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Fire Protection in Curtain Wall and Façade Systems Ir Dr. Dominic YU Principal Structural Fire and Façade Alpha Consulting Limited Email: [email protected] FIRE STOP & SMOKE SEAL Fire Protection in Curtain Wall and Facade Systems

FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

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Page 1: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Fire Protection in Curtain Wall and Façade Systems

Ir Dr. Dominic YUPrincipal

Structural Fire and FaçadeAlpha Consulting Limited

Email: [email protected]

FIRE STOP & SMOKE SEAL

Fire Protection in Curtain Wall and Facade Systems

Page 2: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Fire Protection in Curtain Wall and Facade Systems

Spread of Fire and Smoke

Fire Protection in Curtain Wall and Facade Systems

Protection of Projections

Page 3: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Fire Protection in Curtain Wall and Facade Systems

Protection of Projections

Assumed behaviour of flame Actual behaviour of flame

Fire Spread

Fire Protection in Curtain Wall and Facade Systems

CavityComplete.com - Technical Bulletin SS-09

Page 4: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Fire Protectionalong the edge of RC slab

Fire Protection in Curtain Wall and Facade Systems

@2004 IFC

Protected mullion& fixing

Fire and Smoke seal

Fire stop place under the fixing

Protected bracket

Fire Stop and Smoke Seal

Fire Protection in Curtain Wall and Facade Systems

Current practice: Air Seal (alum flashing) is provided at top of curb.

Question 1: Do we need additional smoke seal (proprietary product) to comply with this clause C10.2(b)?

Question 2: Smoke seal for ambient temperature?

Page 5: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Fire Protection in Curtain Wall and Facade Systems

Spread of Fire and Smoke

OLD drawing:Fire Stop above fixingnot mention smoke seal

Fire Protection in Curtain Wall and Facade Systems

Spread of Fire and SmokeTypical Detail as in PNAP ADV 33 (Feb-2016)

NEW drawing:- Fire Stop installed at the bottom.

(to protect the structural fixing/bracket)- Not mention smoke seal.

Page 6: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Fire Protection in Curtain Wall and Facade Systems

Smoke and Fire Barrierfor Curtain Wall

Air seal /Smoke seal

ThermalInsulation

Support Bracket (to be protected)

Fire Stop (under structural fixing)

Fire Protection in Curtain Wall and Facade Systems

Smoke and Fire Barrierfor Curtain Wall

“Air Seal” - 1.5mm thk alum flashing with sealant on top of insulation.Test can prove it functioned as “Smoke seal”

Thermal insulation(110kg/m3)50mm thick

Fire Stop (60kg/m3)135mm thick(i.e. Height in the drawing)

Page 7: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Fire Stop CSR Rockwool Fireseal Batt

2 hour fire rated

135mm thick

Density (60 kg/m3)

Compressed tono more than 85%

AS1530 BS476

Fire Protection in Curtain Wall and Facade Systems

Fire Stop BS 476 is required

for statutory submission.

Fire Protection in Curtain Wall and Facade Systems

Page 8: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Thermal Insulation CSR Rockwool Fibertex-820

Min. 50mm thk with Alum. foil

Density (110 kg/m3)

Alum foil side facing concrete.

Fire Protection in Curtain Wall and Facade Systems

ROXUL

Fire Protection in Curtain Wall and Facade Systems

1 Jan 2014

CSR ROXUL ROCKWOOL

CSR Fireseal Batt ROCKWOOL RockSafeCSR Fibertex-820 ROCKWOOL CurtainRock 80 Plus

Page 9: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Buildings DepartmentCentral Data Bank

Fire Protection in Curtain Wall and Facade Systems

2006

2008

CSR Fireseal Batt (60kg/m3) ROCKWOOL RockSafe (60kg/m3) since 2014

CSR Fibertex-820 (110kg/m3) ROCKWOOL CurtainRock 80 Plus (110kg/m3) since 2014

BD-FS011 = BD-D179, D235, D240, D265 & D274 in 2009/2010

BD-D163 is a system combined (i) Fireseal Batt and (ii) Fibertex-820

ROCKWOOL洛科威®岩棉

Fire Protection in Curtain Wall and Facade Systems

Fire Stop:“RockSafe” 135mm thick

60 kg/m3

Compressed to no more than 85%

Thermal Insulation:“CurtainRock 80 Plus” 50mm thick (common)

110 kg/m3

Page 10: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

ROCKWOOL - Thermal Insulation @ Factory

Fire Protection in Curtain Wall and Facade Systems

ROCKWOOL - Fire Stop @ Site

Fire Protection in Curtain Wall and Facade Systems

Page 11: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Installation of Fire Stop – 135mm (60kg/m3)

Fire Protection in Curtain Wall and Facade Systems

Install after flashing enclosure:- Difficult to insert the fire stop- Rockwool will not affect by rain

Install together with CW panel:- Varies width from CW panel to RC- Easy fall down- Wetting of rockwool

Installation of Fire Stop Workmanship

Fire Protection in Curtain Wall and Facade Systems

Butt joint? Compressed?

Wetting of installed rockwool

Page 12: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Smoke Seal – Proprietary Product

Fire Protection in Curtain Wall and Facade Systems

Designed for Floor Slab (or Concrete Spandrel?)

Refer to pre-approval material list BD-CDB

Spray apply on Fire Stop (or Insulation?)

Fire Stop requires backing support

Smoke Seal… in BD-CDB

Fire Protection in Curtain Wall and Facade Systems

BD-D3xx Smoke seal….. For curtain wall

Page 13: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Proprietary Product – CFS-SP WB

Fire Protection in Curtain Wall and Facade Systems

- Function in small gap? (esp. 200mm CW zone)- Apply on Fire Stop or Insulation?- Interface with interior finishes?- Vertical side?

SMOKE CONTROLTEST

BS EN 12101-1

Fire Protection in Curtain Wall and Facade Systems

Page 14: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Smoke Leakage Test Proposal

Fire Protection in Curtain Wall and Facade Systems

Smoke Control Test BS EN 12101-1

Conventional air seal by 1.5mm thick alum flashing plate and weather sealant (DC791).

Also test to Medium Temperature200C

Results: all leakage < 25m3/h/m2

Fire Protection in Curtain Wall and Facade Systems

Page 15: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Test Setup

Fire Protection in Curtain Wall and Facade Systems

FIRE RATED CURTAIN WALL

Fire Protection in Curtain Wall and Facade Systems

Page 16: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

External FacadeExternal Façade including Window, Window Wall, Curtain Wall, Glass Wall, Cladding etc.

Window – framed glazing in the opening of an external wall.

Window Wall – windows spanning between floor slabs within the building.

Curtain Wall – non load-bearing enclosure fixed on to the load-bearing structure with its dead loads, imposed loads and wind loads transferred to the structure through fixings.

Glass Wall – wall mainly formed by structural glass elements spanning between floors.

Fire Protection in Curtain Wall and Facade Systems

Curtain Wall / Glass Wall Curtain Wall for residential / commercial buildings is commonly

consisted of Aluminium framing section as structural member and Glass as facial material. However, both Aluminium and Glass are not fire rated material.

Glass Wall at Podium may be formed by Steel as structural member due to its long span and Glass as façade material.

Fire Protection in Curtain Wall and Facade SystemsCurtain Wall Glass Wall

Page 17: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Fire Rated Glass Wall

Fire Protection in Curtain Wall and Facade Systems

Conventional fire-rated glass wall

Fire Rated External Facades

Fire Protection in Curtain Wall and Facade Systems

Aims to assess:• Integrity• Insulation• Perimeter Seal

Not only curtain wall

Page 18: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

BS EN 1364-3 & -4

Fire Protection in Curtain Wall and Facade Systems

Fire Rated Curtain Wall(Part 3: Full Configuration)

Fire Protection in Curtain Wall and Facade Systems

Fig.4 of BS EN 1364-3

Perimeter seal

Fire-rated glass wall / Fire-rated curtain wall

Page 19: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Fire Protection in Curtain Wall and Facade Systems

Fire Rated Curtain Wall(Part 4: Part Configuration)

Fire Protection in Curtain Wall and Facade Systems

Types of fixing

Fire-rated spandrel area

Page 20: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Curtain Walling Types

Fire Protection in Curtain Wall and Facade Systems

BS EN 1364-3 (Full configuration), i.e. curtain wall type B. Fully fire resistant curtain wall system. Subsection C5 – Prevention of Fire Spread between Buildings (900mm) Test Full System

BS EN 1364-4 (Part configuration), i.e. curtain wall type A. Fire resistant only in the spandrel area. Application and Location???

FIRE COMPARTMENTATION

(FLAT-TO-FLAT)

Fire Protection in Curtain Wall and Facade Systems

Page 21: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Interfacing with Wall

Fire Protection in Curtain Wall and Facade Systems

Room-to-Room Flat-to-FlatFire Compartmentation

Fire Compartmentation – Curtain Wall System (Flat-to-Flat)

Fire Protection in Curtain Wall and Facade Systems

• Fire rated partition board is commonly used to enclose the mullion.• May require rockwool insulation to achieve FRR -/60/60.• The system should be tested in according to BS 476 or BS EN 1364

(Flat to Flat)

Insulation

FRP board

Page 22: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

EXTERNAL CLADDING

Fire Protection in Curtain Wall and Facade Systems

Refurbishment - Aluminium Composite Material

Fire Protection in Curtain Wall and Facade Systems

Source from: The Sun

Page 23: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Refurbishment - Aluminium Composite Material

Fire Protection in Curtain Wall and Facade Systems

Source from: The SunSource from: Metro.co.uk

Fire Accidents- Grenfell Tower

Fire Protection in Curtain Wall and Facade Systems

Source from: BBC.com

Page 24: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Fire Accidents- Grenfell Tower

Fire Protection in Curtain Wall and Facade Systems

Source from: The Sun

The Alum Composite Panel with flammable insulation clad the concrete of the building with a 30mm gap, which acted like a chimney.

Fire spreading up one side of the building externally. The burning material falls down, starting more fires below, and the flames spread up.

Fire Accidents- Grenfell Tower The cladding installed at Grenfell Tower is aluminium

composite panel was banned in the US and rated as ‘flammable’ in Germany.

Reynobond® aluminium coated panels with a flammable plastic core, known as Polyethylene (PE), conform to British safety standards, despite being ruled dangerous elsewhere.

Passed Class A of ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Materials.

It is similar to BS 476: Part 7 for Spread of flame, but different with BS 476: Part 4 Non-combustibility test.

Fire Protection in Curtain Wall and Facade Systems

Page 25: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Aluminium Composite Cladding

Fire Protection in Curtain Wall and Facade Systems

Aluminium Composite Cladding

Fire Protection in Curtain Wall and Facade Systems

ASTM E84 – Surface Burning Characteristics of Building MaterialsSimilar to BS 476: Part 7 – Spread of Frame

BS 476: Part 4 ? or Class A1 of BS EN 13501-1 ?

Page 26: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Aluminium Composite Cladding

Fire Protection in Curtain Wall and Facade Systems

Aluminium Composite Cladding

Fire Protection in Curtain Wall and Facade Systems

BS 476: Part 4 ? or Class A1 of BS EN 13501-1 ?

Page 27: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Aluminium Composite Cladding

Fire Protection in Curtain Wall and Facade Systems

BS 476: Part 4 ? or Class A1 of BS EN 13501-1 ?

Aluminium Composite Cladding

Fire Protection in Curtain Wall and Facade Systems

BS 476: Part 4 ? or Class A1 of BS EN 13501-1 ?

Page 28: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Fire Safety Reviews In the days after the fire, local authorities undertook

reviews of fire safety in their residential tower blocks.

Estimated about 600 high-rise blocks in the UK that have similar cladding, in which 120 high-rise buildings located in 37 different local authority areas were reported to have failed fire safety tests, a 100% failure rate of samples tested.

What test standard for installed/used material?

What is the passing criteria?

Fire Protection in Curtain Wall and Facade Systems

Source from: BBC.com

Construction of External Wall

Fire Protection in Curtain Wall and Facade Systems

BS: Class 0EN: Class B-s3,d2

Page 29: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Cladding Material in Hong Kong

Fire Protection in Curtain Wall and Facade Systems

Non-combustible BS 476: Part 4 or Class A1 of BS EN 13501-1

Non-combustible Materials

Fire Protection in Curtain Wall and Facade Systems

Page 30: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Limited Combustibility

Fire Protection in Curtain Wall and Facade Systems

Non-combustible Materials- Commentary Comparison of classification of fire performance of materials tested

in accordance with BS EN 13501-1:2007 and BS 476: Parts 4 and 7.

Fire Protection in Curtain Wall and Facade Systems

Safety Level

decreasingfire safety

Page 31: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Non-Combustible vsLimited combustibility

Fire Protection in Curtain Wall and Facade Systems

BS 476: Part 4T 50C;tf 10 s

Restrict to Class A1? orAccept both Class A1 & Class A2?

Linings

Fire Protection in Curtain Wall and Facade Systems

Ver. 2011

Ver. 2015

Class A1

Class C

Page 32: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Cladding Material in China

Fire Protection in Curtain Wall and Facade Systems

NON-COMBUSTIBLE

MATERIAL

Fire Protection in Curtain Wall and Facade Systems

Page 33: FIRE STOP & SMOKE SEALfe.hkie.org.hk/Upload/Doc/322bb9fa-3a40-40e1-b265... · PNAP ADV 33 (Feb-2016) NEW drawing:-Fire Stop installed at the bottom. (to protect the structural fixing/bracket)-Not

Fire Protection in Curtain Wall and Facade Systems

Conclusions Fire stop and smoke seal are necessary components for

a curtain wall system in order to prevent spread of fire and smoke between floors respectively.

Correct specification, location and application of fire stop and smoke seal are essential in curtain wall system.

Non-combustible materials should be used for external façade and cladding. Material should be tested for non-combustibility in accordance with BS 476: Part 4 or BS EN 13501-1, but not by assessment.

Thank You!

Ir Dr. Dominic YUPrincipal

Structural Fire and FaçadeAlpha Consulting Limited

Email: [email protected]