Flamcomat G4 QuickFill - Flamco Group

www.flamcogroup.com/manuals

ENG Addendum Installation and operating instructions

Flamcomat G4 QuickFill

Manual Quickfill Flamcomat G4 We reserve the right to change designs and technical specifications of our products. 1

Table of Content

1. Liability ................................................................................................................................. 2

2. Quick filling component overview ............................................................................................ 2

3. Quick filling and Top-up, sytem connections ............................................................................. 4Appendix 1 Installation example. ................................................................................................. 5Appendix 2 Pump module: Dimensions and weights ..................................................................... 6Control module expansion automat, operational characteristics .................................................... 6Appendix 3 Technical data, information, electrical equipment ....................................................... 7Appendix 4 Control unit, Terminal plan ........................................................................................ 8


1. LiabilityThe present document is a supplement to the main Installation and Operating instructions:Flamcomat G4, ref: DocFinder www.flamcogroup.com.documents only. The general safety instructions contained therein apply in particular,as does the information on equipment, use and function.For installation instructions and further documentation in various languages,visit www.flamcogroup.com/manuals.

2. Quick filling component overview See section 5.6 Quick filling component overview.

3 Pump module, control module, including type

plate3.18 Automatic deaerator with air-intake preventer

(Vertical pumps)3.1 Pump pressure pipe, system supply (marking) 3.19 Control unit, Flextronic3.2 Pressure sensor 3.20 Bleed pump3.3 Pump 1, 2, (3) side by side with manual de-

aeration (hex screw with seal).3.21 Manual regulated valve 3 (diagram)

3.7 Valve discharge pipe, system discharge (marking)

3.22 Front panel

3.8 Particle filter3.9 Non-return valve 3.24 3-way valve for disconnecting vessel when

connecting filling line.

3.10 Manual regulated valve 1, (2) (diagram) 3.25 Shut-off valve for closing quick filling connection without losing top-up.

3.12 Solenoid valve, overflow valve no. 1, (2) 3.26 Y-filter.3.14 Top-up line, incorporating the shut-off valve,

flexible pressure hose, solenoid valve, top-up vale, no. 3, and check valve

3.27 Electrical box for filling and top-up valve relay (and 400V relays)

3.16 Safety valve (vessel) 3.28 Pump overpressure protection valve.


QuickFill D20-1-50 QuickFill T20-1-50

Project/ECR-nr.:Date:

EC-description:Rev.:

12121g

AB*18-02-2020

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Revision:Drawing number:

Remark:

Material:

Code number:

Progress level:

Description:

Draw & general tolerance acc. ISO 8015 E

System of limits & fitts acc. ISO 286

Form & orientation tolerance acc. ISO 1101

Tolerances unless otherwise specified:

Concept - Under Change775x545x930

09-08-2019MH

18018 00111006 AB*

A1 1:5

Flamcomat Quick Fill D20-2-50

3.22

3.33.28

3.19

3.27

3.2

3.10

3.73.8

3.12

3.16

3.24

3.9

3.26

3.14

3.20

3.1

3.25



11776design change

AA*14-08-2019

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Code number:

Progress level:

Description:





Concept - Under Change 775x740x975

09-08-2019MH

18019 00111007 AA*

A1 1:5

Flamcomat Quick Fill T20-2-50

3.22

3.3

3.28

3.19

3.27

3.2

3.10

3.7

3.8

3.123.16

3.24

3.25

3.26

3.14

3.20

3.1

3.9




11776design change

AA*13-08-2019

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Material:

Code number:

Progress level:

Description:






08-08-2019MH

18016 00111002 AA*

A1 1:5


3.22

3.3

3.28

3.19

3.27

3.2

3.10

3.73.8

3.12

3.16

3.243.25

3.26

3.14

3.18/3.20

3.1

3.9



12121g

AA*13-08-2019

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Date:

Size:

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Remark:

Material:

Code number:

Progress level:

Description:






08-08-2019MH

18017 00111003 AA*

A1 1:5


3.22

3.3

3.28

3.19

3.27

3.2

3.10

3.73.8

3.12

3.16

3.24

3.25

3.26

3.14

3.20/3.18

3.1

3.9




11776Design change

AB*13-08-2019

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Date:

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Code number:

Progress level:

Description:






01-08-2019MH

17955 00110930 AB*

A1 1:5


3.22

3.3

3.28

3.19

3.27

3.2

3.10

3.73.8

3.12

3.16

3.24

3.25

3.26

3.14

3.18/3.20

3.1

3.9

3.22

3.3

3.28

3.19

3.27

3.2

3.10

3.73.8

3.12

3.16

3.24

3.25

3.26

3.14

3.20/3.18

3.1

3.9



3.22

3.3

3.28

3.19

3.27

3.2

3.10

3.73.8

3.12

3.16

3.24

3.25

3.26

3.14

3.18/3.20

3.1

3.9



11776design change

AB*13-08-2019

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Date:

Size:

Drawn:

Weight:


Remark:

Material:

Code number:

Progress level:

Description:






02-08-2019MH

17958 00110947 AB*

A1 1:5


3.22

3.3

3.28

3.19

3.27

3.2

3.10

3.73.8

3.12

3.16

3.24

3.25

3.26

3.14

3.20/3.18

3.1

3.9

3. Quick filling and Top-up, sytem connections See section 6.3 Quick filling and Top-up connection and 6.5 System connections

Connection size and length. Fill/Top-up line From System: and connection to system: - Double pump units (D-model); Minimum size: DN32 (1 ¼") DN32 (1 ¼") Maximum length: 20 Meter 20 Meter- Triple pump units (T-model); Minimum size: DN40 (1 ½") DN32 (1 ¼") Maximum length 20 Meter 20 Meter Filling line water pressure: 2-6 Bar. Maximum 8 Bar.

Heating system return line

To district heating system return line


Appendix 1 Installation example.Duo

Triple


Appendix 2 Pump module: Dimensions and weights

Type Height [mm]

Length [mm]

Width [mm]

Connection Connection

array (vessel) [G, inch]

Connection to system [G, inch]

Connection from system

[G, inch]

Connection Refill

(QuickFill) [G, inch]

Dead weight (as delivered

condition without

packaging) [kg]D20-2-50 QF D20 930 745 625 G1" M G1 1/4" F G1 1/4" F G 1 1/4" 65D60-1-50 QF D60 930 725 625 G1" M G1 1/4" F G1 1/4" F G 1 1/4" 65D80-1-50 QF D80 930 725 625 G1" M G1 1/4" F G1 1/4" F G 1 1/4" 70D100-1-50 QF D100 1000 725 625 G1" M G1 1/4" F G1 1/4" F G 1 1/4" 135

T20-2-50 QF T20 1055 760 850 G1" M G1 1/2" F G1 1/4" F G 1 1/2" 154T60-1-50 QF T60 1060 740 850 G1" M G1 1/2" F G1 1/4" F G 1 1/2" 169T80-1-50 QF T80 1070 740 850 G1" M G1 1/2" F G1 1/4" F G 1 1/2" 184T100-1-50 QF T100 1070 740 850 G1" M G1 1/2" F G1 1/4" F G 1 1/2" 199

Control module expansion automat, operational characteristicsType Permissible positive operating

pressure [bar]Permissible media

temperature min. / max. [°C]Permissible environmental

temperature min. / max.[°C]D20-2-50 QF D20 PN 10 3 / 70 3 / 50D60-1-50 QF D60 PN 10 3 / 70 3 / 50D80-1-50 QF D80 PN 16 3 / 70 3 / 50D100-1-50 QF D100 PN 16 3 / 70 3 / 50

T20-2-50 QF T20 PN 10 3 / 70 3 / 50T60-1-50 QF T60 PN 10 3 / 70 3 / 50T80-1-50 QF T80 PN 16 3 / 70 3 / 50T100-1-50 QF T100 PN 16 3 / 70 3 / 50


Appendix 3 Technical data, information, electrical equipment

Type Nominal voltage Rated current [A] Rated power [kW] External fuses T (K) [A] Protection class of pump unit

D20-2-50 QF D20 230 V ~1 N PE 50 Hz 7,2 1,1 16 IP44

D60-1-50 QF D60 230 V ~1 N PE 50 Hz 7,4 1,1 16 IP44

D80-1-50 QF D80 400 V ~3 N PE 50 Hz 3,4 1,5 16 IP44

D100-1-50 QF D100 400 V ~3 N PE 50 Hz 4,8 2,2 16 IP44

T20-2-50 QF T20 230 V ~1 N PE 50 Hz 14,4 2,2 16 IP44

T60-1-50 QF T60 230 V ~1 N PE 50 Hz 14,8 2,2 16 IP44

T80-1-50 QF T80 400 V ~3 N PE 50 Hz 6,8 3,0 16 IP44

T100-1-50 QF T100 400 V ~3 N PE 50 Hz 9,5 4,4 16 IP44


Appendix 4 Control unit, Terminal plan DUOA spare pump is exchanged by swapping the cable connections.For a Double pump unit model this is done by swapping P35 an P36 in the Flextronic controller.

Flamcomat G4 Quickfill 230V DUO models

L L

N N PE PE

MAINS

MAIN SWITCH

L

N PE

MAINS

N

L PE

P35

N

L PE

P31

1

2

P28

Flextronic Pump 2

Pump 1

Refill valve

3-way valve

21

24

A2

22

A1

N

L PE

N

L PE

N

L PE

N

L PE

N

L PE

to P35

N

L PE

P36

M

The solenoid valve(s) for system drain are not mentioned here. More information about this can be found in the Flamcomat G4 manual, see DocFinder www.flamcogroup.com.


Flamcomat G4 Quickfill 400V DUO models

The backup pump (2) is disconnected by default. In case of failure of the main pump (1), connect the secondary pump (2) to terminal 1 to activate.

N N PE PE

MAINS

MAIN SWITCH

L

N PE

MAINS

N

L PE

P35

N

L PE

P31

1

2

P28

Flextronic Pump 2

Pump 1

Refill valve

3-way valve

21

24

A2

22

A1

PE

N

L PE

N

L PE

L1

L2

L3

L1

L2

L3

L2

L1

A2

L2

A1

L3 L3 L3

L1

N

L PE

P36

PE

L1

L2

L3

L2

L1

PE

L3

PE L1

L2

L3

L2

L1

to Socket 1

Socket 1

M



TRIPLEA spare pump is exchanged by swapping the cable connections.For a Triple pump unit model this is done by swapping the loose connector in the secondary control panel box with the one of the broken pump. This can be Socket 1 or 2 in the second control panel box.

Flamcomat G4 Quickfill 230V Triple models

L L

N N PE PE

MAINS

MAIN SWITCH

L

N PE

MAINS

N

L PE

P35

N

L PE

P31

1

2

P28

Flextronic Pump 2

Pump 1

Refill valve

3-way valve

21

24

A2

22

A1

N

L PE

N

L PE

N

L PE

N

L PE

N

L PE

to P35/ P36

N

L PE

P36

Pump 3

N

L PE

M



Flamcomat G4 Quickfill 400V Triple models

The backup pump (3) is disconnected by default. In case of failure of a main pump (1-2), connect the secondary pump (3) to terminal 1-2 to activate.

N N PE PE

MAINS

MAIN SWITCH

L

N PE

MAINS

N

L PE

P35

N

L PE

P31

1

2

P28

Flextronic

Pump 1

Refill valve

3-way valve

21

24

A2

22

A1

PE

N

L PE

N

L PE

L1

L2

L3

L1

L2

L3

L2

L1

A2

L2

A1

L3 L3 L3

L1

PE

L1

L2

L3

L2

L1

Socket 1

Pump 2

PE

L2

L1

A2

L2

A1

L3 L3 L3

L1

PE

L1

L2

L3

L2

L1

Socket 2

N

L PE

P36

Pump 3

PE

L3

PE

L1

L2

L3

L2

L1

to Socket 1 / Socket 2

M



Contact

The Netherlands Flamco Group +31 33 299 75 00 [email protected] www.flamcogroup.com

Belgium Flamco BeLux +32 50 31 67 16 [email protected]

Germany Meibes System-Technik GmbH +49 342 927 130 [email protected]

Switzerland Flamco AG +41 41 854 30 50 [email protected]

China Flamco Heating Accessories (Changshu) Ltd, Co. 512 528 417 31 [email protected]

Germany Flamco GmbH +49 2104 80006 20 [email protected]

The United Arab Emirates Flamco Middle East +971 4 8819540 [email protected]

Denmark Flamco Danmark +45 44 94 02 07 [email protected]

Hungary Flamco Kft +36 23 880981 [email protected]

The United Kingdom Flamco Limited 017 447 447 44 [email protected]

Estonia Flamco Baltic +372 568 838 38 [email protected]

Italy Flamco Italy +39 342 132 41 88 [email protected]

The Russian Federation ООО «Фламко РУС» +7 495 727 20 26 [email protected]

Finland Flamco Finland 010 320 99 90 [email protected]

Poland Flamco Sp. z.o.o. +48 65 529 49 89 [email protected]

France Flamco sarl 01 342 191 91 [email protected]

Sweden Flamco Sverige 050 042 89 95 [email protected]

Flamco B.V. Amersfoortseweg 9 3751 LJ Bunschoten the Netherlands +31 33 299 75 00 [email protected] www.flamcogroup.com

Copyright Flamco B.V., Bunschoten, the Netherlands. No part of this publication may be reproduced or published in any way without explicit permission and mention of the source. The data listed are solely applicable to Flamco products. Flamco B.V. shall accept no liability whatsoever for incorrect use, application or interpretation of the technical information. Flamco B.V. reserves the right to make technical alterations.

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Flamcomat G4 QuickFill - Flamco Group