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CEE 170 Jet Cart Design Project Aye, July Basravi, Saba Greene, Heather Masoodnia, Marta Lee, Patrick Long, Joshua Saeby, Oliver December 12, 2014 Winter 2014 TEAM 15 POSH JJ

Final Report

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CEE  170  Jet  Cart  Design  Project    Aye,  July  Basravi,  Saba  Greene,  Heather  Masoodnia,  Marta  Lee,  Patrick  Long,  Joshua  Saeby,  Oliver  

 

December  12,  2014  

Winter  2014  

 

TEAM  15-­‐  POSH  JJ  

   

   

 

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Introduction……………………………………………………………………………………………………………………………………………………..3    Water  Jet  Cart  Mechanics…………………………………………………………………………………………………………………………………3  

  Theory…………………………………………………………………………………………………………………………………………………3  

Water  Jet  Cart  Design  and  Fabrication………………………………………………………………………………………………………………6  

Approach…………………………………………………………………………………………………………………………………………….6  Materials  and  Methods……………………………………………………………………………………………………………………….7  Testing  Procedure……………………………………………………………………………………………………………………………….7  Analysis……………………………………………………………………………………………………………………………………………….8  Final  Cart  Design………………………………………………………………………………………………………………………………….8  

Water  Jet  Cart  Modeling……………………………………………………………………………………………………………………………………8  

Matlab  Code  Theory…………………………………………………………………………………………………………………………….8  Rolling  Test………………………………………………………………………………………………………………………………………….8  Water  Jet  Test  Runs……………….……………………………………………………………….……………………………………………9  Calibration……………………………………………………………………………………………………..…………………………………….9  

Water  Jet  Cart  Optimization…………….……………………………………………………….…………………………………………….…………9  

Race  Results………………………………………………………………………………………………………………………………………………………9  

Discussion………………………………………………………………………………………………………………………………………………………….10  

Appendix  A:  Preliminary  Testing  Day  Data…………………………………………………………………………………………………………11  

Appendix  B:  Race  Day  Data……………………………………………………………………………………………………………………………….12  

Appendix  C:  MatLab  Code  Before  Optimization…………………………………………………………………………………………………13  

Appendix  D:  MatLab  Code  After  Optimization……………………………………………………………………………………………………17  

Appendix  E:  AutoCAD  DWG’s……………..……………………………………………………………………………………………………………..20  

Appendix  F:  References……….……………..……………………………………………………………………………………………………………..23  

 

 

 

 

 

   

 

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Introduction    The  purpose  of  this  project  is  to  design  and  construct  a  cart  that  would  be  able  to  transfer  momentum  from  a  water  jet  to  propel  itself  up  a  2%  slope  in  a  straight  line  for  50  feet.  The  two  competition  categories  are  to  travel  across  a  distance  of  50  feet  in  the  least  amount  of  time  as  well  as  developing  a  MATLAB  code  that  would  most  accurately  predict  the  total  time  required.  Teams  were  given  the  options  of  using  nozzle  sizes  of  diameter  3/8  inches,  ½  inches,  ¾  inches,  or  1  inch.  The  amount  of  water  and  pressure  used  was  determined  by  a  15  point  system  where  every  inch  of  water  costs  1  point  and  every  5  psi  of  pressure  costs  1  point.    

 Water  Jet  Cart  Design  and  Fabrication  

Theory  

Three  equations  are  used  to  describe  the  jet  of  water  out  of  the  tank  and  the  movement  of  the  cart:  1. The  Continuity  Equation  2. The  Bernoulli  Equation  3. The  Conservation  of  Momentum  Equation  

 First,  the  Continuity  Equation  is  used  to  relate  the  change  in  height  of  water  inside  the  tank  with  respect  to  time.  

𝑄!"# = −𝑑(𝑆𝑡𝑜𝑟𝑎𝑔𝑒)

𝑑𝑡  

Next,  set 𝑄!"# =!!𝑑!𝑉! and  

!(!"#$%&')!"

= !!𝐷! !!

!"

Setting  them  equal  to  each  other, !!!"

!!𝑑! = 𝑉!

!!𝐷!

Finally, !!!"= − !!

!!𝑉!

Next,  the  Bernoulli  equation  is  used  to  find  the  exit  velocity  of  the  tank  (𝑉!),  which  will  be  renamed  as  the  jet  velocity  (𝑉!)  assuming  steady,  incompressible,  and  inviscid  flow.  However,  some  of  the  variables  need  to  be  manipulated  to  account  for  minor  and  major  losses  from  the  nozzle.    

𝑃!𝛾+𝑉!!

2𝑔+ 𝑧! =

𝑃!𝛾+𝑉!!

2𝑔+ 𝑧!  

   

 

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Assume  that  𝑉!,  𝑃!,  and  𝑧!  are  equal  to  0  because  there  is  no  horizontal  velocity  in  the  tank,  no  gage  pressure  since  the  nozzle  is  only  experiencing  atmospheric  pressure  and  the  nozzle  will  be  at  a  height  of  0  since  it  is  considered  as  the  origin.  Next,  the  Bernoulli  equation  is  manipulated  to  account  for  ℎ!,  which  is  the  energy  loss  due  to  friction  from  nozzle.  The  equation  can  be  reduced  to:  

𝑃!𝛾+ ℎ =

𝑉!!

2𝑔+ ℎ!  

 In  order  to  specify  the  exact  energy  losses,  the  equation  is  changed  to  include  the  Darcy-­‐Weisbach  friction  factor  for  the  nozzle  (𝑓)  and  the  minor  loss  coefficient  from  the  valve  (𝑘!).  Finally,  the  equation  becomes:  

𝑃!𝛾+ ℎ =

𝑉!!

2𝑔+ 𝑘! + 𝑓

𝐿𝐷

𝑉!!

2𝑔  

 By  rearranging  this  equation  for  𝑉!:    

𝑉! = 2𝑔

𝑃!𝛾 + ℎ

1 + 𝑘! +  𝑓𝐿𝐷

 

Then,  𝑉!  is  plugged  into  the  equation  for  !!!"

:  𝑑ℎ𝑑𝑡

= −𝑑!

𝐷!𝑉!  

 

𝑑ℎ𝑑𝑡

= −𝑑!

𝐷!∗ 2𝑔

𝑃!𝛾 + ℎ

1 + 𝑘! +𝑓𝐿𝐷

 

As  the  water  leaves  the  tank,  the  pressure  inside  the  tank  will  begin  to  decrease.  Since  the  total  mass  of  air  in  the  tank  does  not  shift,  the  head  space  becomes  larger  therefore  the  pressure  drops.  The  following  equation  assumed  an  adiabatic  and  an  isentropic  process,  which  means  that  there  is  no  heat  exchanged  with  the  environment  and  there  is  no  loss  in  entropy,  respectively.      

𝑃  𝑉𝑜𝑙! =  𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡    The  specific  heat  ratio  𝑘  is  represented  by  the  equation  

𝑘   =   𝑐!/𝑐!  The  head  space  in  the  tank  (the  space  that  the  air  occupies  as  the  water  leaves  through  the  nozzle)  is  calculated  using,  where  𝑠  represents  the  height  of  the  headspace:  

 𝑉𝑜𝑙𝑢𝑚𝑒   =

𝜋4𝐷!𝑠  

 The  previous  equation  with  related  the  pressure  and  the  specific  heat  ratio  is  rewritten  as      

𝑃!𝑠!! = 𝑃𝑠!    The  initial  height  of  water  and  headspace  in  the  tank  is  equal  to  the  new  height  of  water  and  headspace  in  the  tank  at  every  instance  in  time.    

𝑠! + ℎ! = 𝑠 + ℎ      

   

 

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Therefore  the  pressure  equation  can  be  rewritten  in  relation  to  the  depth  in  the  tank  as  in  the  following  equation  which  can  replace  the  pressure  (P)  in  the  equation  for  𝑉!      

𝑃 = 𝑃!𝑠!

𝑠! + ℎ! − ℎ

!  

 In  order  to  implement  the  Conservation  of  Momentum  equation,  Newton’s  Second  Law  of  Motion  is  used,  where  the  force  exerted  on  the  cart  is  proportional  to  the  mass  times  the  acceleration  of  the  cart.      

𝐹 = 𝑚𝑎    To  relate  velocity  into  the  equation,  acceleration  is  rewritten  as  the  change  in  velocity  over  time:  𝑎=  !"!"#$

!"    

When  solving  for  this  term,  there  are  certain  calibration  parameters  that  must  be  included  to  account  for  the  slope  of  the  terrain  and  the  drag  force  that  the  air  exerts  on  the  cart,  which  are  𝑔 sin 𝜃  and  𝐶!respectively.    

𝑑𝑉!"#$𝑑𝑡

=𝐹𝑚− 𝑔 sin 𝜃 − 𝐶!  

 Through  the  application  of  the  Conservation  of  Momentum  and  Reynold’s  Transport  Theorem,  the  sum  of  forces  can  be  defined  as:    

∑𝐹 = 𝜌𝐴𝑉 𝑉!"# − [𝜌𝐴𝑉]𝑉!"    The  equation  from  above  can  be  simplified  by  noticing  that  Vout  is  not  in  the  x-­‐direction,  and  cancelling  out  the  negative  sign  since  the  force  is  pushing  the  cart  to  the  right:    

𝐹!"#$ = (𝜌𝐴𝑉)𝑉!"    The  equation  above  can  be  altered  to  take  into  account  the  relative  velocity.  The  relative  velocity  is  the  difference  between  the  velocity  of  the  water  jet  and  the  velocity  of  the  cart.  By  plugging  it  into  the  equations  for    !"!"#$

!"  ,  we  obtain  an  alternate  differential  

equation  used  in  the  model.      

𝑑𝑉!"#$𝑑𝑡

=𝛼𝜌𝐴𝑀!"#$

𝑉!"# − 𝑉!"#$!− 𝑔 sin 𝜃 − 𝐶!  

 A  is  the  cross-­‐sectional  area  of  the  nozzle  and  the  momentum  transfer  coefficient  is  represented  by    𝛼  (𝛼  is  generally  between  1  and  2).  When  the  cart  begins  to  gain  velocity  it  faces  opposing  forces,  forces  in  the  opposite  direction.  For  example  the  drag  force  which  is  generated  by  a  fluid,  in  this  case  air,  which  the  cart  is  moving  through.  The  drag  force  acts  in  the  opposite  direction  as  the  cart  and  results  in  the  equations:  

𝐹! =12𝐶!𝐴!𝜌𝑉!"#$!  

 where  𝐶!  is  the  drag  coefficient  of  the  fluid,  𝐴!  is  the  frontal  area  of  the  cart,  𝜌  is  the  density  of  the  air  and  𝑉!"#$  is  the  velocity  of  the  cart.  The  velocity  of  the  cart  and  the  drag  force  in  this  situation  are  not  constant.  This  behavior  is  shown  by  

𝑑𝐹!𝑑𝑡

=12𝐶!𝐴!𝜌(

𝑑𝑉!"#$𝑡

)!  

The  equation  accounts  for  the  change  in  velocity  of  the  cart  as  it  travels.  The  MatLab  code  provided  incorporates  this  equations  by  using  a  0.44  drag  force  coefficient.  The  code  can  provide  a  more  accurate  output  and  prediction  of  the  cart  travel  time  since  it  takes  into  account  the  forces  in  the  positive  and  negative  direction.  

   

 

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Water  Jet  Cart  Design  and  Fabrication  

Approach  The  momentum  of  the  jet  is  used  most  effectively  when  the  amount  of  water  hitting  the  cart  is  equal  to  the  amount  of  water  that  comes  out.  With  this  in  mind,  a  design  incorporating  a  half-­‐pipe  shape  was  used  in  order  to  allow  the  maximum  momentum  transfer.  The  placement  of  the  deflector  was  the  next  important  decision  for  the  design.  Where  the  deflector  was  located  relative  to  the  wheels  of  the  cart  would  determine  how  stable  the  cart  would  be  during  its  run.  Next,  the  ropes  were  added  to  bring  down  the  sides  of  the  bucket  that  were  less  stable,  so  that  it  would  become  more  parallel  to  the  deck.  This  helped  the  deflector  withstand  the  horizontal  force  of  the  jet  of  water  effectively.  Otherwise,  there  would  be  too  much  force  pushing  up  on  the  deflector  creating  uplift,  which  would  hinder  the  cart.  The  deflector  also  added  weight,  which  would  shift  the  center  of  gravity  of  the  cart.  This  is  important  because  when  a  cart  has  a  high  center  of  gravity,  it  is  easier  for  the  cart  to  spin  out  and  it  also  prevents  the  cart  from  moving  straight,  which  would  be  critical  in  the  accuracy  competition.

 

   

Figure  2:  Two  of  the  group  members  (Heather  and  Marta)  after  constructing  the  initial  design.                      

   

 

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Materials  and  Methods    Home  Depot  5-­‐gallon  bucket:  14.5  in.  height,  12  in.  diameter    1-­‐½  in.  Zinc  Plated  Corner  Braces  (quantity  of  2)  ¼  in.  Bolts  and  Nuts  (quantity  of  8)  Wrench  Saw  (for  cutting  the  plastic  bucket)  Drill  Skateboard  Trucks,  Bearings,  and  Wheels    The  decision  factors  in  materials  chosen  for  our  cart  included  cost  and  ease  of  construction.  For  this  reason,  we  decided  to  steer  clear  from  metals  and  instead  used  wood  for  the  base  and  plastic  for  the  deflector.  A  wooden  skateboard  deck  was  used  for  the  base,  which  was  cheap  when  ordered  online.  The  pros  about  purchasing  only  the  deck  and  not  a  whole  skateboard  were  that  there  was  no  grip  tape  added  nor  trucks,  wheels,  and  bearings.  We  were  free  to  use  materials  that  would  work  best  for  our  project  and  custom  build  the  cart.      First,  the  bottom  of  the  5-­‐gallon  bucket  was  cut  off  with  the  saw  in  order  to  end  up  with  a  cylindrical  shape.  Next,  the  bucket  was  in  half  in  order  to  create  a  deflector.  Bolt  holes  were  created  in  the  deflector  using  a  drill  for  where  it  would  be  bolted  to  the  skateboard  deck  as  well  as  where  the  ropes  would  go.  The  deflector  is  then  placed  so  that  a  semicircle  shape  would  be  seen  in  the  side  profile  view.  Next,  bolt  holes  were  created  in  the  skateboard  deck  for  where  the  rope’s  knots  would  be  placed,  where  the  bottom  of  the  deflector  would  be  bolted  to  the  deck,  as  well  as  where  the  L  bracket  would  be  attached.  Next,  the  deflector  was  attached  to  the  skateboard  using  a  wrench,  zinc  L  brackets,  bolts,  and  nuts.  The  rope  was  then  attached  from  the  top  of  the  deflector  to  the  skateboard  deck  with  the  knots  placed  under  the  skateboard  deck  to  account  for  the  uplift  that  the  deflector  would  experience.  Finally,  the  skateboard  trucks,  wheels,  and  bearings  were  attached  to  the  bottom  of  the  skateboard  deck.          

Testing  Procedure  The  cart  testing  began  by  placing  the  cart  in  front  of  the  jet  so  that  that  the  nozzle  was  hitting  the  deflector  as  close  to  the  center  as  possible.  The  cart  was  checked  to  make  sure  it  was  aimed  straight  towards  the  finish  line  between  the  two  infrared  sensors.  Next,  the  tank  was  fixed  to  the  design  settings  that  we  would  test,  which  was  the  combination  of  height  of  water,  pressure,  nozzle  size,  and  nozzle  angle.  Then,  the  lever  was  released  to  allow  the  jet  of  water  to  hit  the  deflector  and  propel  the  cart  to  move  forward.  The  cart  was  timed  from  the  time  the  cart  crossed  the  start  line  at  the  first  two  infrared  sensors  to  the  time  the  cart  crossed  finish  line  at  the  last  two  infrared  sensors.  Since  we  were  allotted  10  minutes  to  make  as  many  runs  as  possible,  we  tried  to  use  a  moderate  design  setting  first  so  that  we  could  decide  whether  to  increase  or  decrease  pressure.  We  assumed  that  the  pressure  would  affect  the  cart  the  most,  so  we  started  out  using  60  psi  and  3  inches  of  water  with  a  ¾  inch  diameter  nozzle  without  an  angle.  We  increased  height  of  water  and  lowered  the  pressure  every  run  after,  but  our  cart  kept  spinning  out.  We  then  tried  using  a  bigger  nozzle  thinking  it  might  help  spread  the  water  evenly  across  the  surface  area  of  our  deflector,  but  our  hypothesis  was  incorrect.  The  nozzle  created  a  jet  of  water  too  big  for  the  surface  area  of  our  deflector,  which  meant  that  there  was  too  much  eccentricity,  causing  the  cart  to  keep  spinning  out.  When  we  finally  decided  to  go  to  the  smallest  nozzle,  there  was  progress.  Our  cart  was  able  to  roll,  but  it  did  not  roll  straight  and  it  was  curving  to  the  left  too  much.  With  this  progress,  we  kept  increasing  pressure  and  decreasing  water  until  we  found  a  sweet  spot  with  3  inches  of  water  and  60  psi.  Even  though  we  had  to  aim  the  cart  to  the  right  to  account  for  our  cart  traveling  in  a  curve  to  the  left,  we  felt  that  this  design  setting  would  be  the  best  for  our  cart  and  proceeded  to  modify  our  cart  based  on  the  two  completed  times  we  obtained.          

   

 

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Analysis  Some  of  the  complications  we  observed  during  our  preliminary  testing  was  that  the  cart  was  spinning  out  too  much  with  higher  nozzle  diameters  and  that  it  was  not  rolling  straight.  After  thinking  about  how  the  center  of  gravity  affects  the  stability  of  a  cart,  it  was  decided  that  a  weight  needed  to  be  added.  The  skateboard  and  deflection  piece  were  so  light  in  weight  that  the  cart  kept  spinning  out.  The  five  pound  weight  was  added  to  the  back  of  the  cart  for  more  balance.    Before  the  final  race  the  bearings  and  wheels  were  also  tightened  to  ensure  the  cart  would  run  straight,  resolving  our  second  complication.  These  two  things  combined  improved  the  speed  and  balance  of  our  cart  for  the  final  race.  A  minor  complication  we  had  was  that  the  infrared  sensors  did  not  work  with  our  cart  because  we  failed  to  create  a  letter-­‐size  profile  section,  which  meant  that  our  cart  was  not  tripping  the  sensors.  To  comply  with  this,  we  added  a  cardboard  piece  that  helped  with  increasing  the  profile  cross-­‐section.    Final  Cart  Design  The  final  design  of  the  cart  was  not  far  off  from  our  initial  design.  Our  first  idea  for  this  design  luckily  worked  well  with  a  few  minor  adjustments.  The  design  idea  of  using  a  bucket  made  the  cart  very  light  weight  but  adding  a  five  pound  flat  weight  to  the  front  of  the  skateboard  fixed  this  problem  easily.  During  the  testing  of  the  cart  the  cart  veered  to  the  left  slightly.  We  decided  to  tighten  the  bearings  and  tested  it  again  by  rolling  the  cart  straight.  Tightening  the  bearings  made  the  cart  roll  straight.  With  these  two  problems  fixed  we  decided  to  not  make  any  more  changes  to  the  design.  With  the  cart  rolling  straight  and  weighing  enough  to  not  spin  out,  it  was  able  to  make  it  across  the  finish  line  without  a  problem.      Water  Jet  Cart  Modeling    MatLab  Code  Theory  The  MatLab  code  was  developed  by  first  inputting  a  combination  of  initial  conditions,  given  parameters,  and  parameters  calculated  from  test  data  and  calibration.    Next  we  created  a  handle  for  the  velocity  function,  and  setup  the  ODE  45  function  with  the  inputs  of  the  velocity  function,  time  interval,  and  initial  conditions.  The  outputs  of  the  ODE  45  function  are  the  velocity  of  the  cart  and  the  time.  The  function  for  the  velocity  of  the  cart  has  a  system  of  three  equations.  The  first  is  the  change  in  height  of  water  in  the  tank  over  time.  This  equation  has  two  “if”  statements  incorporated  into  it  to  set  the  velocity  of  the  jet  equal  to  zero  when  there  is  no  water  in  the  tank,  and  to  set  the  relative  velocity  to  zero  when  the  cart  is  out  of  range  of  the  jet.  The  second  equation  gives  the  relative  velocity  between  the  cart  and  the  jet.  The  third  equation  gives  the  horizontal  position  of  the  cart.  Next  we  incorporated  an  options  function  for  the  ODE  function,  which  will  output  the  results  from  the  ODE  set  once  the  cart  reaches  50ft.  Then  we  used  a  “for”  loop  to  take  the  output  of  the  height  of  water  in  the  tank  from  the  ODE  function  at  every  time  step  and  recalculated  the  velocity  of  the  water  jet  at  every  time  step.  Finally  we  set  up  the  code  to  output  the  time  it  takes  for  the  cart  to  travel  50ft  and  plot  the  velocity  of  the  cart  versus  time,  the  position  of  the  car  versus  time,  and  the  velocity  of  the  jet  versus  time.    Rolling  Test  In  order  to  calibrate  for  rolling  resistance  and  air  resistance,  a  rolling  test  was  used.  The  cart  was  timed  when  rolled  down  a  hill  of  known  slope,  provided  in  Appendix  C.  The  cart  was  rolled  down  the  hill  three  times  and  the  average  length  was  81  feet  at  a  time  of  8.3  seconds.  The  water  jet  velocity  value  was  set  to  0  so  the  only  forces  acting  on  the  cart  were  gravity,  rolling  resistance  and  air  resistance.  Air  resistance  was  easily  estimated  by  using  following  equation:      

𝐹! =12𝐶!𝐴!𝜌𝑉!"#$!  

 The  area  of  the  cart  (𝐴!)  was  estimated  to  be  13in  x  8in  for  a  total  of  .0671  m2.  The  constant  𝐶!was  first  estimated  to  be  0.50,  which  is  similar  to  that  of  a  small  car.  After  running  the  code  and  adjusting  for  other  variables,  0.55  was  decided  for  the  final  coefficient  of  drag.  The  rolling  resistance  was  more  difficult  to  account  for  but  it  was  obtained  by  comparing  the  values  obtained  when  the  water  jet  velocity  was  zero  and  known  coefficients  for  friction  for  hard  rubber  on  concrete.      

𝐹! = 𝑔 ∙ 𝐶!    After  changing  the  values  for  mass  and  alpha,  a  final  guess  was  made  for  the  coefficient  of  friction  to  be  0.3.  The  total  resistance  from  rolling  and  air  was  estimated  to  be  about  0.7  Newtons.    

   

 

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Water  Jet  Test  Runs  The  data  from  the  preliminary  test  run  was  used  to  determine  the  momentum  transfer  coefficient.  Only  two  out  of  eleven  tests  were  able  to  cross  the  finish  line.  One  of  the  first  things  noticed  was  that  the  cart  deviated  heavily  to  the  left.  In  order  to  account  for  this,  the  length  of  the  travelled  path  way  was  modified  from  50  feet  to  70  feet.  Because  the  only  two  successful  runs  had  identical  water  height,  pressure,  and  nozzle  diameter,  the  two  times  were  averaged.    If  more  data  was  obtained  for  different  water  heights,  pressure  and  nozzle  diameter,  it  would  have  been  possible  to  plot  more  data  points  and  use  the  method  of  root-­‐mean-­‐square  error  (RMSE)  to  measure  the  differences  between  more  values.        Calibration  The  goal  of  calibration  was  to  take  the  data  we  collected  during  the  initial  cart  test  and  modify  our  MatLab  code  to  match  that  data.  The  MatLab  coded  required  a  calibration  for  the  momentum  transfer  coefficient,  𝛼,  which  is  between  1  and  2.  An  𝛼  value  of  1  would  indicate  that  no  water  was  reflected  directly  back  by  the  cart  design  and  an  𝛼  value  of  2  would  indicate  that  all  the  water  was  reflected  back.  Observations  of  water  reflection  and  value  estimated  comparing  output  times  led  to  the  MatLab  code  using  an  𝛼  value  equal  to  1.  In  order  to  come  up  with  the  predicted  time,  the  mass  of  the  cart  was  increased  to  what  the  cart’s  weight  would  be  on  race  day  and  the  length  of  the  path  was  changed  back  to  50  feet  to  get  an  estimated  time  of  about  3.92  seconds.          Water  Jet  Cart  Optimization    The  calibrated  model  was  used  to  determine  the  optimal  tank  settings  by  inputting  a  variety  of  combinations  and  checking  the  best  times.  We  let  MatLab  spit  out  different  values  for  time  according  to  different  pressures,  heights  of  water,  and  nozzle  diameters.  The  best  value  we  received  was  a  time  of  3.11  seconds  for  a  configuration  with  4  inches  of  water  and  55  psi  with  a  nozzle  diameter  of  3/8  inches.  One  of  the  reasons  we  did  not  use  this  optimal  configuration  for  our  final  race  day  was  because  we  knew  that  there  was  no  way  for  our  model  to  account  for  the  fact  that  the  jet  would  be  hitting  the  deflector  for  only  a  fraction  of  the  time,  meaning  that  the  amount  of  water  used  was  not  really  helping.  Also,  we  knew  that  a  model  could  differ  greatly  from  what  would  really  happen,  so  we  stuck  with  using  the  3  inches  of  water  and  60  psi  with  a  nozzle  diameter  of  3/8  inches  and  no  angle  for  the  final  race.    Race  Results  The  first  six  race  times  were  done  for  the  accuracy  competition.  The  first  two  runs  did  not  finish  because  we  had  a  bit  of  eccentricity  from  the  jet,  which  caused  the  cart  to  roll  to  the  left  too  far  and  pass  the  infrared  sensors.  Because  our  first  two  runs  failed,  it  was  critical  that  we  were  efficient  with  each  following  run  so  that  we  could  have  as  many  runs  as  possible  in  the  ten  minutes  of  allotted  time.      Run  3  (3  inches  of  water,  60  psi,  3/8”  nozzle  diameter,  0  angle)  had  a  race  time  of  4.625  seconds,  which  was  too  far  off  from  our  prediction.  We  believe  this  occurred  because  of  eccentric  loading  again,  because  the  cart  barely  passed  between  the  two  sensors.  Run  4  and  5  were  fairly  accurate  with  the  same  design  settings  and  we  were  extremely  pleased  with  the  resulting  3.783  seconds  and  4.086  seconds  race  times.  The  average  race  time  taken  from  the  mean  of  these  two  race  times  is  3.935  seconds.  Run  6  also  had  the  same  design  settings,  but  the  cart  traveled  too  slow,  finishing  in  5.034  seconds.      The  next  5  runs  were  for  the  speed  competition.  Run  7  (2  inches  of  water,  65  psi,  3/8”  nozzle  diameter,  0  angle)  resulted  in  a  slightly  faster  time  of  3.63  seconds,  which  was  exciting  to  see  for  our  cart,  which  was  extremely  heavy  compared  to  other  carts.  Run  8  (1  inch  of  water,  70  psi,  3/8”  nozzle  diameter,  0  angle)  resulted  in  even  faster  time  of  3.300  seconds  while  Run  9  (1  inch  of  water,  70  psi,  ½”  nozzle  diameter,  0  angle)  resulted  in  the  fastest  time  for  our  cart,  3.178  seconds.  Run  10  (2  inches  of  water,  65  psi,  ½”  nozzle  diameter,  0  angle)  and  Run  11  (3  inches  of  water,  60  psi,  ½”  nozzle  diameter,  0  angle)  resulted  in  times  of  3.825  and  3.505,  which  were  done  just  to  see  how  the  change  in  nozzle  diameter  affected  the  cart.      Because  of  the  comparison  of  the  fourth  and  fifth  race  times  with  the  average  race  time,  we  can  state  that  our  prediction  had  a  percentage  error  of  0.381%  from  the  actual  time.  Also,  the  graph  below  shows  the  root  mean  square  error  of  0.1258.    

   

 

10  

     The  fastest  times  were  3.178  seconds  and  3.300  seconds,  which  occurred  when  our  settings  were  1  inch  of  water  height  and  70  psi.  This  is  exciting  to  see  because  our  theory  about  how  the  cart  would  perform  better  with  less  water,  and  more  pressure  was  correct  due  to  the  fact  that  the  water  was  hitting  the  deflector  for  only  a  fraction  of  the  test.  The  time  of  3.178    seconds  was  obtained  when  we  used  the  1  inch  of  water  and  70  psi  with  a  ½”  diameter.      Discussion  The  cart  performed  as  expected  in  terms  of  direction  and  stability  during  the  final  race.  We  had  assumed  the  cart  would  go  slower  but  stop  spinning  out  due  to  the  additional  weight.  However,  we  were  unsure  if  the  time  predicted  from  our  MatLab  model  would  be  accurate.  Overall,  the  cart  traveled  in  a  fairly  straight  line  when  the  jet  was  aimed  as  close  as  possible  to  the  center  of  our  deflector  and  there  was  no  spinning  out.  We  knew  the  fact  that  we  tightened  the  bearings  would  allow  the  cart  to  roll  better  because  it  helped  with  the  balance  of  the  cart  and  frictional  forces  from  the  ground.  On  the  final  race  day,  the  cart  resulted  in  an  average  time  extremely  close  to  the  predicted  time  of  our  MatLab  model.      The  cart  could  be  improved  by  developing  some  calculations  to  determine  exactly  where  the  center  of  gravity  of.  Once  this  location  was  known,  we  would  be  able  to  optimize  the  location  in  order  to  predict  how  the  momentum  from  the  jet  would  impact  it.  Some  other  Another  improvement  could  have  been  widening  the  wheelbase  to  provide  better  stability  for  the  cart.  The  model  could  be  improved  by  using  a  different  method  to  find  the  rolling  and  momentum  transfer  coefficients.  A  lot  of  human  error  was  involved  when  it  came  to  rolling  the  cart  down  the  hill  and  taking  data  points.  Conditions  on  the  day  we  performed  the  rolling  test  were  rainy,  which  would  be  more  similar  to  the  race  day  because  the  ground  would  also  be  wet  from  the  water  jet.  However,  it  could  also  have  affected  our  data  negatively  since  the  friction  factors  were  not  exactly  the  same  between  the  two  locations.  We  were  also  off  on  the  MatLab  model  because  there  was  no  way  to  account  for  the  fact  that  the  water  jet  was  hitting  the  cart  for  only  a  fraction  of  the  test.  Because  of  this,  it  wasn’t  entirely  true  to  say  that  the  height  of  water  used  was  3  inches.  In  reality,  only  about  1  inch  of  the  water  was  actually  being  used.  Also,  we  only  had  two  times  to  work  with  during  our  preliminary  test,  so  our  calibration  for  the  momentum  transfer  coefficient  was  extremely  off.    

The  project  experience  could  be  improved  if  we  had  access  to  better  equipment.  For  example,  it  was  nice  that  we  used  simple  materials  to  work  with,  but  this  did  not  create  the  best  cart.  Teams  that  did  not  care  about  the  cost  or  constructability  did  better  in  the  speed  competition  due  to  the  fact  that  they  used  aluminum  and  had  access  to  metal  working  tools.  Fabrication  lab  hours  were  also  scheduled  during  times  when  a  lot  of  the  team  members  had  class.  Our  race  day  and  time  was  also  scheduled  during  our  Mechanics  of  Materials  class,  which  upset  the  other  professor.    

   

 

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Appendix  A:  Preliminary  Water  Jet  Test  Run  Data:      

Run  Number  

Height  of  Water  (in)  

Pressure  (PSI)  

Nozzle  Diameter  (in)  

Race  Time  (seconds)  

1   3   60   3/4   Failed  

2   4   55   3/4   Failed  

3   5   50   1/2   Failed  

4   7   40   1/2   Failed  

5   8   35   1/2   Failed  

6   7   40   3/8   Failed  

7   5   50   3/8   Failed  

8   4   55   3/8   Failed  

9   3   60   3/8   4.59  

10   2   65   3/8   Failed  

11   3   60   3/8   4.47  

         

 

 

 

 

 

 

   

 

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Appendix  B:  Race  Day  Data:    

Run  Number  

Height  of  Water  (in)  

Pressure  (PSI)  

Nozzle  Diameter  (in)  

Race  Time  (seconds)  

1   3   60   3/8   Failed  

2   3   60   3/8   Failed  

3   3   60   3/8   4.625  

4   3   60   3/8   3.783  

5   3   60   3/8   4.086  

6   3   60   3/8   5.034  

7   2   65   3/8   3.630  

8   1   70   3/8   3.300  

9   1   70   1/2   3.178  

10   2   65   1/2   3.825  

11   3   60   1/2   3.505  

     

 

     

   

 

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Appendix  C:  MatLab  Code  Before  Optimization    Jet  Cart  Main  Script:    clear clc djet= 0.75/39.37; %diameter of nozzle L = ( (13.25) + 7.75)/39.37; % total length of nozzle and apparatus (m) h0 = 3; % initial height of water in tank (in) P0 = 5*(15 - h0); % initial pressure of tank (lbf/in^2) % 1 inch of h_0 = 1 point, 5 psi of P_0 = 1 point, % 15 points total S0 = (25-h0)/39.37; % initial height of air in tank (m) P0 = 6894.75*P0; % initial pressure of tank (Pa) (6894.75 Pa / lbf/in^2) h0 = h0/39.37; % initial height of water in tank (m) mc = 2; % mass of cart (kg) dtank =12/39.37; % diameter of water tank (m) rho = 1000; % density of water (kg/m^3) @ 20 C, 1 atm alpha = 1; %momentum transfer coefficient g = 9.81; % acceleration due to gravity (m/s^2) x0 = [h0,0,0]; tend = 1000; Aj = (pi./4) * (djet.^2); % area of water jet (m^2) k = 1.40; % ratio of specific heats for air (unitless) Kv = 0.05; % minor loss coefficient for ball valve (unitless, Pa/Pa) f = 0.02; % Darcy friction factor (unitless, Pa/Pa) slope = 0.02; % slope of hill (unitless, opposite/adjacent) theta = atan(slope); % incline of slope (radians) %set ode options options = odeset('Events',@terminal); %Creates function handle% h=@(t,y) Cart(djet,dtank,alpha,rho,Aj,mc,g,S0,theta,P0,h0,k,Kv,f,L,y); %Use built-in function ode45% [t,y] = ode45(h,[0 tend], x0, options); %Calculates pressure from given parameters and height at intervals. for i=1:length(y)

   

 

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P(i,1)=P0*(S0/(S0+h0-y(i,1)))^k; % Calculates velocity of the jet using calculated pressure and height of % water in the tank. If there is no water in the tank, there will be no % jet velocity if y(1,1)>0 Vj(i,1)= sqrt((2*(g*y(i,1)+P(i,1)/rho))/(1+Kv+f*(L/djet))); else Vj(i,1)=0; end end %Plotting Velocity of cart, Position of cart, and Velocity of Jet, all with %respect to time v(:,1)=y(:,2); x(:,1)=y(:,3); t_end=t(end); v_end=v(end)*3.28084; subplot(3,1,1) plot(t,v) ylabel('Velocity (m/s)'); xlabel('Time (s)'); subplot(3,1,2) plot(t,x) ylabel('Position (m)'); xlabel('Time (s)'); subplot(3,1,3) plot(t,Vj) ylabel('Velocity of Jet (m/s)'); xlabel('Time (s)'); disp(['The cart velocity at 50 ft is ' num2str(v_end) '(ft/s)']) disp(['The cart reaches 50 ft at ' num2str(t_end) '(s)']

Terminal  Velocity  Function:      function [value,isterminal,direction] = terminal(t,y) value = y(3)-(50/3.28); isterminal = 1; direction = 1; end

   

 

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Cart  Function:   function f = Cart(djet,dtank,alpha,rho,Aj,mc,g,S0,theta,P0,h0,k,Kv,f,L,y) P=P0*(S0/(S0+h0-y(1)))^k ; if y(1) > 0; Vj=sqrt((2*(g*y(1)+P/rho))/(1+Kv+f*(L/djet))); %Equation 3 f(1) = -(djet.^2/dtank.^2)*Vj; else f(1)=0; Vj=0; end %If the velocity of the jet is greater than the velocity of the cart, then %there will be a relative velocity between them. If the velocity of the %cart is greater, then there will be no relative velocity, in the sense %that we want Vr equal to zero so that the Jet will no longer propel the %cart if Vj > y(2) Vr=Vj -y(2); else Vr=0; end %Equation 11 f(2) = ((alpha * rho *Aj)/(mc)) * Vr^2 - g*sin(theta); %Equation 13 f(3) = y(2); f = f(:); end

   

 

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Results  for  the  Configuration  with  a  height  of  3  inches,  nozzle  diameter  3/8”,  and  60  PSI:

     

   

 

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Appendix  D:  MatLab  Code  After  Optimization    Jet  Cart  Main  Script:    clear clc djet= 0.375/39.37; %diameter of nozzle L = ( (13.25) + 7.75)/39.37; % total length of nozzle and apparatus (m) h0 =1; % initial height of water in tank (in) Set at 1 inch since we used only about an inch of water to propel cart P0 = 60; % initial pressure of tank (lbf/in^2) % 1 inch of h_0 = 1 point, 5 psi of P_0 = 1 point, % 15 points total S0 = (25-h0)/39.37; % initial height of air in tank (m) P0 = 6894.75*P0; % initial pressure of tank (Pa) (6894.75 Pa / lbf/in^2) h0 = h0/39.37; % initial height of water in tank (m) mc = 2.7; % mass of cart (kg) dtank =12/39.37; % diameter of water tank (m) rho = 1000; % density of water (kg/m^3) @ 20 C, 1 atm alpha = 1.0; %momentum transfer coefficient g = 9.81; % acceleration due to gravity (m/s^2) x0 = [h0,0,0]; tend = 1000; Aj = (pi./4) * (djet.^2); % area of water jet (m^2) k = 1.40; % ratio of specific heats for air (unitless) Kv = 0.05; % minor loss coefficient for ball valve (unitless, Pa/Pa) f = 0.02; % Darcy friction factor (unitless, Pa/Pa) slope = 0.02; % slope of hill (unitless, opposite/adjacent) theta = atan(slope); % incline of slope (radians) %set ode options options = odeset('Events',@terminal); %Creates function handle% h=@(t,y) Cart(djet,dtank,alpha,rho,Aj,mc,g,S0,theta,P0,h0,k,Kv,f,L,y); %Use built-in function ode45% [t,y] = ode45(h,[0 tend], x0, options); for i=1:length(y) P(i,1)=P0*(S0/(S0+h0-y(i,1)))^k;

   

 

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if y(1,1)>0 Vj(i,1)= sqrt((2*(g*y(i,1)+P(i,1)/rho))/(1+Kv+f*(L/djet))); else Vj(i,1)=0; end end v(:,1)=y(:,2); x(:,1)=y(:,3); t_end=t(end); v_end=v(end)*3.28084; subplot(3,1,1) plot(t,v) ylabel('Velocity (m/s)'); xlabel('Time (s)'); subplot(3,1,2) plot(t,x) ylabel('Position (m)'); xlabel('Time (s)'); subplot(3,1,3) plot(t,Vj) ylabel('Velocity of Jet (m/s)'); xlabel('Time (s)'); disp(['The cart velocity at 50 ft is ' num2str(v_end) '(ft/s)']) disp(['The cart reaches 50 ft at ' num2str(t_end) '(s)']) Terminal  Velocity  Function:      function [value,isterminal,direction] = terminal(t,y) value = y(3)-(75/3.28); isterminal = 1; direction = 1; end

   

 

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Cart  Function:    function f = Cart(djet,dtank,alpha,rho,Aj,mc,g,S0,theta,P0,h0,k,Kv,f,L,y) P=P0*(S0/(S0+h0-y(1)))^k ; if y(1) > 0; Vj=sqrt((2*(g*y(1)+P/rho))/(1+Kv+f*(L/djet))); %Equation 3 f(1) = -(djet.^2/dtank.^2)*Vj; else f(1)=0; Vj=0; end if Vj > y(2) Vr=Vj -y(2); else Vr=0; end %Equation 11 f(2) = ((alpha * rho *Aj)/(mc)) * Vr^2 - g*sin(theta) -0.78; %Equation 13 f(3) = y(2); f = f(:); end      

   

 

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Appendix  E:  AutoCAD  DWG’s:  

 

   

 

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Appendix  F:  References:    White,  Frank  M.  Fluid  Mechanics.  7th.  New  York:  McGraw-­‐Hill  ,  2011.      Sanders,  B.F.  “Water  Jet  Cart  Analysis.”  UCI  EEE.  <  https://eee.uci.edu/14f/17120/project/cartmodeling.pdf>