Final Yr. Resucker rod pumpport-niraj

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    A

    P

    PLICA

    OJECT

    IONS

    EPORTREQUIR

    B

    U

    DEPA

    ND P

    SUBMITMEN F

    CHELO

    ETROL

    NIRAJ

    ADM

    SESSI

    DER T

    MR.

    ASSIS

    TMENT O

    INDIAN

    D

    OBLE

    ED IN PR THE

    OF TE

    EUM E

    BY

    KUMAR

    O.-2009J

    ON-2012

    HE GUI

    inay Ku

    ANT P

    F PETRO

    SCHOO

    ANBAD-

    S OF

    ARTIALWARD

    HNOLO

    GINEE

    RAJAK

    E0979

    -2013

    DENCE

    ar Raj

    OFESS

    EUM EN

    OF MIN

    26004

    UCKE

    FULFILF DEG

    GY IN

    ING

    OF

    k

    R

    INEERIN

    S

    ROD

    ENT OEE

    UMP

    THE

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    Th

    R

    ful

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    gineering,dance of t

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    IAN S

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    hanbad.ac.in

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    3

    ACKNOWLEDGEMENT

    I pay sincere thanks to Mr. Vinay Kumar Rajak (Assistant Professor, Department of Petroleum

    engineering, Indian School of Mines, Dhanbad) for providing me with the invaluable opportunity

    of undergoing project under him. The project has helped me immensely to enhance my

    knowledge about the applications of sucker rod pump and problems arises in this.

    I also thanks Dr. A. K. Pathak (Professor and Head of, Department of Petroleum Engineering,

    Indian School of Mines, Dhanbad) whose empowering vision, initiatives and constant support

    helped me immensely.

    I also acknowledge the constant support and encouragement shown by our faculty members

    NIRAJ KUMAR RAJAK

    2009JE0979

    B.TECH, PETROLEUM ENGINEERING

    INDIAN SCHOOL OF MINES, DHANBAD

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    4

    CONTENTS

    Description Page NoAcknowledgement---------------------------------------------------------------------------------------03

    List of figures------------------------------------------------------------------------------------------05

    Abstract----------------------------------------------------------------------------------------------06

    Chapter 1: Introduction---------------------------------------------------------------------------07

    Chapter 2: Advantages and Disadvantages---------------------------------------------------10

    Chapter 3: Rod Lift--------------------------------------------------------------------------------10

    3.1 Insert pumps--------------------------------------------------------------------------11

    3.2 Stationary barrel-------------------------------------------------------------------11

    3.3 Tubing pumps---------------------------------------------------------------------12

    3.4 Barrel assemblies-----------------------------------------------------------------12

    3.5 Cages and fitting------------------------------------------------------------------13

    3.6 Ball and seats-------------------------------------------------------------------------14

    3.7 Plunger assemblies---------------------------------------------------------------14

    Chapter 4: Rod pump-------------------------------------------------------------------------------15

    Chapter 5: SRP Application-----------------------------------------------------------------------16

    Chapter 6: Rod Pumping-------------------------------------------------------------------------18

    Chapter7: Problems in SRP------------------------------------------------------------------------19

    7.1 Gas interference-------------------------------------------------------------------19

    7.2 Fluid dynamics--------------------------------------------------------------------19

    7.3 Fluid pond---------------------------------------------------------------------------19

    7.4 Inflow behavior problem----------------------------------------------------------21

    7.5 Shallow wells--------------------------------------------------------------------------------22

    7.6 Sand and corrosion------------------------------------------------------------------22

    7.7 Deviated well-------------------------------------------------------------------------22

    7.9 Offshore problem-------------------------------------------------------------------22Chapter 8: Tool to eliminate SRP problem-----------------------------------------------------24

    Chapter 9: Artificial brain--------------------------------------------------------------------------25

    Chapter10: Conclusion-------------------------------------------------------------------------------26

    References-----------------------------------------------------------------------------------------------27

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    5

    List of figures

    S.No. Description page No

    1. Operational structure of SRP-----------------------------------------------072. Subsurface pump at different stages---------------------------------------083. Valve action--------------------------------------------------------------------094. Rod lift--------------------------------------------------------------------------105. Insert pump--------------------------------------------------------------------116. Stationary barrel-------------------------------------------------------------117. Tubing pump-------------------------------------------------------------------128. Barrel assemblies--------------------------------------------------------------13

    9. Cages and fittings----------------------------------------------------------------1310.Balls and seats-------------------------------------------------------------------1411.Plunger assemblies-------------------------------------------------------------1412.Rod pump-------------------------------------------------------------------------1513.Rod pumping--------------------------------------------------------------------1814.Gas interference in SRP-------------------------------------------------------2015.Fluid effect----------------------------------------------------------------------2116.Sand problem in SRP----------------------------------------------------------2217.SRP on offshore----------------------------------------------------------------23

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    6

    ABSTRACT

    It is conceived that, the methods of enhanced oil recovery will play a key role to achieve the

    world energy demand in future. After primary and secondary recovery processes, there are

    several hundred million barrels of oil remain trapped in the discovered reservoirs. This is a big

    challenge for the industry to overcome the increasing demand of oil from the depleted oil

    reservoirs. One of the attractive choices to enhance this trapped oil is the sucker rod pump

    process. Grouped together multiple technological systems and field experienced personnel to

    provide the best configurations for any combination of scenarios that you may be facing in field.

    rod pump solution is a complete solution for optimizing rod-pumped wells through well siteautomation and data analysis. By integrating rod pump controllers (RPCs), variable speed motor

    drives, remote diagnostic software, and communication systems, Weatherford enables operators

    to properly optimize rod-pumped wells.

    This project presents a comprehensive review on application of Sucker rod pump towards

    maximizing oil recovery, techniques and field experience that can help as reference for furtherexploration of this specialized technique in EOR.

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    INT

    The linwell

    A suck

    threade

    compoabove-

    the wel

    Worki

    rod strimotion

    Speed

    to oscilbeam b

    The ho

    so that

    polishe

    ODUCT

    e of sucker

    er rod is a

    d at both

    ents of a rround driv

    by a serie

    g:- The su

    ng. In doiof sucker

    eduction i

    latory moty means o

    se head an

    no bearing

    rod and s

    Fig 1:-c

    ION

    rods is rep

    steel rod,

    ends, used

    ciprocatine for the w

    of interco

    face unit t

    g this, itod. And it

    accomplis

    on by mepitman ar

    bridle are

    movement

    uffing box

    omplete op

    resented in

    typically b

    in the oil

    piston puell pump, a

    nected suc

    ansfers en

    must chanmust reduc

    hed at gear

    ns of wal. Walking

    used to en

    is applied

    combinatio

    erational st

    7

    this diagra

    etween 25

    industry t

    p installed is conne

    ker rods.

    rgy for pu

    e the rotae the spee

    reducer.

    ing beam.beam is s

    ure that pu

    o that part

    n is used t

    ucture of s

    m by the s

    and 30 fe

    join tog

    in an oilcted to the

    mping the

    ry motionof prime-

    nd rotary

    The crankpported by

    ll on the su

    of sucker r

    maintain

    cker rod p

    lid black l

    et (7 to 9

    ther the s

    ell. The pdown hole

    well from

    of prime-over to s

    otion of c

    arm is coSamson p

    ker rod str

    od string a

    good liqui

    ump

    ine in the c

    eters) in

    rface and

    ump jack ipump at th

    rime-mov

    over to ritable pum

    ank shaft i

    nected tost and sad

    ing is verti

    bove stuffi

    d seal at th

    enter of th

    length, an

    down hol

    the visible bottom o

    r to sucke

    ciprocatinping speed

    s converte

    he walkinle bearing

    al all time

    g box. Th

    surface.

    .

    .

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    Here alocation

    rods. No

    On thtraveling

    fluid a

    traveling

    ross-sectionaof the standi

    te also the ch

    left-handvalve is o

    ove it. At t

    valve.

    l representatig valve at th

    anging pos

    Fig 2:-

    side of then, and s

    is point in t

    on of a subsbottom of t

    tion of the

    ubsurface

    figure, ththe standi

    e cycle, the f

    8

    rface pumpe tubing, a

    plunger.

    ump at di

    e plunger ig valve is cl

    uid above th

    at two differnd the trav

    ferent stag

    s approachiosed becau

    e standing va

    ent stages ofling valve

    s

    g the bottoe it is carr

    lve is movin

    the pump cat the botto

    of its dowing the w

    upward thr

    cle. Note thof the sucke

    stroke. Thight of th

    ugh the ope

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    On the

    beginni

    closes.valve an

    become

    DuringWhen t

    valve cl

    valves.

    there arethe exa

    depend

    valves),

    closed uallows fl

    dependsthe gre

    withou

    anchor i

    the annu

    right-hand

    g to move u

    As the plutraveling v

    less than th

    ach upwarde plunger re

    ses and the

    ith each str

    two points tct top and

    n the spacin

    nd on the a

    til the pressid to pass th

    on the freeter the pr

    any true

    normally in

    us before it

    side of th

    ward. The pl

    nger continlve increas

    flowing bot

    ovement oches the top

    ycle repeats

    ke, fluid is

    note regardbottom of

    (the vo

    ount of fre

    re below theough it into t

    gas volumportion o

    umping ac

    talled on the

    ould otherw

    e figure, th

    nger starts t

    es to moves, while th

    om hole pre

    the plunger,of its stroke,

    ts reciprocati

    oved up the

    ing the pumhe stroke.

    ume that exi

    gas present

    plunger is grhe tubing. T

    in the fluithe stroke

    tion taking

    tubing below

    se enter the p

    Fig 3:-

    9

    e plunger

    lift the weig

    pward, thepressure in t

    sure, the sta

    wellbore fluiits moveme

    ng moveme

    tubing towa

    cycle. Thehe point in

    sts at the bott

    in this volu

    ater than thee exact point

    below thethat is ta

    place. For

    the pump. T

    ump.

    Valve acti

    as reache

    t of the flui

    olume in te working b

    ding valve o

    s are lifted at is reversed

    t of the rods

    d the surface

    valves willthe upstroke

    om of the str

    e. On the d

    pressure aboin the down

    valve. Theen up in

    wells produ

    is device all

    n

    the botto

    d above it,

    e working barrel decreas

    ens and for

    distance equthe travelin

    and the ope

    . If the produ

    not necessat which the

    oke, betwee

    wn stroke, t

    e it. The tratroke at whi

    greater thgas expan

    ing a reaso

    ws the sepa

    of the stro

    and the tra

    rrel betwees. As soon a

    ation fluids

    al to one fullvalve opens

    ing and closi

    ced fluid con

    arily openstanding val

    the traveling

    e traveling

    eling valve th the travelin

    e volumeion and c

    able volume

    ated gas to b

    e and is jus

    eling valv

    the standinthis pressur

    flow upward

    stroke length, the standin

    ng of the tw

    ains free gas

    nd close ae opens wil

    and standin

    alve remain

    en opens ang valve open

    of free gasmpression

    of gas, a ga

    produced u

    t

    .

    .

    ,

    l

    ,,

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    ADV

    Rod pulow-to-

    and can

    wells, aequipm

    wide ra

    space re

    ratios, wfor this l

    metallur

    ROD

    Rod limainte

    and loc

    insert-t

    NTAGE

    ping systemedium prod

    be adapted t

    d are one ofent can eas

    ge of applic

    uirements o

    ellbore deviaift method, a

    y, the devel

    IFT

    t is the mance requi

    s down in

    pe pump i

    AND DI

    s can be usedction rates.

    a wide ran

    he most wellily be refur

    tions, rod pu

    surface pu

    ion and deptlthough som

    pment of lo

    ost commrements. A

    o the seati

    that it can

    ADVAN

    to reduce bohey are rela

    e of operati

    known andbished, an

    mping syste

    ping units. S

    limitationse of these pr

    g-stroke pu

    n form ofn insert-ty

    g nipple a

    be easily

    10

    AGES O

    tom hole pretively simple

    g conditions

    enerally undtends to h

    s are mainl

    lids producti

    ue to suckeblems have

    ping units an

    artificiale down ho

    sembly at t

    aintained

    Fig 4:-Rod

    ROD P

    sures to verwith respec

    . They accou

    erstood systeve high sa

    limited to

    on, corrosion

    rod capabilibeen allevia

    d other techn

    ift, knownle pump is

    he bottom

    y pulling o

    lift

    MPING

    low levels, ato design, o

    nt for the lar

    s in the fiellvage valu

    nshore locat

    and paraffin

    ies have alled due to i

    cal advances

    for its eaattached t

    f the tubin

    nly the suc

    YSTEM

    nd offer greaperation and

    e majority

    . Surface ans. While the

    ons due to t

    tendencies, h

    een seen asprovements

    .

    sy operatithe sucke

    g. An adva

    ker rod stri

    flexibility fomaintenance

    f artificial li

    down holy have a ver

    e weight an

    igh gas-liqui

    roblem areain sucker ro

    n and lor rod strin

    tage of th

    g.

    ,

    t

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    INSE

    This op

    The co

    STATI

    Contra

    assemb

    T PUMP

    tion for ins

    figuration

    NARY B

    y to the t

    ly moves u

    ert pumps i

    is most use

    RREL

    aveling ba

    and dow

    ncludes a

    ful in wells

    Fig 5:-Ins

    rrel, the st

    with the

    Fig 6:-Sta

    11

    oving barr

    with a sig

    ert pump

    ationary v

    otion of th

    tionary bar

    el assembl

    ificant am

    rsion doe

    pumping

    el

    and a stati

    unt of "tra

    not move

    nit.

    c plunger a

    h," includi

    . Instead,

    ssembly.

    g sand.

    he plunge

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    TUBI

    A tubin

    attache

    string.

    BARR

    All proaccord

    G PUMP

    g-type pu

    to the end

    L ASSE

    esses are cnce with al

    p is typical

    of the tubi

    BLIES

    losely monl of Camer

    ly used to

    g string, a

    Fig 7:-Tu

    itored at thns HSE a

    12

    chieve hig

    d the plun

    ing pump

    Iola, Kand quality

    er product

    er assemb

    as, manufassurance p

    on rates. T

    y attaches

    cturing faclicies.

    he barrel a

    o the suck

    lity and ar

    sembly

    r rod

    in

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    CAGE

    Cages

    Hard-li

    S AND FI

    nd fittings

    ed and fo

    TINGS

    are manufa

    r-piece ins

    Fig 8:-Ba

    ctured in a

    rt-guided

    Fig 9:-

    13

    rel assemb

    variety of

    ages are a

    ages and fi

    lies

    aterials to

    ailable.

    ttings

    match spec

    ific well co

    nditions.

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    BALL

    The qu

    use dur

    certific

    averag

    PLUN

    PlungePin-Enresist b

    multipl

    AND SE

    lity of ball

    ng the pu

    tion, as w

    experienc

    ER ASS

    assembliePlungersth abrasio

    e field con

    TS

    s and seats

    ping cycle

    ll as the fa

    level of o

    MBLIES

    are availaith a hardand corro

    itions.

    is the back

    . That is w

    t that they

    er 10 year

    Fig 10:-

    le in bothess of Rc

    sion. Soft P

    Fig 11:-Pl

    14

    one of the

    y we emph

    are manufa

    .

    alls and S

    pray metal49-60 andack types c

    nger asse

    sucker rod

    asize the i

    ctured by e

    ats

    and soft-pThermo s

    ome in a v

    blies

    pump, as t

    portance o

    perienced

    ck types.ray hard-sriety of co

    ey are con

    f API 11A

    personnel

    pray metalrfaced coafiguration

    tantly in

    ith an

    types haveting tofor

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    ROD

    The twoworking

    Another

    outsidefluid sea

    fluids in

    or bottois used.

    UMPS

    main typesbarrel, and t

    less commo

    barrel thatl between th

    sandy wells.

    of the worasing pump

    f rod pumpse traveling

    type of rod

    telescopebarrels. Be

    The casing

    ing barrel, pare generall

    are the statibarrel pu

    ump is the t

    own in aause this pu

    pump is a s

    ovides the flused in larg

    Fig 12

    15

    nary pump, which ha

    ree-tube p

    oncentric mp does not

    ecial type o

    id pack-offvolume, sh

    :-Rod pum

    , which has a moving

    mp. This p

    anner arounse mechani

    rod pump i

    etween thellow pumpi

    a movingorking barr

    ump uses a

    a standingal seals, it p

    which a pac

    orking barreg application

    plunger anl and a statio

    n inner plu

    arrel, thus frforms well

    ker, placed at

    and the casis.

    a stationarnary plunger

    ger and a

    rming a lonwith abrasiv

    either the to

    g. No tubin

    .

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    16

    SUCKER ROD PUMP APPLICATIONS

    1. Sucker rod pumping (SRP) is widely used artificial lift method for oil production. Tomanage sucker rod pump system, engineers and technicians should be charged with goodknowledge of the corresponding principles and applied equipment. Also, having

    knowledge to optimize and design sucker rod pumping system is the main request for a

    successful application. To know how to analyze the sucker rod system and identify the

    operating conditions are the key prerequisites for efficient operation of SRP system.Special attention is directed towards acquiring the practical knowledge to make a

    troubleshooting diagnoses using qualitative and quantitative interpretation of recorded

    dynamo grams. Detailed explanations of sucker rod mathematical model provide enough

    knowledge to understand the application of real time pump-off and SCADA systems.

    DESIGNED FOR

    Production engineers who already have basic knowledge of sucker rod application, as well as

    technical personnel involved in maintenance, control and monitor of the SRP system.

    The principles of sucker road pumping system operation. To select the best equipment according to well and surface conditions.

    How to apply system analysis methodology for designing and sensitivity study of SRPsystem.

    To design SRP system and select the most appropriate operation parameters. To recognize the problems and to diagnose problem in SRP operation using surface and

    down-hole dynamo-graph cards.

    COURSE OUTLINE

    Sucker rod installationo

    Down hole equipmento Surface equipment

    Load and stresses in sucker rod system. System analysis

    o Sucker rod system analysis procedureo System analysis example

    Sucker rod pump system modelingo Pumping unit kinematics model.o Wave equations of sucker road system.

    Design methodso Combined analytic/empric method

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    17

    o API design methodo Design exampleso Design using our in-house software (Sucker Rod Comprehensive Design,

    Optimization and Trouble Analysis).

    Sucker rod pump system diagnosis using dynamometer cards. Qualitative analysis of surface dynamometer cards. Surface dynamometer cards library. Quantitative surface dynamometer card interpretation. Down hole dynamometer cards. Trouble shooting procedure and analysis.

    2. Pump lift is a simple, very efficient and economic artificial lift method suitable especiallyin high gas liquid ratio (GLR) oil wells, gas wells with loading problem and inefficient

    application of intermittent lift due to high liquid fallback and gas slippage. The problems,such as paraffin and gas hydrate, can be solved successfully. During the course the

    attendants will be introduced with the most important details in plunger lift operation.

    Knowing the specific conditions in wells and surface, and using knowledge gained on thecourse, the participants will be able to select the suitable completion scheme, to select

    down hole and surface equipment for optimal operation, and finally, to optimize and

    design plunger lift. Answers to the questions regarding to inefficient plunger operationand troubles are the main objectives in many cases. The subject of the case studies

    analysis session will be how to manage plunger lift operations.

    DESIGNED FOR

    Production engineers, technical personnel involved on fields where plunger lift is applied orwhere it will be applied.

    COURSE OUTLINE

    Introduction to plunger lift operation. Down hole equipment and completion. Surface equipment and monitoring. Dynamic models

    o Hydrodynamic modelo Mechanical modelo Model for specific applications

    Design & Optimizationo Intermittent gas lifto Gas and high GLR wells

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    19

    PROBLEMS IN SRP

    1. GAS INTERFERENCES IN SRP

    Commonly used artificial lift or dewatering system is sucker rod pump and gas interference of

    the pump is the biggest issue in the oil and gas industry. Gas lock or fluid pound problems occur

    due to the gas interference when the pump has partially or completely unfilled plunger barrel.

    There are several techniques available in the form of patents to solve these problems but those

    techniques have positive as well as negative aspects. Some of the designs rely on the leakage and

    some of the designs rely on the mechanical arrangements etc to break the gas lock. The presentarticle compares the existing gas interference handling techniques.

    Type 1 Gas Lock:-

    occurs only if the fluid level is greater than 1/3 the total depth to the seating nipple or if a bridge

    is present that gives the effect of pumping from below a packer (rare). Expanding gas bubbles

    "tickle" the balls and seats (valves), and the well comes to equilibrium pumping at very low

    efficiency and with an elevated fluid level. The cure for Type 1 gas lock is to use either as

    nubber cage or a backpressure valve.

    Type 2 Gas Lock:-

    occurs when a volume of gas is trapped between the valves in a pump. In a Type 2 gas lock, the

    peak pressure of the trapped gas on the down stroke is insufficient to overcome the hydrostatic

    head on the traveling valve. Then, the pressure is not reduced enough on the upstroke to allow

    the standing valve to open and admit new fluid. Both valves are effectively stuck in the closed

    position and the pump refuses to pump. This is essentially the opposite of the Type I gas lock,but the results appear the same. Using a backpressure valve is not the cure for Type 2 gas locks;

    the practice will actually make the problem worse.

    2. FLUID DYNAMICS IN SUCKER ROD PUMP

    Many persistent problems in sucker rod pumping, including partial pump filling, gas

    interference, fluid pound, and compression loading of the valve rod are strongIy influenced by

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    the hyd

    effects

    betweemovem

    fluid re

    sliding

    model.

    pumps,

    the res

    general

    wing tr

    3. FLU

    As exp

    the ups

    a void

    sudden

    that, in

    the co

    raulics of t

    are often l

    the rodsent due to

    sistance in

    friction. T

    The purpo

    which cou

    lting flow

    fluid mod

    deoff stud

    ID POUN

    rienced in

    roke. As t

    until the

    y transferr

    turn, trans

    ponents of

    e pump. I

    mped into

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    the thin a

    is pump

    e of this pr

    ld predict f

    rates and

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    es of pum

    a pumping

    e down str

    plunger h

    ng the loa

    its a shoc

    the pumpi

    rod string

    pump fric

    . Pump friesistance

    nulus betw

    riction is

    oject was t

    or any give

    pressure d

    ovide a be

    selection

    Fig 14:-

    oil well, is

    ke begins,

    its the flu

    from the r

    wave thr

    g system.

    20

    design an

    tion factor

    tion consif fluid flo

    een the pl

    ften treate

    develop a

    n pump ge

    rops anyw

    ter quantit

    nd stroke r

    as interfer

    caused by

    the entire

    id level in

    od string t

    ughout the

    diagnosti

    together

    ts of resising throu

    nger and t

    as a con

    general flu

    ometry, str

    ere in the

    tive under

    te for a gi

    ence in SR

    he pump n

    luid and ro

    the pump

    the tubing

    pumping

    programs

    ith other

    ance to thgh the pu

    e barrel,

    stant due t

    id model o

    ke rate, a

    pump thr

    standing o

    en well.

    P

    ot complet

    string loa

    arrel. The

    , causing a

    ystem. Thi

    these pum

    effects suc

    e plungersps intern

    nd any me

    o lack of

    down hol

    d well flui

    ughout th

    pump fri

    ly filling

    moves do

    traveling v

    sharp decr

    s shock wa

    hydraulic

    as frictio

    downwarl passages

    al to meta

    n adequat

    sucker ro

    propertie

    stroke.

    tion, a H

    ith fluid o

    wn throug

    alve opens

    ase in loa

    e damage

    ,

    ,

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    4. INF

    A com

    well wi

    of fluid

    wellsmatche

    produc

    produc

    than th

    OW BEH

    mon opera

    th an instal

    entering a

    nflow, thes the abilit

    d (which

    d) or ov

    amount o

    AVIOUR

    ing proble

    led beam p

    well is co

    displacemof the w

    means th

    r-produced

    fluid movi

    Fi

    ROBLE

    in a suc

    umping sy

    stantly ch

    ent of theell to prod

    at the ma

    (which

    ng into the

    21

    g 15:-Fluid

    S

    er rod pu

    tem that h

    nging as t

    installed bce fluid.

    imum pro

    eans that

    wellbore).

    effect

    ping syste

    s a fixed

    e well pu

    eam pumpherefore,

    duction ca

    he pumpi

    is trying

    isplaceme

    ps down o

    ing systemhe well is

    pacity of

    g system

    to match i

    t. Because

    r is re- cha

    almost neusually eit

    he well is

    isplaceme

    flow into

    the amoun

    rged by th

    ver exactler under

    not bein

    t is greate

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    5. ON

    As we

    wells.

    inside

    6. NO

    Since s

    proble

    one of

    7. PR

    Beside

    proble

    cause tsand b

    sucker

    sucker

    equipm

    Y FOR S

    now that s

    ause usin

    eep.so one

    FOR DE

    cker rod

    arises in

    he major p

    BLEM O

    above pro

    .by contin

    decreasend get de

    rod pump.

    rod pump,

    ent.

    ALLOW

    ucker rod

    for deep

    of the mos

    IATED

    ump uses

    case of dev

    oblem of s

    SAND A

    blems also

    uous move

    fficiencyosited wh

    this is very

    they get c

    WELLS

    ump is use

    ells flow

    problem o

    ELLS

    straight r

    iated wells.

    ucker rod p

    D CORR

    there is no

    ment of ro

    f sucker roch totally

    serious pr

    rroded in

    Fig 16:

    22

    only for

    ate decrea

    f sucker ro

    d to pump

    it cannot b

    ump.

    SION

    n-operatio

    d of sucke

    d pump leastop the o

    blem. exc

    resence o

    -Sand prob

    hallow we

    es, and als

    pump is i

    inside the

    used to pr

    al problem

    r rod pum

    ds to decreeration m

    pt this the

    any salt

    lem in SRP

    lls, so it is

    o pump ef

    limitation

    ell to flo

    oduce oil i

    like sand

    sand get

    ase produy lead to

    e is also p

    ater cause

    ot applica

    iciency du

    for depth.

    oil outsid

    deviated

    logging an

    deposited

    tion. somedamage eq

    oblem of

    to falling

    le for dee

    to movin

    e. therefor

    ells, this i

    d corrosio

    around ro

    imes heavuipment o

    orrosion o

    nd damag

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    8. OFF

    Since

    offshor

    also itpump

    limitati

    SHORE P

    rtificial lif

    e, but due

    equires laystem can

    on of sucke

    OBLEM

    is require

    o heavy w

    ge area tobe install

    r rod pump

    d also for

    eight is be

    install so ad. Theref

    in petroleu

    Fig

    23

    offshore s

    omes diffi

    large stagre hardly

    m industry

    7:-SRP on

    one can

    ult to ins

    e is installit is used

    .

    offshore

    think abou

    all sucker

    upon wateon offshor

    sucker ro

    od pump

    r on whiche. This is

    d pump o

    n off shor

    sucker rothe bigges

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    24

    A TOOL TO ELIMINATE COMMON SUCKER ROD PROBLEM

    Gas locking and sticking are common problems in sucker rod pumps. To alleviate these

    problems, it is a common practice in the oilfield to "bang bottom" to unseat the traveling valve.

    The action of "banging bottom" may solve the gas locking and sticking problems, but it also

    causes undesirable impact and wear on the pump, sucker rods, tubing, and gear box andeventually the premature failure of the pumping equipment.

    A tool was designed to eliminate the necessity of "banging bottom" to alleviate gas lock and

    sticking.

    DESCRIPTION

    The tool, attached to the top of the plunger, uses the hydrostatic head in the tubing to compressthe spring during the upstroke until the stabilizer is in contact with its seat, leaving a one-half

    inch space between the contact surfaces as shown in Figure No. 1. During the down stroke in a

    gas lock situation, the stabilizer and traveling valve remain seated until the hydrostatic head is

    overcome by the compressive gas force in the pump. At that instant, the stabilizer is lifted andthe plunger pin bumps the bottom of the housing. As a result of this impact, the traveling valve is

    unseated and, consequently, fluid. Because this bumping action takes place near the travelingvalve, its effect is more pronounced and direct. Because the bumping action of the tool is

    controlled, damage to the pump due to the bumping action is dramatically less than in the

    common practice of "banging bottom".

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    25

    ARTIFICIAL BRAIN IS REQUIRED TO SOLVE THE PUMPING

    PROBLEM

    Basic science has not yet been applied to the problem of sucker-rod pumping. Consequently, the

    problem is still unsolved. Defining the problem in terms of the fundamental equations thatgovern the behavior of a sucker-rod pumping system shows that an analogue or a "simulator" is

    required to solve the problem. The simulator could be one of several types. Evidence is presented

    to show that an electric simulator might be used. Limitations of present procedures for designingsucker-rod systems are described and illustrated; and the benefits that will result from solving the

    problem are outlined. The present place of sucker-rod pumping has been achieved by thecontinued effort of the industry to improve the equipment and to obtain a better under standing of

    the behavior of the system. There are reasons for believing, however, that the ultimate in thedesign and operation of sucker-rod pumping systems has not been reached and that further

    improvement and economy can be effected.

    There has been a tremendous amount of time and money spent on various aspects of the sucker-

    rod pumping problem. This time and money has largely been spent in making tests and takingmeasurements in the field in an attempt to empirically determine the behavior of the sucker-rod

    system. The past approach to the sucker-rod pumping problem has contributed about all that it

    can to the design and operation of sucker-rod pumping systems, as evidenced by the fact that

    there has been little or no progress along this line in the past 10 years. If progress is to continue,and if the problem of lifting oil from increasingly greater depths is to be intelligently handled, a

    more fundamental approach must supplement the empirical procedure of the past. Such progresscannot be made without a better understanding of the basic fundamentals of the sucker-rod

    pumping problem.

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    27

    REFRENCES

    1. M. Algharaib, R. Gharbi, A. Malallah, and W. Al-ghanim, SPE 105071 Parametric

    Investigations of a Modified SWAG Injection Technique,Distribution, pp. 1-13, 2007.

    2. G. Nadeson, N. Aidil, B. A. Petronas, S. Services, S. Bhd, and A. S. Alberta, SPE 88499

    Water Alternating-Gas ( WAG ) Pilot Implementation , A First EOR Development Project in

    Dulang Field ,Offshore Peninsular Malaysia, Offshore (Conroe, TX), 2004.

    3. T. E. Europe, WORLDWIDE LOOK AT RESERVES AND PRODUCTION, pp. 2-3,

    2012.

    4. M. K. Zahoor, M. N. Derahman, and M. H. Yunan, Wag Process Design an UpdatedReview,Brazilian Journal of Petroleum and Gas, vol. 5, no. 2, pp. 109-121, Jun. 2011.

    5. R. Al-mjeni et al., Has the Time Come for EOR ?, Communication, vol. 6, no. 6, pp. 16-35,

    2011.

    6. H. Muggeridge, C. A. Grattoni, and E. Science, SPE 84894 Laboratory Investigations Of

    First Contact Miscible Wag Displacement : The Effects Of Wag Ratio And Flow Rate, EarthScience, pp. 1-10, 2003.

    7. M. Namani and J. Kleppe, SPE 143297 Investigation Of The Effect Of Some Parameters In

    Miscible WAG Process Using Black-Oil And Compositional Simulators, Water, 2011.

    8.http://www.spe.org/jpt/print/archives/2009/01/JPT2009_01_14EORFocus.pdf

    9. http://maxwellsci.com/print/rjaset/v4-645-648.pdf.