Six months successful operation

Metingen Prosonic Flow 92 (inline) 

Datum  22. Feb  28. Feb  13. Mrz  27. Mrz  24. Apr   10. Jul 

Stand totaliser 76.0267  m³  101.495  m³  126.957  m³  177.875  m³  279.698  m³  523.430  m³ 

101.495  m³  126.957  m³  152.42  m³  203.329  m³  305.165  m³  548.881  m³ 

Verschil  25.4683  m³  25.462  m³  25.463  m³  25.454  m³  25.467  m³  25.451  m³ 

Omrekening *  26487  kg  26480  kg  26482  kg  26472  kg  26486  kg  26469  kg 

Weegbrug  26600  kg  26600  kg  26630  kg  26600  kg  26680  kg  26590  kg 

fout  113.0  kg  119.5  kg  148.5  kg  127.8  kg  194.3  kg  121.0  kg 

0.42  %  0.45  %  0.56  %  0.48  %  0.73  %  0.45  % 

Flow Measurement for Oil & Gas

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Slide 54

92F on steam condensate

“ Quantify, store and reuse valuable steam condensate saving energy 

“ Installed Prowirl 72F and Prosonic 92F ” best performer purchased“ 92F demonstrated greater turndown than 72F and was 100% reliable

“ For 5-10% of time, flow was below 72F Vortex cut-off 

“ ‚High-power‛ Mag-meter unreliable due to very low conductivity 

“ DP meter tried also caused flashing, and to lesser extent so did Vortex because condensate was

hot near to point of use

Competitor’s ‚High Power‛ 

‘Mag’ meter 

Prosonic 92Frowirl 72F

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Clamp-on ultrasonicUnderstanding the capabilities and financial

benefits

Steve Milford

04/09/2008

Slide 55

Flow Measurement for Oil & Gas

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Slide 56

Clamp-on Transit Time works from outside the pipe 

‚Clamp-on‛ 

i.e. non-invasive or non-contact

Flow Measurement for Oil & Gas

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Slide 57

How Clamp-on Transit Time works … 

Flow Measurement for Oil & Gas

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Steve Milford

Slide 58

Pipe and Fluid data from the user is needed…. 

Sound velocities & Snell’s Law  

“ C1 = Sensor (2400 m/s)

“ C2 = Pipe (e.g. 3230 m/s)

“ C3 = liquid (e.g. 1500 m/s)

sin

sin

sin

1

1

3

3

3

“ Path angle in fluid determined by 

Snell’s Law  

“ Sensor spacing calculated precisely 

by Flowmeter & given as alpha-

numeric e.g. B27

Flow Measurement for Oil & Gas

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Steve Milford

Slide 59

Spacing Ruler sets the Sensor spacing accurately… 

Flow Measurement for Oil & Gas

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Steve Milford

Slide 60

Prosonic Flow Clamp-on Customer Installation Video

Flow Measurement for Oil & Gas

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Steve Milford

Slide 61

Permanent acoustic Couplant

“  Adhesive Couplant

“ Applied like regular Couplant

“ Proof-commission first

“ Cures in 2-3 days @20ºC

“ Maintenance precluded

“ Performance unaffected

Flow Measurement for Oil & Gas

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Steve Milford

Slide 62

Permanent Acoustic Couplant ” Compressible Pad

3x 3600 mm Fabricated tubes

Culvert for crossing of polder water under the

 Amsterdam-Rijn channel to wash the Amsterdam

channels.

The culvert is sunk into the bottom soil of the

channel

Flow Measurement for Oil & Gas

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Slide 63

 Application: City of Amsterdam

Flow Measurement for Oil & Gas

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Slide 64

 What it gets confused with….and what it is not…. 

f  ~ v ~ Q f = frequency shift

 v = local flowing velocity 

Q = volumetric flow 

….Doppler 

It is important to know that Doppler:“ is not suited to clean liquids

“ can be unreliable due to unpredictability of scatter source

“ has different performance expectations to Transit-time

“ misrepresents Ultrasonic Clamp-on technology 

Flow Measurement for Oil & Gas

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Slide 65

Clamp-on Transit-time performance…ideal conditions 

Calibration rig:

3 runs per point

0

-0.5

-1.0

Flow Measurement for Oil & Gas

l f h f ld

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Steve Milford

Slide 66

Clamp-on performance….in the field 

“ Calibrated on Flow Rig:

“ Specification: 0.5% o.r + 0.02% o.f.s

“ Repeatability: < 0.3% at >0.3 m/s is always maintained

“ Installed in the field:

“ Additional uncertainty due to:

“ exact pipe material and dimensions

“ exact sensor positioning

“ typical additional uncertainty:

“ Clamp-On < 1.5%

Flow Measurement for Oil & Gas

l f h f ld

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Slide 67

Clamp-on performance….in the field 

“ The Application

“ Energy measurement

“ Liquid: Water (90…130°C/195…265 °F)

“ Pipe: Mild steel (508 x 11/20‛ x 7/16‛) 

“ Set-up: Spacing 750.41mm/29.5‛ 

“ Site: (Stadtwerke Karlsruhe)

“ Reference ” custody transfer ultrasonic 

Prosonic Flow 91W (130 °C/265 °F

The test result (correlation coefficient = 0.9965) 

Flow Measurement for Oil & Gas

Cl f h f ld

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Steve Milford

Slide 68

Clamp-on performance….in the field 

Refinery Terminal pipeline

“DN800/31‛ Heavy Furnace Oil 180 CentiStokes 

“DN1000/39‛ Diesel Oil 

Clamp-on installation

“ no cutting/welding

“ accuracy verified as <1% to Custody Transfer meters

Photograph courtesey of PADCO,

Pakistan

Flow Measurement for Oil & Gas

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Slide 69

Clamp-on…is the meter working correctly? 

“ The meter calculates the acoustic path length in the liquid

“ Sound velocity = Path Length ÷ (tup+tdn/2)

“ Basic transit time function verified against physical properties

“ Direct relationship e.g sound velocity +1% = flow velocity +1%

Flow Measurement for Oil & Gas

Cl f i ll i di i

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Slide 70

Clamp-on performance….poor installation conditions 

“ Credible performance demonstrated

“ Major causes of error:

“ A) flow regime (Re < 6000)

“B) Incorrect pipe material data

“C) Installation effects ” see table below 

and note all errors are minus polarity 

Source of flow profile

disturbance

Influence (% reading) at separation distances of

5 D 10 D 20 D

Single bend -3 to -8 -2 to -6 -1 to -4

Gate valve

(2/3 open)

-2 to -3 -2 to -3 0 to -1

Reducer (2:1) -1 to -3 0 to -2 0

Expander (1:2) -3 to -5 -2 to -4 0 to -2

Double bend -5 to -7 -3 to -6 -4 to -5

Published October 2005

Flow Measurement for Oil & Gas

Cl f i t ll ti diti

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Slide 71

Clamp-on performance….poor installation conditions 

Best

Plan view 

Highest reading under steady flow in any radial

position is the most accurate when insufficient

straight run approach is available. Tests indicate

single 90° pipe bend has optimum position as

shown on left

Flow Measurement for Oil & Gas

l f ll d

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Slide 72

Clamp-on performance….poor installation conditions 

“ BUT…..how does this actually compare to a commonly found flowmeter …. DP Orifice? A

conventional DP Orifice plate has:

0.5% to 1% of full scale in ideal installation

20 to 75 D upstream (ISO 5167)

4 to 8 D downstream

Departure from ISO 5167 yields significant error (ISO TR 12767) e.g. =0.8 downstream

from single 90° bend:

 Limited turndown e.g. 5:1

Essentially uni-directional Significant maintenance costs

Orifice wear/upstream face deposition errors

Significant pressure loss/leak potential

Requires shutdown to install/replace

Process dependency e.g Density  

10D -2 to -6%5D -3 to -8%

8D 3.2% 4D 5.6%  Orifice Plate DP

Clamp-on Transit time

Orifice DP

Flow Measurement for Oil & Gas

Cl f t i ti

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Steve Milford

Slide 73

Clamp-on performance….put in perspective 

“ Your application may ideally need a flow meter with traceable certificate dynamic ‚wet‛

calibration

“ Clamp-on cannot truly provide this (neither can traditional DP!)

“ However, clamp-on can give you a flow measurement with 0.3% repeatability today, 

probably with <2.0% of absolute value with minimal installed cost andwithout process

shutdown

“ The ideal in-line meter can be installed at the next planned process shutdown but 

clamp-on can help safely start your process back up immediately

“ The clamp-on meter can then go on the shelf until needed again

“ The clamp-on meter could remain installed as continuous verification of the new in-line

device

Flow Measurement for Oil & Gas

V l l l ti i O & G P t h i l

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Slide 74

 Value calculations in O & G, Petrochemical 

100 m 

New DN150/6‛ Flowmeter  

needed here 

Example: New meters required on terminal for Lubricity Additive injection and line- 

flushing control 

“ In-line meters are first considered along with installation costs 

“ The Clamp-on approach is similarly evaluated  (Clamp-on costs)  

“ Necessary isolation valves are located 100 metres apart

Flow Measurement for Oil & Gas

Value calculations in O & G Petrochemical

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Slide 75

 Value calculations in O & G, Petrochemical 

“ Project Management Labour: Health & Safety, contract planning & supervision possibly 

40 x $60 (Employer rate) = $2400

“ Labour cost: stop line, vent, purge, gas test, cut & weld possibly 48 x $40/man hour = 

$2000 plus N 2 & steam costs 

“ Cost of lost product from line, so for DN150 line x 100m we have around 2m³ 

@$600/m³ = $1200

“ Possible lost production with throughput of say only 2000 BBLS or 300 

m³/day x 3 days @$600/m³ or $540,000

“(equivalent only to 4.0 hours/day flowing at 1.2 m/s) 

“ Method Statement/Risk Assessment/Control Measures “ Isolate line, vent product, break line 

“ Steam clean/Nitrogen purge 

“ Gas test, cut, weld flanges 

“ Install & commission new flowmeter 

“ Leak test, start process back up 

Installation considerations for Hydrocarbon/Chemical Industry:

($960)

($0)

($0)

($0)

(Product costs based upon 6 month average Contract Rate ULSD to January 2008)

Flow Measurement for Oil & Gas

Value calculations in O & G Petrochemical

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Slide 76

 Value calculations in O & G, Petrochemical 

“ Fast & simple installation

“ No shutdown

“ No safety hazards

“ No lost revenue

“ No maintenance issues

Flow Measurement for Oil & Gas

Verification of in-line meters with Portable

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Steve Milford

Slide 77

 Verification of in-line meters with Portable

Flow Measurement for Oil & Gas

Special Products & Applications for Oil & Gas

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Slide 78

Special Products & Applications for Oil & Gas

Permanent, calibrated Clamp-on Sensors for non-contact,

special material, high pressure e.g. water re-injection

 Velocity of Sound Sensors

Interface detection on Multi-product pipelines

Clamp-on flow and density for mass flow to <2% accuracy 

without shutdown

Flow Measurement for Oil & Gas

Applicator: Selection of measurement technologies

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Steve Milford

Slide 79

 Applicator: Selection of measurement technologies

Flow Measurement for Oil & Gas

Applicator: Selecting a measurement parameter

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Steve Milford

Slide 80

 Applicator: Selecting a measurement parameter

Flow Measurement for Oil & Gas

Applicator: Selecting a measurement technology

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Slide 81

 Applicator: Selecting a measurement technology 

Flow Measurement for Oil & Gas

Applicator: Selecting the Product

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Slide 82

 Applicator: Selecting the Product

Next step

Flow Measurement for Oil & Gas

Applicator: Flow sizing

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Slide 83

 Applicator: Flow sizing

Flow Measurement for Oil & Gas

Applicator: Flow sizing

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Steve Milford

Slide 84

 Applicator: Flow sizing

Next step

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Slide 85

Questions anybody?

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04/09/2008

Thank You!